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65-2496RK/65-2499RK CO Detector • 3

Detector Housing Body

The detector housing body protects the electronic components within the housing. Use the 
mounting threads at the top of the housing to screw the CO detector into a 3/4” NPT hub. 
Two wires extend from the top of the detector housing body. Use these wires to connect 
the detector to a controller. One of the wires is black and one of the wires is red.

The housing body includes a four-socket pattern at the bottom of the housing body. The 
plug-in sensor mates to this socket pattern. A pre-amplifier located between the sockets 
and the two wires conditions the sensor’s signal before the signal reaches the controller.

Housing Cap & Cap Gasket

The housing cap screws onto the detector housing. It retains the sensor and the rubber 
boot with the charcoal filter and protects them from damage. A hydrophobic membrane 
on the outside of the cap face keeps water and particulates away from the charcoal filter 
and sensor face behind the cap. Unscrew the detector cap to access the charcoal filter and 
sensor for maintenance or replacement. A cap gasket seals the interface between the 
housing and cap.

Plug-In Sensor

The plug-in sensor is secured in the detector assembly by the housing cap. Through a 
series of chemical and electrical reactions, the sensor produces an electrical output that 
corresponds to the detection range of the detector.

Charcoal Filter

The disc-shaped charcoal filter is secured to face of the CO sensor with a rubber boot. The 
charcoal filter prevents interference gases such as hydrogen sulfide (H

2

S) and certain 

hydrocarbons from producing false CO readings.

Junction Box

The junction box allows you to install the CO detector at a mounting site that is remote 
from a controller and protects the detector wiring connections. Two conduit hubs allow 
you to mount the CO detector to the junction box and connect the wiring from the 
detector to a controller. Three spacers installed on the back of the junction box control the 
distance of the junction box from a mounting surface and ensure that there is enough 
room to install a calibration cup on the detector during calibration. A terminal block 
within the junction box facilitates the wiring connections. A cover on the front of the 
junction box allows access to the interior of the junction box. 

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Summary of Contents for 65-2496RK

Page 1: ...65 2496RK 65 2499RK Carbon Monoxide Detector Operator s Manual Part Number 71 0156RK Revision 0 Released 2 16 11 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com...

Page 2: ...or is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the type of use you have and the sensor types Typi...

Page 3: ...on costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED AND ALL OTHER OBLIGATION...

Page 4: ...ing Incoming Power 7 Setting the Zero Fresh Air Reading 7 Maintenance 8 Preventive Maintenance 8 Troubleshooting 9 Replacing Components of the CO Detector 10 Calibration Frequency 13 Calibration 13 Pr...

Page 5: ...x and junction box terminal strip Specifications WARNING Do not use this product in a manner not specified in this instruction manual Table 1 lists specifications for the 65 2496RK and 65 2499RK CO de...

Page 6: ...omponent Location 65 2496RK CO Detector The 65 2496RK CO detector consists of the detector housing body detector housing cap cap gasket plug in sensor and the charcoal filter with rubber boot Figure 2...

Page 7: ...ls the interface between the housing and cap Plug In Sensor The plug in sensor is secured in the detector assembly by the housing cap Through a series of chemical and electrical reactions the sensor p...

Page 8: ...ng site Select a site where the detector is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures Select a site where the t...

Page 9: ...d construction technique for the environmental rating of the junction box The junction box is rated NEMA 4X 6 Connect the two wires to the detector using the terminal block CAUTION If using shielded c...

Page 10: ...o an available chassis ground at the controller RKI controllers typically have a ground stud that is a convenient grounding location Red Shielded Cable S Controller Detector Terminals Typical Designat...

Page 11: ...Zero Fresh Air Reading CAUTION If you suspect the presence of CO in the monitoring environment use the calibration kit and a zero air calibration cylinder to introduce fresh air to the CO detector and...

Page 12: ...external alarms before performing this test Preparing for the response test 1 Place the controller into its calibration program or disable external alarms 2 Verify that the controller display reading...

Page 13: ...ctor housing body The detector s zero reading is low enough to cause a fail condition The detector is malfunctioning Recommended action Verify that the detector wiring is correct and secure Confirm th...

Page 14: ...uments Inc for further instruction Unexplained Gas Readings Symptom The display indicates a CO reading when CO is known not to be present Probable causes The detector needs calibration The charcoal fi...

Page 15: ...g an CO sensor you must replace it with a CO sensor 9 Make sure the cap gasket is in place and screw the detector housing cap back onto the detector housing body 10 Turn on power to the controller 11...

Page 16: ...er Note the position of the color coded leads as you remove them If the detector is installed remotely from a controller in a junction box disconnect the detector leads from the terminal block in the...

Page 17: ...every 3 months may be necessary Calibration This section describes how to calibrate the CO detector It includes procedures to prepare for calibration set the fresh air reading set the response readin...

Page 18: ...the directions in the controller operator s manual for setting the response span reading 3 When the instructions call for exposing the detector to gas turn the regulator s on off knob counterclockwis...

Page 19: ...r s Manual this document 81 0064RK Calibration cylinder 50 PPM CO in air 17 liter steel 81 0064RK 01 Calibration cylinder 50 PPM CO in air 34 liter steel 81 0064RK 03 Calibration cylinder 50 PPM CO in...

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