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65-2405RK-04 Combustible Gas Transmitter • 3

Combustible Gas Detector

The combustible gas detector is a catalytic type detector that produces an electrical output 
that corresponds to the detection range. It is packaged in a 1/2 inch NPT nipple with a 
sintered metal flame arrestor on one end allowing ambient air to diffuse into the detector. 
The flame arrestor also contains any sparks which may occur within the detector. The 1/2 
inch NPT mounting threads at the top of the detector allow you to mount it into the 
bottom conduit hub of the junction box. A rainshield screws onto the bottom of the 
detector (flame arrestor end). The rainshield helps protect the detector from rain and 
debris in the monitoring environment. Four color-coded leads extend from the top of the 
detector. The leads allow you to connect the detector to the amplifier.

Calibration Cup/Splash Guard

A calibration cup/splash guard is installed on the rainshield of the combustible gas 
detector. A fitting at the bottom of the calibration cup/splash guard allows a length of 
tubing to be connected for calibration and routed to a more easily accessible location. The 
calibration cup/splash guard also protects the detector.

Amplifier

The amplifier is located in the amplifier junction box. The amplifier converts the electrical 
output from the detector to a 4 to 20 mA signal that corresponds to the detection range 
and transmits the signal to a gas monitoring controller. A foam gasket that orients the 
amplifier and keeps it from rotating is installed on the bottom of the amplifier. A label on 
the amplifier indicates the detector drive current. This drive current is factory set and is 
dictated by the combustible gas to which the detector is calibrated. Consult RKI 
Instruments, Inc. if you plan to change the calibration gas for the transmitter, for example 
from a methane calibration to a hexane calibration. The amplifier includes the detector 
terminal strip, controller terminal strip, span pot, zero pot, and test points (see Figure 1).

Controller Terminal Strip

The controller terminal strip is a three position plug-in style terminal strip located near the 
top of the amplifier. Use the controller terminal strip to wire the combustible gas 
transmitter to a controller.

Detector Terminal Strip

The detector terminal strip is a four position plug-in style terminal strip located below the 
controller terminal strip. Use the detector terminal strip to connect the combustible gas 
detector to the amplifier.

NOTE:

See “Wiring the Detector to the Amplifier” on page 6 for all wiring procedures 
related to the transmitter.

Zero Pot

The zero pot is located in the upper left corner of the amplifier (see Figure 1). Use a small 
flat blade screwdriver to turn the zero pot’s adjustment screw and adjust the amplifier’s 
zero (fresh air) output during the start-up and calibration procedures. Turn the adjust-
ment screw clockwise to increase the zero output and counterclockwise to decrease the 
zero output.

Span Pot

The span pot is located to the right of the zero pot (see Figure 1). Use a small flat blade 
screwdriver to turn the span pot’s adjustment screw and adjust the amplifier’s gas 
response output during the calibration procedure. Turn the adjustment screw clockwise to 

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Summary of Contents for 65-2405RK-04

Page 1: ...65 2405RK 04 Combustible Gas Transmitter Operator s Manual Part Number 71 0280RK Revision P1 Released 5 30 13 www com information itm com 1 800 561 8187...

Page 2: ...maintenance of the transmitter is essential for proper operation and correct readings Please calibrate and maintain this transmitter regularly Frequency of calibration depends upon the type of use you...

Page 3: ...repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED...

Page 4: ...or to the Amplifier 6 Wiring the Amplifier to a Controller 8 Startup 10 Introducing Incoming Power 10 Setting the Zero Signal 10 Maintenance 11 Preventive Maintenance 11 Troubleshooting 13 Replacing C...

Page 5: ...using the 65 2405RK 04 you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2405RK 04 and to minimize the risk of personal injury Be sure to maint...

Page 6: ...ccessible location The detector junction box can be installed at the inaccessible location and the amplifier junction box can be installed in a more readily accessible area Figure 1 Combustible Gas Tr...

Page 7: ...of the amplifier A label on the amplifier indicates the detector drive current This drive current is factory set and is dictated by the combustible gas to which the detector is calibrated Consult RKI...

Page 8: ...intended to be installed remotely from the amplifier junction box The combustible gas detector is factory installed in the bottom 3 4 conduit hub A terminal strip is provided for wiring connections an...

Page 9: ...Install 3 16 inch I D flexible polyurethane tubing to the fitting at the bottom of the calibration cup splash guard and route it to an accessible area that is close to the amplifier junction box See t...

Page 10: ...ver to the junction box 7 Guide the other end of the four conductor shielded cable or four wires in conduit through the bottom conduit hub of the amplifier junction box 8 To gain access to a plug in t...

Page 11: ...box The amplifier mounting screw is a convenient grounding location Install a lug on the shield drain wire or wrap the shield drain wire around the mounting screw Do not connect the shield drain wire...

Page 12: ...AUTION If shielded cable is used leave the cable shield s drain wire disconnected and insulated at the amplifier junction box You will connect the opposite end of the cable s drain wire to the control...

Page 13: ...vailable chassis earth ground at the controller RKI controllers typically have a ground stud that can be used to ground the cable s drain wire Amplifier Transmitter Cable Shield DC Ground 24 VDC 4 20...

Page 14: ...ontinue with the next section Setting the Zero Signal Setting the Zero Signal WARNING Do not remove the junction box cover while the circuits are energized unless the area is determined to be non haza...

Page 15: ...ance procedures It includes preventive maintenance troubleshooting and component replacement procedures Preventive Maintenance This section describes a preventive maintenance schedule to ensure the op...

Page 16: ...ting of 100 LEL the correct output is 300 mV 300 mV 50 100 X 400 100 Performing the response test 1 Turn the regulator s on off knob counterclockwise to open the regulator Gas will begin to flow 2 All...

Page 17: ...cure 2 Calibrate the transmitter 3 If the fail condition continues replace the detector 4 If the fail condition continues contact RKI for further instruction Slow or No Response Difficult or Unable to...

Page 18: ...ay any gas reading or give any alarm indication The combustible gas transmitter s 4 20 mA signal should be stable by the time the controller s warmup period is over CAUTION Allow the replacement detec...

Page 19: ...g or give any alarm indication The combustible gas transmitter s 4 20 mA signal should be stable by the time the controller s warmup period is over 12 Allow the transmitter to warm up for 5 minutes 13...

Page 20: ...e controller into its calibration mode or disable external alarms 2 Note the current gas reading displayed at the controller 3 Screw the regulator into the calibration cylinder Do not use a zero air c...

Page 21: ...alibrating sample Output mV calibrating sample fullscale X 400 100 For example with a calibrating sample of 50 LEL and a fullscale setting of 100 LEL the correct output is 300 mV 300 mV 50 100 X 400 1...

Page 22: ...e the span pot on the amplifier to adjust the reading to match the correct response reading 4 Turn the regulator s on off knob clockwise to close the regulator 5 Unscrew the regulator from the calibra...

Page 23: ...cument 81 0004RK 01 Steel calibration cylinder 50 LEL propane in air 34 liter 81 0012RK 01 Steel calibration cylinder 50 LEL methane in air 34 liter 81 0076RK 01 Steel calibration cylinder zero emissi...

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