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Issue 4   

Original version 

March 2010 

 

[2]   SAFETY PROCEDURES 

 
READ BEFORE USING THE MACHINE 
 

Always secure the machine with the safety strap RD4329 before starting to operate 

- for the user's 

protection in case the magnetic base breaks loose whilst in use. Failure to do so may result in personal injury.   

Always wear approved eye and ear protection when the equipment is in operation. 

.Failure to do so may 

result in personal injury. 

Disconnect from hydraulic supply source when changing cutters or working on the machine. Ensure that the 
hydraulic supply is connected after positioning the machine. 

Never pick the machine up by the cutter as this is sharp and may injure you.  

Always ensure cutter retaining screws are secure – 

they can sometimes vibrate loose during use. 

Regularly clear the work area and machine of swarf and dirt, paying particular attention to the underside of the 
magnet base. 

With a gloved hand, and after switching off, remove any swarf, which might have gathered around the cutter and 
arbor before proceeding with the next hole. 

Before operating the machine, remove tie, rings, watches and any loose adornments, which might entangle with 
the rotating machinery. Ensure long hair is tied back. 

Ensure that the magnet is fully activated before attempting to cut a hole. 

Should the cutter become ‘fast’ in the work piece, switch off the motor immediately to prevent personal injury.   
Disconnect from the pneumatic supply and turn arbor to and fro.   

Do not attempt to free the cutter by 

switching the motor on and off.

 

If the machine is accidentally dropped, always thoroughly examine the machine for signs of damage and check 
that it functions correctly before trying to drill a hole. 

Regularly inspect the machine and check that all nuts and screws are tight. 

Cutting tools may shatter

 always 

extended the guard over the cutter during the drilling operation. Failure to do 

so may result in personal injury. When moving the machine ensure the guard is over the cutter failure to do so 
may cause injury. 

On completion of the cut, a slug will be ejected. DO NOT operate the machine if the ejected slug may cause 
injury. 

Ensure an adequate supply of coolant is supplied to the cutter during the cutting cycle. 

Manual handling 

When moving the machine always ensure that you use the carry handle on the machine failure to do so may 
cause damage to the machine. 

Caution this machine is heavy and may require help manoeuvring especially when working 
overhead.  

Summary of Contents for RP05520/10

Page 1: ...NG MACHINE Model No RP05520 10 RIVVAL LTD Registered Office RIVVAL Ltd Oakdale Carrickasedge Carrickmacross Co Monaghan Ireland Tel 353 42 969 0882 Web www rivval com Email sales rivval com Company Nu...

Page 2: ......

Page 3: ...nstructions 4 Mounting of cutters 5 Remedies for hole making problems 6 Component parts of complete machine 7 Exploded view 8 9 10 11 Optional Extras Maintenance Pipe adaptor Kit Warranty List of cont...

Page 4: ...tt weight 23kgs Hydraulic supply required Inlet Pressure Oil Flow L min 140 Bar 2050 psi 20 cont 25 int Sound pressure level Ear protectors must be worn Note The figures quoted are emission levels and...

Page 5: ...ch might entangle with the rotating machinery Ensure long hair is tied back Ensure that the magnet is fully activated before attempting to cut a hole Should the cutter become fast in the work piece sw...

Page 6: ...pressure is undesirable when using the Rotabroach hydraulic machine it does not increase the speed of penetration and may cause the motor to stall The motor will restart when the excessive pressure is...

Page 7: ...to work piece Clean magnet Use extreme care file only imperfections flush on to surface Hole not cut at intended centre of cut Magnetic base is not holding effectively Worn arbor bushing and or eject...

Page 8: ...e and remedy above Adjust gibs Retighten Inject oil of light viscosity into he slot in the arbor and confirm oil is being metered into cutter when pilot is depressed Check pilot groove and arbor inter...

Page 9: ...35 13 M5 Socket Head Screw RD4325 42 O ring RD43136 14 M6 Stud RD4340 43 Capstan Pinion Shaft RD33088 15 M4 Shakeproof Washer RD4069 44 Capstan Arm RD33089 16 M4 Panhead screw RD4077 45 Plastic Knob R...

Page 10: ...Issue 4 Original version March 2010 10 7 EXPLODED VIEW RD140...

Page 11: ...ty chuck key RD4190 Chuck key RD324 Chuck spacer This chuck can only be fitted to drill units having a 5 8 16 UNS output spindle nose Remove the bearing bracket sleeve and arbor or any other fittings...

Page 12: ...Month Visual check of machine for damage X Operation of machine X Check magnetic base X Check alignment of the machine X Visually check the machine for damage Machine must be checked before operation...

Page 13: ...or support bracket 3 Commencing with the middle screws gently feed in all the screws until slight resistance is encountered 4 Operate the slide up and down a few times to test the movement and make an...

Page 14: ...at the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by hand then...

Page 15: ...Issue 4 Original version March 2010 15 NOTES...

Page 16: ...oad or insufficient servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5...

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