manualshive.com logo in svg

RoadHog RH48200, Manual, Page: 3 / 63

Share
Download
RoadHog RH48200 Manual Download Page 3

3 

 

TABLE OF CONTENTS 

 

Page 

 

SAFETY DECALS …………………………………………………………………………….4 
SAFETY PRECAUTIONS …………………………………………………………………..5 
MANDATORY SAFETY SHUTDOWN PROCEDURE ……………………………………5 
SAFETY ………………………………………………………………………………………..6 
 
SETUP ………………………………………………………………………………………….7 
OPERATION …………………………………………………………………………..…..8-17 
 
MAINTENANCE AND SERVICE……………………………..………...…………...…18-26 
 
CHASSIS GROUP PARTS DRAWING……….………………………...……………..27-28 
 
ATTACH GROUP PARTS DRAWING……….………………………...….……...…...29-34 
 
DRIVETRAIN AND DRUM GROUP PARTS DRAWING…...………...……….….....35-36 
 
ENGINE GROUP ……………………..……….……………………………....………...37-38 
CLUTCH GROUP ………………………………………………………………………..39-40 
 
HYDRAULIC GROUP PARTS DRAWING……………………………………….…...42-43 
HYDRAULIC VALVE ( DEPTH , TILT AND SIDE SHIFT )PARTS DRAWING……44-
45 
HYDRAULIC VALVE ( CLUTCH ) PARTS DRAWINGS…………………….……...46-47 
HYDRAULIC TANK PARTS DRAWINGS…………………………………………….48-49 
HYDRAULIC  SCHEMATIC...……………………………...….……………………..…….50 
 
ELECTRICAL DISCONNECT POINTS PRIOR TO WELDING…………….…………..51 
ELECTRICAL GROUP ( MASTER PANEL)………………………………………… 52-53 
ELECTRICAL SCHEMATICS………….…………………...……………….…..……..54-56 
 
DECAL GROUP PARTS LIST………...…….…………………………...…………….57-58 
 
SPECIFICATIONS ……………………………………………...….………………………..59 
 
WARRANTY ………………………………………………………...……………………….60 
WARRANTY CLAIM FORM………………………………………..…………………...….61 
 
NEW MACHINE DELIVERY REPORT…………………………………………………….62 
OWNER INFORMATION CARD……………………………………………………………63 
 
 

Summary of Contents for RH48200

Page 1: ...units Built After May 2010 MANUAL Operation Maintenance Service Parts Warranty Serial number ___________________________ Date released for shipment _________________ RoadHog Inc 877 640 9975 www roadh...

Page 2: ...nd service maintenance procedures When applicable the terms right and left are referenced from a sitting position and facing forward in the loader Throughout this manual information is provided in box...

Page 3: ...ROUP 37 38 CLUTCH GROUP 39 40 HYDRAULIC GROUP PARTS DRAWING 42 43 HYDRAULIC VALVE DEPTH TILT AND SIDE SHIFT PARTS DRAWING 44 45 HYDRAULIC VALVE CLUTCH PARTS DRAWINGS 46 47 HYDRAULIC TANK PARTS DRAWING...

Page 4: ...tor and bystanders to stay away during operation The ROTATING CUTTER decal warns the operator and bystanders to stay away during operation The READ MANUAL decal warns the operator to read this manual...

Page 5: ...when designing machinery Exposed moving parts are guarded whenever possible for safety However not all moving parts can be shielded in order to ensure proper operation This operator s manual and safe...

Page 6: ...low to ramps trailer as possible 4 Always lower the loader arms fully before leaving the operator s seat NEVER CRAWL UNDER RAISED LOADER ARMS 5 BE SURE to raise the attachment totally off the ground...

Page 7: ...be inspected daily for wear Tooth should be allowed to freely rotate within their holders Holders should be inspected daily for wear Holder wear is not typically cov ered under warranty Holders may be...

Page 8: ...nded procedure Attaching to Loader quick attach style mounting To attach the unit to the loader start the loader and rotate the quick coupler out Move the machine forward and align the male portion of...

Page 9: ...nt and ambient temperature 9 Loader ground speed should be adjusted up or down after the above factors in step 8 have been evaluated 10 Adjust loader s engine rpm and the loader s ground speed to maxi...

Page 10: ...torque percentage fuel efficiency and voltage options Note Screen 3 displays RPM oil press and engine temperature Setup Main Menu and Sub Screens Note To enter setup menus press the setup button on th...

Page 11: ...h just power on Changes to screen during operations of Road Hog Home Page with e stop on panel Home Page engine on in panel mode Home Page engine on in radio mode Home Page clutch engaged Home Page wa...

Page 12: ...ures Drum depth engagement 1 Press and hold depth down button on master panel down lower the cutting drum until the desired cutting depth is reached Press the depth up button on master panel up to rai...

Page 13: ...ter panel three times to stop the pump Button will be solid green when off Fully lower the loader arms and then roll out the bucket function until the planer skis are level with the pavement Move the...

Page 14: ...ch Master panel Shutdown button Radio panel Engine start Engine throttle button Clutch engage disengage switch Depth buttons Side shift buttons LCD display Tilt buttons Water kit button Hood open butt...

Page 15: ...3 Press throttle high low button on remote transmitter once to engage high idle 4 Press clutch engage button on remote transmitter for 4 to 8 seconds to engage drum NOTE Momentary delay of engagement...

Page 16: ...dditional operator or may be done by a single operator from the wheel loader s operator seat Normal shutdown procedure using remote non emergency only 1 Press clutch disengage button to disengage clut...

Page 17: ...n Key Drum side shift right Drum side shift left Drum up Drum down Power indicator Throttle button Clutch engage disengage button Tilt left button Engine start button ON Fuel button Diagram of Radio T...

Page 18: ...ck to absorb the shock will prevent damage NEVER DRIVE THE PICK BY STRIK ING DIRECTLY ON THE END OF THE PICK AS THIS CAN CAUSE THE PICK TO CHIP AND CAUSE INJURY OR CREATE SMALL STRESS FRAC TURES IN TH...

Page 19: ...ions serves as the consumable cutting tool and it protects the holder The tooth must be allowed to rotate in its holder If it locks up then tooth and holder wear is greatly accelerated If the tooth is...

Page 20: ...vice or maintenance Roadhog does not warrant ANY ground engaging parts drums teeth holders or bases against wear unless the wear is determined by Roadhog to have been caused by an engi neering or manu...

Page 21: ...PER ENGINE MAINTENANCE Check for fluid leaks and correct as required ____ Apply a dry lube to the side shift rods ____ Grease the dead shaft bearing ____ Grease the depth slide bars at each side of ch...

Page 22: ...17 3 8 16 UNC 30 7 16 14 UNC 50 1 2 13 UNC 75 1 2 20 UNF 90 5 8 11 UNC 150 3 4 10 UNC 260 7 8 9 UNC 430 1 8 UNC 640 1 1 8 7 UNC 800 NOTE Unless otherwise specified all bolts to be torqued as follows...

Page 23: ...ay should change to a horizontal line Hold the microphone about inch away from belt at the midpoint of the front span of the belt Strike the belt with hand Horizontal line on meter should change to a...

Page 24: ...24...

Page 25: ...DRUM DOES NOT REMAIN ON THE FLOOR LOWER THE ROADHOG CHASSIS REVIEW STEPS 1 THRU 5 DO NOT ATTEMPT TO DISLODGE THE DRUM WHILE THE PLANER FRAME IS IN THE RAISED POSITION NEVER PLACE HANDS OR ANY PART OF...

Page 26: ...the left side of the drum and remove the dead shaft weldment 3 Remove 8 planetary stud nuts from the right side of the drum 4 Remove Planetary assembly from left side of drum 5 Reverse steps for reas...

Page 27: ...27 CHASSIS GROUP RH48200 AND RH60200...

Page 28: ...RH48200 30 1 106 2587 WELDMENT BREAKER BAR 106 2588 31 4 106 2688 NUT WING 5 16 18 PLATED See RH48200 32 1 106 2690 PLATE DEAD SHAFT COVER See RH48200 33 1 106 2691 COVER BEARING ACCESS See RH48200 3...

Page 29: ...29 ATTACH GROUP RH48200 WITHOUT TILT...

Page 30: ...IDE SHIFT 8 1 NOTE B ATTACH WELDMENT 9 2 HB063L0200A BOLT 5 8 11 X 2 00 PLATED 10 4 HB063L0225A BOLT 5 8 11 X 2 25 PLATED 11 24 HB075L0275A BOLT 3 4 10 x 2 75 PLATED 12 18 HB075L0300A BOLT 3 4 UNC X 3...

Page 31: ...31 ATTACH GROUP RH60200 WITHOUT TILT...

Page 32: ...SIDE SHIFT 8 1 NOTE B ATTACH WELDMENT RH 9 8 HB063L0225A BOLT 5 8 11 X 2 25 PLATED 10 2 HB063L0250A BOLT 5 8 11 X 2 50 PLATED 11 24 HB075L0275A BOLT 3 4 10 x 2 75 PLATED 12 18 HB075L0300A BOLT 3 4 UN...

Page 33: ...33 ATTACH GROUP RH48200 and RH60200 WITH TILT...

Page 34: ...00 PLATE TILT SPACER 10 8 106 2464 see RH48200 PLATE TILT SLIDER 11 4 106 2465 see RH48200 PLATE TILT RETAINER 12 8 106 2466 see RH48200 PLATE TILT SPACER 13 1 NOTE B see RH48200 ATTACH WELDMENT RH 14...

Page 35: ...35 DRIVETRAIN AND DRUM GROUP RH48200 RH60200...

Page 36: ...BELT SHROUD MOUNT 17 1 106 2240 see RH48200 BUSHING QD E SEALED IDLER WITH BEARING 18 1 106 2371 see RH48200 WELDMENT IDLER ARM 19 1 106 2366 see RH48200 WELDMENT BELT SHROUD 20 1 106 2368 see RH48200...

Page 37: ...37 Engine Group RH48200 and RH60200 with John Deere engine...

Page 38: ...R DZUS 1 4 TURN 4 1 106 2417 SEE RH48200 WELDMENT RADIATOR SHROUD 5 1 106 2420 SEE RH48200 WELDMENT ENGINE HOOD 6 1 106 2425 SEE RH48200 WELDMENT REAR SHROUD 7 2 106 2438 SEE RH48200 PLATE ENGINE ACCE...

Page 39: ...39 Clutch Group...

Page 40: ...ON 1 1 106 1722 SEE RH48200 CLUTCH ASSY 2 16 HB038L0250A SEE RH48200 BOLT 3 8 16 X 2 50 PLATED 3 12 HSHBM10L35 SEE RH48200 SCREW CAP M10X35 4 10 HW038NA SEE RH48200 WASHER 3 8 NARROW PLATED 5 1 SO 022...

Page 41: ...41 Page intentionally left blank...

Page 42: ...42 HYDRAULIC GROUP RH48200 and RH60200 Consult factory for details...

Page 43: ...43 HYDRAULIC GROUP RH48200 and RH60200 Consult factory for details...

Page 44: ...44 106 0659 ELECTROHYDRAULIC VALVE Tilt depth and side shift control...

Page 45: ...nd side shift control All RoadHogs ITEM QTY PART NO DESCRIPTION 1 1 106 0659 Manifold Block 2 6 S0 0021 COIL SIZE 10 3 4 S0 0022 NUT COIL SIZE 10 4 3 S0 0023 WASHER COIL SIZE 10 5 3 S0 0024 CARTRIDGE...

Page 46: ...46 106 1620 ELECTROHYDRAULIC VALVE Clutch engagement control...

Page 47: ...4 1 SO 0148 CARTRIDGE VALVE RELIEF RV08 20H SEAL KIT SO 0182 5 1 SO 0149 CARTRIDGE VALVE FLOW REGULATOR FR10 33A SEAL KIT S0 0325 6 1 SO 0151 CARTRIDGE VALVE SOLENOID ON OFF SV08 30 SEAL KIT SO 0405 7...

Page 48: ...48 106 3283 Hydraulic Tank Assembly...

Page 49: ...mbly All RoadHogs ITEM QTY PART NO DESCRIPTION 1 1 106 3283 TANK 5 GAL 2 1 SO 0267 SITE GLASS 3 1 SO 0268 BREATHER HOUSING 4 1 SO 0269 STRAINER 5 1 SO 0270 SUCTION HOSE 6 1 SO 0271 HOSE CLAMP 7 1 SO 0...

Page 50: ...50 HYDRAULIC SCHEMATIC with 200hp John Deere engine...

Page 51: ...51 Disconnect the battery cables from the battery Disconnect Roadhog harness from JD engine harness located behind the control panel...

Page 52: ...52 ELECTRICAL GROUP...

Page 53: ...51 PLATE GROMMET SUPPORT 17 1 106 3052 PLATE CONTROL PANEL COVER 18 1 106 3053 CABLE ANTENNA EXTENSION 19 1 106 3054 FITTING ANTENNA BULKHEAD 20 1 106 3055 WELDMENT CONTROL PANEL BOX 21 1 106 3327 GRO...

Page 54: ...54 see page 55 Electrical Schematic with 200hp John Deere engine...

Page 55: ...55 see page 54 Electrical Schematic with 200hp John Deere engine see page 56...

Page 56: ...56 see page 55 Electrical Schematic with 200hp John Deere engine...

Page 57: ...57 DECAL GROUP...

Page 58: ...6 DECAL ROTATING CUTTER 5 4 D0168 DECAL LIFT POINT 6 4 D0169 DECAL TIE DOWN 7 2 D0201 DECAL DEPTH INDICATOR 8 1 D0208 DECAL DAILY SERVICE 9 1 D0218 DECAL TILT ANGLE 10 1 D0222 DECAL WELD WARNING 11 1...

Page 59: ...200 RH60200 Cutting Width in 48 60 Cutting Depth in 0 to 12 0 to 12 Number of Teeth 95 114 Engine horsepower 200 200 Fuel capacity 50 50 Hydraulic capacity 5 5 Side shift Travel in 30 30 Approximate W...

Page 60: ...list and all parts clearly marked in good condition Claim Administration Procedures 1 RoadHog should be contacted immediately regarding a warranty repair 2 Always have the serial number of the unit a...

Page 61: ...________ Dates work performed ________________ Dealer service invoice number _________________ Published hourly shop rate __________ multiplied by 75 75 of published shop rate RoadHog reimbursement ra...

Page 62: ...ted If sold the customer has been instructed in the in the operation and maintenance of the attachment Operation of the attachment and has read and and have read and understand the owners manual under...

Page 63: ...__________ Address _________________________ Address ____________________________ City _________________________ City ____________________________ Zip code __________ Zip code _________ Phone number _...

Reviews:

No comments