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2000 SERIES CRANES 

14

 

OPERATING INSTRUCTIONS (Page 1 of 3) 

1.

 

Do not operate this crane unless you have thoroughly read and understand the information in this manual. 

2.

 

Cranes shall be operated only by the following qualified personnel, and crane operator certification per OSHA 
29 CFR Part 1926.1427-1430 is available from local and national certifiers: 

a.

 

Designated persons 

b.

 

Trainees under the direct supervision of a designated person 

c.

 

Inspectors, maintenance and test personnel (when it is necessary in the performance of their duty) 

3.

 

No one other than the personnel specified in (2) above shall enter the crane’s operating area, with the 
exception of persons such as supervisors, signal persons, and those specific persons authorized by 
supervisors who duties require them to do so, and then only in the performance of their duties and with the 
knowledge of the operator or other appointed persons. 

4.

 

The operator shall be familiar with the equipment and its proper care. If adjustments or repairs are 
necessary, the operator shall promptly report this to an appointed person, and notify the next operator. 

5.

 

The operator at the start of each shift shall test all controls.  If any controls do not operate properly, they 
shall be adjusted or repaired before operations are begun. 

6.

 

Seek the best possible work site for the operation when parking the crane-mounted vehicle.  The parking 
location should be firm, dry and level ground or pavement, which can adequately reach the load by the rated 
capacity of the crane. 

7.

 

The crane-mounted vehicle shall not be parked on uneven, rocky or muddy terrain, steep grades, or 
overhead-obstructed locations. 

8.

 

Fully extend the jacklegs to the ground to provide firm support and keep the crane-mounted vehicle as level 
as possible during the operation. When operating on soft terrain use wider pads or boards under the jackleg 
foot.  Blocking under the jackleg foot shall be of sufficient strength to prevent crushing, bending, or shear 
failure. 

9.

 

After the vehicle has been properly positioned, engage the emergency brake and start the engine. 

10.

 

Connect the remote control to the crane, making sure the connector is properly engaged. 

11.

 

If the unit is equipped with a master cutoff switch, turn on power to the crane. 

12.

 

Vehicle should be running during all crane operations, and it is recommended that it run at an elevated idle.   

13.

 

When operating near electric power lines, comply with the requirements of OSHA 29 CFR Part 1426.1408. 
Summarized in Figure 1 and Table 1, no part of the crane or load may enter the danger zone. 

14.

 

For power lines rate 50 kV or below, minimum clearance between the lines and any part of the crane or load 
(including handling appendages) shall be 10 ft (3 m).  For higher voltages, see Table 1. 

15.

 

Caution shall be exercised when working near overhead power lines because they can move horizontally or 
vertically due to wind, moving the danger zone to new position. 

16.

 

While in transit with no load and boom lowered, the clearance shall be as specified in Table 1. 

17.

 

The crane is now in operating position and ready for handling the load. 

18.

 

No crane shall be loaded beyond the specifications of the load rated chart. 

19.

 

The load to be lifted is to be within the rated capacity of the crane (refer to the crane load capacity chart). 

20.

 

Pay special attention to the advisory decals attached to the crane. 

Summary of Contents for 2000-3-5

Page 1: ...CRANES Models 2000 3 5 2000 3 5S 2000 3 7 2000 3 7S USER MANUAL Effective Serial Number 5271 Serial Number ___________ Date _____________ RKI Inc 2301 Central Parkway Houston TX 77092 Phone 713 688 44...

Page 2: ...COMMENDED MOUNTING IN PICKUP BED 10 INSTALLATION INSTRUCTIONS 11 BATTERY GROUNDING 12 MOUNTING KIT 13 OPERATING INSTRUCTIONS 14 16 INSPECTION MAINTENANCE SCHEDULE 17 2000 3 5 MAIN ASSEMBLY 18 19 2000...

Page 3: ...ng contents including Mounting Kit 43745 and other components 1 Hot Quill Power Cable 43295 25ft 2ga Wire Assembly 1 Ground Cable 43738 3ft 2ga Wire Assembly from Service Body to Vehicle Frame 6 Cable...

Page 4: ...s absolutely and categorically contrary to RKI Inc s recommendation INTRODUCTION RKI cranes are designed and manufactured to provide you years of safe dependable performance This manual has been provi...

Page 5: ...Two Block Per OSHA 29 CFR Part 1926 1416 d 3 An anti two block feature is incorporated into the crane to prevent damage from contact between the travel block and the boom tip Winch Cable and Block Win...

Page 6: ...2000 SERIES CRANES 5 2000 3 5 OVERALL DIMENSIONS...

Page 7: ...2000 SERIES CRANES 6 2000 3 5S OVERALL DIMENSIONS...

Page 8: ...2000 SERIES CRANES 7 2000 3 7 OVERALL DIMENSIONS...

Page 9: ...2000 SERIES CRANES 8 2000 3 7S OVERALL DIMENSIONS...

Page 10: ...2000 SERIES CRANES 9 CAPACITY CHART ALL MODELS...

Page 11: ...2000 SERIES CRANES 10 RECOMMENDED MOUNTING SYSTEM 2000 SERIES CRANE MOUNTED IN PICKUP BED...

Page 12: ...cone or equivalent sealer Also seal around crane mounting plate 8 Connect the 25ft power cord to the crane s quill then route the cord along the vehicle s frame rail to the vehicle s battery Care must...

Page 13: ...ate A good ground must be established between the crane s lower mounting base and the vehicle battery For service or utility body mounting this grounding typically goes through the service body mounti...

Page 14: ...2000 SERIES CRANES 13 MOUNTING KIT P N 43745 ALL MODELS...

Page 15: ...y or muddy terrain steep grades or overhead obstructed locations 8 Fully extend the jacklegs to the ground to provide firm support and keep the crane mounted vehicle as level as possible during the op...

Page 16: ...on on the hoist line at all times to prevent the line from fouling on the drum 29 Never place a chain link on the tip of the hook in order to lift a load with the winch 30 Make sure the safety latch o...

Page 17: ...loads Crane shall not be used for dragging loads sideways 35 The operator should never carry loads over people 36 Neither the load nor boom shall be lowered below the point where less than five full...

Page 18: ...eely Rotational Bearing X Or more often under severe conditions Add grease to the bearing Base Mounting Bolts Other Bolts X Check the bolt torque for the four mounting bolts and tighten other bolts as...

Page 19: ...2000 SERIES CRANES 18 2000 3 5 CRANE MAIN ASSEMBLY...

Page 20: ...2000 SERIES CRANES 19 2000 3 5 CRANE BILL OF MATERIAL...

Page 21: ...2000 SERIES CRANES 20 2000 3 5S CRANE MAIN ASSEMBLY...

Page 22: ...2000 SERIES CRANES 21 2000 3 5S CRANE BILL OF MATERIAL...

Page 23: ...2000 SERIES CRANES 22 2000 3 7 CRANE MAIN ASSEMBLY...

Page 24: ...2000 SERIES CRANES 23 2000 3 7 CRANE BILL OF MATERIAL...

Page 25: ...2000 SERIES CRANES 24 2000 3 7S CRANE MAIN ASSEMBLY...

Page 26: ...2000 SERIES CRANES 25 2000 3 7S CRANE BILL OF MATERIAL...

Page 27: ...2000 SERIES CRANES 26 ELECTRICAL LAYOUT ALL MODELS W0079 Page 1 of 2...

Page 28: ...2000 SERIES CRANES 27 ELECTRICAL LAYOUT ALL MODELS W0079 Page 2 of 2...

Page 29: ...2000 SERIES CRANES 28 TRAVEL BLOCK ASSEMBLY ALL MODELS P N 45215...

Page 30: ...e load sensing device is located in the lower front section of the crane turret housing It consists of a microswitch fastened to a bracket which in turn is welded into the crane turret 2 The plunger o...

Page 31: ...er can also be found in the owner s manual that is provided with the crane Please record your serial number and retain a copy of your invoice for future reference If your crane should need service thi...

Page 32: ...or the RKI factory for assistance Crane will not lift load Load may exceed crane capacity Refer to the load chart You may need to reposition the truck closer to the load Check microswitches in turret...

Page 33: ...ty to talk to you about it We may ask you to email us pictures or ship the product back to us for inspection Parts that we use but don t manufacture are covered to the extent of the warranty we get fr...

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