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65-2405RK-05 Combustible Gas Transmitter • 5

Wiring the Combustible Gas Transmitter to a Controller

WARNING: Always verify that the power to the controller is off before you make 

wiring connections.

1.

Turn off the controller.

2.

Turn off or unplug power to the controller.

3.

Remove the junction box cover.

4.

The detector leads are factory wired. Verify that the detector leads are wired to the 
amplifier’s detector terminal strip as shown in Figure 3.

5.

To gain access to a plug-in terminal strip for wiring, pull it out of its socket by 
grasping the terminal strip and pulling. The detector strip is keyed so that the 
controller and detector terminal strips cannot be reversed inadvertently.

WARNING: To maintain the explosion proof classification of the detector/junction box 

combination, a conduit seal must be used within 18 inches of the junction 
box conduit hub used for wiring to the controller.

6.

Guide a three-conductor, shielded cable or three wires in conduit through the top 
conduit hub of the junction box.

7.

Pull out the controller terminal strip, and connect the three wires to the terminal strip 
as follows (see Figure 3).

Connect the positive wire to the 

PWR/SIG “+”

terminal.

Connect the signal wire to the 

PWR/SIG “

S” 

terminal.

Connect the negative wire to the 

PWR/SIG “-”

terminal.

CAUTION:

If shielded cable is used, leave the cable shield’s drain wire disconnected and 
insulated at the transmitter. You will connect the opposite end of the cable’s drain 
wire to the controller’s chassis (earth) ground.

8.

Reinstall the controller terminal strip into its socket.

9.

Secure the junction box cover to the junction box.

10. Route the cable or wires leading from the combustible gas transmitter through one of 

the conduit hubs at the controller housing.

CAUTION:

Do not route power and transmitter wiring through the same controller conduit hub. 
The power cable may disrupt the transmission of the transmitter signal to the
controller.

11. Connect the wires to the applicable detector/transmitter terminal strip at the 

controller as shown in Figure 3.

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Summary of Contents for 65-2405RK-05

Page 1: ...65 2405RK 05 Combustible Gas Transmitter Operator s Manual Part Number 71 0180RK Revision 0 Released 2 16 11 www com information itm com 1 800 561 8187...

Page 2: ...maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the type of use you have...

Page 3: ...repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED...

Page 4: ...bustible Gas Transmitter 5 Startup 7 Introducing Incoming Power 7 Setting the Zero Signal 7 Maintenance 8 Preventive Maintenance 8 Troubleshooting 9 Replacing Components of the Combustible Gas Transmi...

Page 5: ...ion instructions WARNING When using the 65 2405RK 05 you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2405RK 05 and to minimize the risk of pe...

Page 6: ...ntains any sparks which may occur within the detector The 1 2 inch NPT mounting threads at the top of the detector allow you to mount it into the bottom conduit hub of the junction box A flame arresto...

Page 7: ...Zero Pot The zero pot is located in the upper left corner of the amplifier see Figure 1 Use a small flat blade screwdriver to turn the zero pot s adjustment screw and adjust the amplifier s zero fres...

Page 8: ...you select the mounting site Select a site where the transmitter is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures...

Page 9: ...three wires in conduit through the top conduit hub of the junction box 7 Pull out the controller terminal strip and connect the three wires to the terminal strip as follows see Figure 3 Connect the p...

Page 10: ...to an available chassis earth ground at the controller RKI controllers typically have a ground stud that can be used to ground the cable s drain wire Amplifier Transmitter Black Cable Shield Controlle...

Page 11: ...ver tightly closed during operation CAUTION If you suspect the presence of combustible gas in the monitoring environment use the calibration kit and the zero air calibration cylinder to introduce fres...

Page 12: ...alarms before performing this test NOTE The following procedure assumes the use of a calibration kit which includes a calibration gas cylinder a 0 5 LPM fixed flow regulator with an on off knob a cal...

Page 13: ...tion on page 13 of this manual 3 Turn the regulator s on off knob clockwise to close the regulator 4 Unscrew the regulator from the calibration cylinder 5 Unscrew the calibration cup from the detector...

Page 14: ...itter is malfunctioning 1 Verify that the transmitter wiring is correct and secure 2 Calibrate the transmitter 3 If the fail condition continues replace the detector 4 If the fail condition continues...

Page 15: ...e the wires connected to the terminal strips 5 Unscrew and remove the screw with the flat and lock washers that secures the amplifier to the junction box 6 Remove the old amplifier 7 Place the new amp...

Page 16: ...on frequency of every 3 months If an application is not very demanding for example detection in a clean temperature controlled environment where combustible gas is not normally present and calibration...

Page 17: ...non hazardous Keep the junction box cover tightly closed during operation 1 Unscrew and remove the junction box cover 2 Set a voltmeter to measure in the millivolt mV range 3 Plug the voltmeter leads...

Page 18: ...verify that the reading matches the response reading 2 mV you determined earlier If necessary use the span pot on the amplifier to adjust the reading to match the correct response reading 4 Turn the r...

Page 19: ...K 01 Steel calibration cylinder 50 LEL hydrogen in air 34 liter 81 0007RK 01 Steel calibration cylinder 15 LEL hexane in air 34 liter 81 0012RK 01 Steel calibration cylinder 50 LEL methane in air 34 l...

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