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65-2435RK CO Transmitter • 19

NOTE:

Do not screw the regulator into the zero air calibration cylinder at this time.

3. Set a voltmeter to measure in the millivolt (mV) range.
4. Remove the junction box cover, then plug the voltmeter leads into the test points on the 

amplifier.

Plug the positive lead into the test point labeled 

TP+

; plug the negative lead into the test 

point labeled

 TP-

.

5. Use the following formula to determine the correct test points output for the calibrating 

sample.

Output (mV) = (calibrating sample/fullscale) X 400 + 100

For example, with a calibrating sample of 50 PPM CO and a fullscale setting of

300 PPM, the correct output is 167 mV.

167 (mV) = (50/300) X 400 +100

NOTE:

Calibrating the CO transmitter may cause alarms. Be sure to put the controller into its 
calibration program or disable external alarms before continuing.

Setting the Zero Reading

NOTE:

If you can verify that the CO transmitter is in a fresh air environment, you do not need 
to apply zero air to the detector before adjusting the zero reading.

1. Screw the regulator into the zero air calibration cylinder. Gas will automatically begin to 

flow.

2. Allow the gas to flow for two minutes, then verify a reading of 100 mV (± 2mV). If 

necessary, use the zero potentiometer on the amplifier to adjust the reading to 100 mV (± 
2mV).

3. Unscrew the regulator from the zero air calibration cylinder.

Leave the sample tubing connected to the regulator and the calibration cup.

Setting the Response Reading

1. Screw the regulator into the calibration cylinder. Gas will begin to flow.

2. Allow the gas to flow for two minutes, then verify that the reading matches the response 

reading (± 2mV) you determined earlier. If necessary, use the span potentiometer on the 
amplifier to adjust the reading to match the correct response reading.

3. Unscrew the regulator from the calibration cylinder.

Summary of Contents for 65-2435RK

Page 1: ...RKI Instruments Inc www rkiinstruments com 65 2435RK Hydrogen Compensated Carbon Monoxide Transmitter Operator s Manual Part Number 71 0073RK Revision B Released 7 6 20...

Page 2: ...t costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRES...

Page 3: ...oller 8 Startup 10 Introducing Incoming Power 10 Setting the Zero Signal 10 Operating With a Background of Hydrogen 10 Maintenance 11 Preventive Maintenance 11 Troubleshooting 12 Replacing Components...

Page 4: ...he end of this manual lists replacement parts and accessories for the CO transmitter Specifications Table 1 lists specifications for the CO transmitter Table 1 Specifications Target Gas Carbon Monoxid...

Page 5: ...ludes a flame arrestor which contains any sparks which may occur within the detector housing Two cap gaskets seal the interface between the housing and cap Two wires extend from the top of the detecto...

Page 6: ...t the CO detector to the amplifier and the amplifier to a controller The terminal strip is a plug in style which can be removed for wiring by pulling up on it NOTE The CO detector is factory wired to...

Page 7: ...mplifier are factory mounted to the junction box Use the junction box s two mounting holes to mount the CO transmitter to a vertical surface at the monitoring site Use the cover on the front of the ju...

Page 8: ...rews through the junction box s two mounting holes to secure the junction box to a vertical surface CAUTION Mount the CO transmitter with the detector facing down see Figure 2 Wiring the CO Transmitte...

Page 9: ...ical code when installing the conduit seal 6 Connect the two wires to the terminal strip as follows see Figure 3 Connect the positive wire to the terminal labeled 24V Connect the feedback wire to the...

Page 10: ...iring the CO Transmitter to a Controller 10 Connect the cable s drain to an available chassis ground at the controller FB CO Detector H2 Compensated Factory Wired 24 VDC 19 30 VDC TP TP 4 20mA Transmi...

Page 11: ...he sensor and verify an accurate zero setting 1 Verify that the transmitter is in a fresh air environment environment known to be free of carbon monoxide other toxic and combustible gases and of norma...

Page 12: ...roblems you may encounter with the CO transmitter NOTE This troubleshooting guide describes transmitter problems only See the controller instruction manual for problems you may encounter with the cont...

Page 13: ...fier A procedure to replace the entire detector assembly is at the end of this section In most cases it is not necessary to replace the entire detector assembly Replacing the Sensor 4 Turn off the con...

Page 14: ...ation may not work properly 16 Calibrate the replacement sensor as described in the Calibration section of this manual Replacing the Charcoal Filter 1 Turn off the controller 2 Turn off or unplug inco...

Page 15: ...d amplifier 8 Use the two screws you removed in step 5 to secure the new amplifier to the junction box 9 Reconnect the wiring from the controller to the interconnect terminal strip as shown in Table 2...

Page 16: ...detector leads of the replacement detector through the bottom conduit hub of the junction box then screw the mounting threads of the detector into the conduit hub 7 Connect the detector leads to the...

Page 17: ...ttom of the CO detector 2 Use the sample tubing to connect the fixed flow regulator to the calibration cup NOTE Do not screw the regulator into the hydrogen cylinder at this time 3 Set a voltmeter to...

Page 18: ...onents of the calibration kit connected by the sample tubing 3 Secure the junction box cover to the junction box 4 Return the controller to normal operation 5 Verify that the controller display readin...

Page 19: ...re continuing Setting the Zero Reading NOTE If you can verify that the CO transmitter is in a fresh air environment you do not need to apply zero air to the detector before adjusting the zero reading...

Page 20: ...e leave the components of the calibration kit connected by the sample tubing 3 Secure the junction box cover to the junction box 4 When the display reading falls below the alarm setpoints return the c...

Page 21: ...get gas when ordering 65 2009RK CO replacement sensor 65 2435RK CO transmitter includes detector and amplifier 65 2470RK CO replacement detector assembly includes sensor 71 0073RK 65 2435RK Hydrogen C...

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