Riverlea SmartStore SM2020 Assembly Instructions Manual Download Page 9

 

 

ASSEMBLE

 

SIDE PANELS

 

8

 

SELECT:

 

 

4 x 1.920 m Gable Wall Sheets (Angled)

 

4 x 1.980 m Gable Wall Sheets (Angled)

 

2 x 2.020 m Top Plates (Red)

 

2 x 2.020 m Bottom Plates (Green)

 

96 x 30mm Galv Clouts

 

12 x Rivets

 

 

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER 

BASE PLATE –READ THE FOLLOWING;

 

 

For sheds with Raised Base Plate option only (see page 6), deduct 

30mm from measurement shown between Top and Bottom Plates on 
all wall panels, so cladding protrudes 20mm below bottom plate

.

 

Ie. reduce 1850mm to 1820mm between Plates.

 

STEP 1:

 

 

• 

Lay out 1 x Top plate and 1 x  Bottom plate on a flat surface as shown 
(corner cut

-

outs to face outwards). 

Measurements between Top and 

Bottom plates are critical to ensure wall panels fit together.

 

STEP 2:

 

 

• 

Place 2 x 1.920 m wall sheets and 2 x 1.980 m wall sheets on top 
of timber plates with bottom of sheets flush with each other.

 

• 

Rivet sheets together on overlaps as shown

.

 

STEP 3:

 

 

• 

Nail wall sheets to the Top Plate at each end making 
sure that the top corners of the sheets are flush with 
the top of the Top Plate and that the sides of the wall 
sheet overhang the Top Plate by approx 15mm as 
shown.

 

 

• 

Check that the Top Plate is straight then nail the 

 

      Wall sheet to the Top Plate, 2 clouts per pan. 

 

     (see 

fig. 1

).

 

Standard Shed —

 

Bottom Plate will protrude be-

low wall sheet by approximately 10mm. 

 

 

Raised base plate shed —

 

Wall sheet will protrude 

 

below the Bottom Plate by 20mm

.

 

 

STEP 4:

 

 

• 

Nail the wall sheets to the Bottom Plate at each end ensuring each side 
of wall sheets overhangs the end of Bottom Plate by 15mm. Check that 
the distance between the Top and Bottom Plates is correct. (As per 
diagram in step 1)

 

 

• 

Check that the Bottom Plate is straight then nail the wall sheets to the 
Bottom Plate, two clouts per pan (see fig. 1).

 

fig.1

 

RIB

 

PAN

 

CLOUT

 

TIMBER PLATE

 

TOP PLATE

 

BOTTOM PLATE

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

TOP PLATE

 

15mm

 

15mm

 

BOTTOM PLATE

 

1853mm

 

1853mm

 

TOP PLATE

 

BOTTOM PLATE

 

15mm

 

15mm

 

1853mm

 

TOP PLATE

 

1853mm

 

REPEAT  THESE STEPS TO MAKE SECOND SIDE WALL PANEL

 

15mm

 

Summary of Contents for SmartStore SM2020

Page 1: ...ASSEMBLY INSTRUCTIONS SM2020 BASE SIZE 2 020m x 2 020m ...

Page 2: ...CHECK OUT OUR ASSEMBLY VIDEO ...

Page 3: ...ocess needs to be adhered to to qualify for the steel warranty of your Duratuf Smart store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to remove any highly corrosive salt deposits Volcanic Ash Fallout wash as soon as possible removing fall out from roof and gu...

Page 4: ...oof 2 200m 4 Door Sheet Narrow 1 850m 2 Door Sides 1 850m 2 Door Jamb 1 890m 2 Door Brace 1 160m 2 Barge 1 102m 4 Ridge Cap 2 055m 1 Spouting 2 055m 2 Door Top Bottom 0 945m 2 Hardware Pack 1 Touchup Paint Brush 1 CLADDING FLASHINGS HARDWARE DESCRIPTION QTY DIAGRAM CHECKED PACK 1 Checked Date 3 ...

Page 5: ...CRIPTION QTY DIAGRAM Front Back Bottom Plates H4 Green 2 020 m 2 Front Back Top Plate H1 Red 2 020 m 2 Side Wall Bottom Plates H4 Green 2 020 m 2 Side Wall Top Plates H1 Red 2 020 m 2 Ridge Beam 90 x 45 2 020m 1 Jack Studs 45 x 30 0 200m 2 ...

Page 6: ...de Back Wall Sheets Front Wall Sheet Door Jambs Front Wall Sheet Door Side Flashing Hinge Door Brace Door Top Bottom Flashing Ridge Beam Jack Stud Ridge Flashing 5 ASSEMBLE FRONT PANEL 6 ASSEMBLE WALLS 7 ASSEMBLE ROOF 8 SECURE SHED 4 ASSEMBLE BACK PANEL 3 ASSEMBLE SIDE PANELS 1 LAY FOUNDATION 2 ASSEMBLE DOOR Door Sheets Padbolt Support QUICK OVERVIEW ...

Page 7: ...ing through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 8 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 6 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by now yo...

Page 8: ...semble door as shown ensuring narrow face of flashing is on the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig 5 and opposite ends of the braces overlap in the middle Rivet door brace flashings onto back of door as shown Where possible rivet from front ...

Page 9: ...P 3 Nail wall sheets to the Top Plate at each end making sure that the top corners of the sheets are flush with the top of the Top Plate and that the sides of the wall sheet overhang the Top Plate by approx 15mm as shown Check that the Top Plate is straight then nail the Wall sheet to the Top Plate 2 clouts per pan see fig 1 Standard Shed Bottom Plate will protrude be low wall sheet by approximate...

Page 10: ...using two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of the wall sheets overhangs the Bottom Plate by 15mm and that the distance between the Top and Bottom Plates is correct As shown Check that the Bottom Plate is straight then nail wall sheets to the Bottom Plate using two clouts per pan 9 BOTTOM PLATE 1854mm 1854mm TOP PLATE 1854mm TOP PLAT...

Page 11: ... top plate Using two rivets rivet the top and bottom hinges to the Door Jamb Flashing ensuring door closes properly Fit remaining rivets STEP 3 Place 2 x Wall Sheets on timber ensuring wall sheets fit un derneath door jamb flashings Ensure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Nail wall sheet...

Page 12: ...s 2 per join screw the Top and Bottom Plates together in the corners STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 8 x 40mm screws screw the Top and Bottom Plates together STEP 4 Rivet the wall sheets together at the corners using 4 e...

Page 13: ... surface and use 2 x 75mm screws to secure the Jack Studs to the underside of the Ridge Beam one at each end fig 1 Turn the Ridge Beam Jack Stud assembly over and place it on the timber Top Plate in a central position Secure with 2 x 75mm screws through the top of the Jack Studs into the Timber Top Plate fig 2 STEP 2 Position the first roof sheet with the centre slots over the middle of the Ridge ...

Page 14: ...and rivet to Barge Flashings at each end and rivet to roof sheets 1 rivet per 1 sheet fig 4 Clout Screw fig 1 Pan Rib STEP 3 Ensure shed is sitting level and square Beginning from the left hand end looking from front centralise the Roof sheets on the Ridge Beam Ensure that the Roof is tight against the Gable Wall Sheets Screw 1 x 50mm Roofing screw through the 1st pan into the Ridge Beam a fig 2 A...

Page 15: ...E FLOOR KIT OPTIONAL Position the Floor Joists centrally between the side Base Plates and skew nail each end with two 75mm nails Check that the shed is sitting level and square Check that the diagonal Bottom Plate measurements are the same This ensures that the shed base is square Place the Floor Boards in position You may need to cut the last Floor Board to the correct width using a Skill Saw Nai...

Page 16: ... any consequential loss or damage labour or transport charges This warranty is conditional on Construction installation and maintenance being carried out as specified in the Assembly Instruction Manual The shed being installed in modest inland corrosion zones or areas where the steel corrosion rate is less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer withi...

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