RKI 2000-3-5 User Manual Download Page 1

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W0037 Rev A, 01/16/15

2000 SERIES CRANES

Models: 2000-3-5, 2000-3-5S, 2000-3-7, 2000-3-7S

USER MANUAL

Effective Serial Number: 5271

Serial Number: ___________

Date: _____________

RKI, Inc.

2301 Central Parkway

Houston, TX. 77092

Phone: 713-688-4414

Fax: 713-688-8982

www.rkius.com

Summary of Contents for 2000-3-5

Page 1: ...CRANES Models 2000 3 5 2000 3 5S 2000 3 7 2000 3 7S USER MANUAL Effective Serial Number 5271 Serial Number ___________ Date _____________ RKI Inc 2301 Central Parkway Houston TX 77092 Phone 713 688 44...

Page 2: ...COMMENDED MOUNTING IN PICKUP BED 10 INSTALLATION INSTRUCTIONS 11 BATTERY GROUNDING 12 MOUNTING KIT 13 OPERATING INSTRUCTIONS 14 16 INSPECTION MAINTENANCE SCHEDULE 17 2000 3 5 MAIN ASSEMBLY 18 19 2000...

Page 3: ...ng contents including Mounting Kit 43745 and other components 1 Hot Quill Power Cable 43295 25ft 2ga Wire Assembly 1 Ground Cable 43738 3ft 2ga Wire Assembly from Service Body to Vehicle Frame 6 Cable...

Page 4: ...s absolutely and categorically contrary to RKI Inc s recommendation INTRODUCTION RKI cranes are designed and manufactured to provide you years of safe dependable performance This manual has been provi...

Page 5: ...Two Block Per OSHA 29 CFR Part 1926 1416 d 3 An anti two block feature is incorporated into the crane to prevent damage from contact between the travel block and the boom tip Winch Cable and Block Win...

Page 6: ...2000 SERIES CRANES 5 2000 3 5 OVERALL DIMENSIONS...

Page 7: ...2000 SERIES CRANES 6 2000 3 5S OVERALL DIMENSIONS...

Page 8: ...2000 SERIES CRANES 7 2000 3 7 OVERALL DIMENSIONS...

Page 9: ...2000 SERIES CRANES 8 2000 3 7S OVERALL DIMENSIONS...

Page 10: ...2000 SERIES CRANES 9 CAPACITY CHART ALL MODELS...

Page 11: ...2000 SERIES CRANES 10 RECOMMENDED MOUNTING SYSTEM 2000 SERIES CRANE MOUNTED IN PICKUP BED...

Page 12: ...cone or equivalent sealer Also seal around crane mounting plate 8 Connect the 25ft power cord to the crane s quill then route the cord along the vehicle s frame rail to the vehicle s battery Care must...

Page 13: ...ate A good ground must be established between the crane s lower mounting base and the vehicle battery For service or utility body mounting this grounding typically goes through the service body mounti...

Page 14: ...2000 SERIES CRANES 13 MOUNTING KIT P N 43745 ALL MODELS...

Page 15: ...y or muddy terrain steep grades or overhead obstructed locations 8 Fully extend the jacklegs to the ground to provide firm support and keep the crane mounted vehicle as level as possible during the op...

Page 16: ...on on the hoist line at all times to prevent the line from fouling on the drum 29 Never place a chain link on the tip of the hook in order to lift a load with the winch 30 Make sure the safety latch o...

Page 17: ...loads Crane shall not be used for dragging loads sideways 35 The operator should never carry loads over people 36 Neither the load nor boom shall be lowered below the point where less than five full...

Page 18: ...eely Rotational Bearing X Or more often under severe conditions Add grease to the bearing Base Mounting Bolts Other Bolts X Check the bolt torque for the four mounting bolts and tighten other bolts as...

Page 19: ...2000 SERIES CRANES 18 2000 3 5 CRANE MAIN ASSEMBLY...

Page 20: ...2000 SERIES CRANES 19 2000 3 5 CRANE BILL OF MATERIAL...

Page 21: ...2000 SERIES CRANES 20 2000 3 5S CRANE MAIN ASSEMBLY...

Page 22: ...2000 SERIES CRANES 21 2000 3 5S CRANE BILL OF MATERIAL...

Page 23: ...2000 SERIES CRANES 22 2000 3 7 CRANE MAIN ASSEMBLY...

Page 24: ...2000 SERIES CRANES 23 2000 3 7 CRANE BILL OF MATERIAL...

Page 25: ...2000 SERIES CRANES 24 2000 3 7S CRANE MAIN ASSEMBLY...

Page 26: ...2000 SERIES CRANES 25 2000 3 7S CRANE BILL OF MATERIAL...

Page 27: ...2000 SERIES CRANES 26 ELECTRICAL LAYOUT ALL MODELS W0079 Page 1 of 2...

Page 28: ...2000 SERIES CRANES 27 ELECTRICAL LAYOUT ALL MODELS W0079 Page 2 of 2...

Page 29: ...2000 SERIES CRANES 28 TRAVEL BLOCK ASSEMBLY ALL MODELS P N 45215...

Page 30: ...e load sensing device is located in the lower front section of the crane turret housing It consists of a microswitch fastened to a bracket which in turn is welded into the crane turret 2 The plunger o...

Page 31: ...er can also be found in the owner s manual that is provided with the crane Please record your serial number and retain a copy of your invoice for future reference If your crane should need service thi...

Page 32: ...or the RKI factory for assistance Crane will not lift load Load may exceed crane capacity Refer to the load chart You may need to reposition the truck closer to the load Check microswitches in turret...

Page 33: ...ty to talk to you about it We may ask you to email us pictures or ship the product back to us for inspection Parts that we use but don t manufacture are covered to the extent of the warranty we get fr...

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