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ROOF  ASSEMBLY

 

SELECT:

 

 

4 x 1.220 m Roof Sheets

 

1 x 2.055 m Spouting

 

2 x 1.220 m Barges

 

22 x 50mm Roofing Screws

 

27 x Rivets

 

4 x 50mm Clouts

 

 

IMPORTANT—FOR SHEDS WITH OPTIONAL CLEAR ROOF PANEL 

 

Assemble as below, making sure that the Clear Roof Sheets overlap the stand-
ard roof sheets on both sides. Pre drill and fasten with the 50mm roofing 
screws provided.

 Ensuring screws are not overtightened as this can damage 

the seals and cause the shed to leak.

 

12

 

IMPORTANT

 

Use 50mm Clouts only on outside ribs covered by Barge flashings. Predrill 
holes using a 3.5mm drill bit. Use Roofing Screws on all other ribs.

 

STEP 1:

 

 

• 

Ensure Shed is sitting level and square.

 

 

• 

Lay Roof Sheets on the Top Plates.

 

 

• 

Rivet sheets together at overlaps with 2 x rivets per join

.

 

STEP 2:

 

 

• 

Position the Roof Sheets with front overhang of 130mm at 
each end (

fig. 1

).

 

 

• 

Using 4 x 50mm Clouts, predrill and nail the Roof Sheets to the Top 
Plates through the ribs, at each corner, ensuring ribs on the Roof 
Sheets line up with ribs on the Wall Sheets (

fig.2

).

 

STEP 3:

 

 

• 

Ensure the Front and Back Top Plates are straight. 

 

• 

Screw the roof sheets to the front & back Top Plates, using 1 x 
Roofing Screw per rib. (

fig.2

).

 

STEP 4:

 

 

 

• 

Place barge flashings on roof at end of shed ensuring the diagonal 
trimmed end is at the front. (See diagram on pg 5)

 

 

• 

Rivet the Barge Flashings to the roof and the side wall, using four 
rivets on top of barge and four into the side (

fig.3

).

 

Pan

 

Rib

 

fig.2

 

130mm

 

fig.1

 

130mm

 

fig.3

 

X 4

 

X 4

 

Barge

 

Spouting

 

fig.4

 

STEP 5:

 

 

• 

Place spouting in position and rivet to Barge Flashings at each end 
and rivet to roof sheets (1 rivet per 1 sheet) 

(fig.4).

 

SIDE

 

WALL

 

FRONT 

WALL

 

SIDE

 

WALL

 

BOTTOM PLATE

 

BACK WALL

 

TOP PLATE

 

Summary of Contents for Duratuf Garrison Sheds PL63

Page 1: ...ASSEMBLY INSTRUCTIONS PL63 BASE SIZE 2 020m x 1 020m ...

Page 2: ...CHECK OUT OUR ASSEMBLY VIDEO ...

Page 3: ... process needs to be adhered to to qualify for the steel warranty of your Duratuf Garrison shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to remove any highly corrosive salt deposits Volcanic Ash Fallout wash as soon as possible removing fall out from roof and gu...

Page 4: ... 920m 4 Side Wall Angle 1 965m 2 Side Wall Angle 1 935m 2 Roof 1 220m 4 Door Sheet Narrow 1 940m 2 Door Sides 1 940m 2 Door Jamb 1 980m 2 Door Brace 1 200m 2 Barge 1 220m 2 Door Top Bottom 0 945m 2 Hardware Pack 1 Touchup Paint Brush 1 Checked Date CLADDING FLASHING HARDWARE PACK 1 ...

Page 5: ...HECK LIST INCLUDED IN PACK 2 DESCRIPTION QTY DIAGRAM Front Back Bottom Plates H4 Green 2 020 m 2 Front Back Top Plate H1 Red 2 020 m 2 Side Wall Bottom Plates H4 Green 1 020 m 2 Side Wall Top Plates H1 Red 1 022m 2 Spouting 2 055m 1 ...

Page 6: ...BLE SIDE PANELS 1 LAY FOUNDATION 2 ASSEMBLE DOOR QUICK OVERVIEW Top Plate Back Side Wall Sheets Barge Spouting Roof Sheets Top Plate Side Top Plate Front Bottom Plate Front Bottom Plate Side Back Wall Sheets Front Wall Sheet Door Jambs Door Sheets Door Side Flashing Padbolt Support Door Brace Door Top Bottom Flashing ...

Page 7: ... coming through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 8 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 6 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by no...

Page 8: ...ssemble door as shown ensuring narrow face of flashing is on the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig 5 and opposite ends of the braces overlap in the middle Rivet door brace flashings onto back of door as shown Where possible rivet from front...

Page 9: ...ate at each end making sure that the top of the sheets are flush with the top of the Top Plate and the sides of the wall sheet overhang the Top Plate by approx 15mm as shown Check that the Top Plate is straight then nail the wall sheet to the Top Plate two clouts per pan see fig 1 STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring each side of wall sheets overhangs the end of Bot...

Page 10: ...EP 3 Nail the wall sheets to the Top Plate at each end making sure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Check that the Top Plate is straight then nail wall sheets to the Top Plate using two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of ...

Page 11: ...each side IMPORTANT IF YOU CHOOSE TO RAISE YOUR TIMBER BASE PLATE READ THE FOLLOWING For sheds with Raised Base Plate option only see page 6 deduct 30mm from measurement shown between Top and Bottom Plates on all wall panels so cladding protrudes 20mm below bottom plate 15mm 15mm 15mm 15mm TOP PLATE DOOR JAMB NAIL x3 x3 x3 530mm 960mm TOP PLATE DOOR OPENING Plan View STEP 2 Using 2 x 30mm clouts n...

Page 12: ...th the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 8 x 40mm screws screw the Top and Bottom Plates together STEP 4 Rivet the wall sheets together at the corners using 4 equally spaced rivets as shown 11 FRONT OVERLAPS SIDES X 4 SIDE WALL BACK WALL SIDE WALL FRON...

Page 13: ... x rivets per join STEP 2 Position the Roof Sheets with front overhang of 130mm at each end fig 1 Using 4 x 50mm Clouts predrill and nail the Roof Sheets to the Top Plates through the ribs at each corner ensuring ribs on the Roof Sheets line up with ribs on the Wall Sheets fig 2 STEP 3 Ensure the Front and Back Top Plates are straight Screw the roof sheets to the front back Top Plates using 1 x Ro...

Page 14: ...N UP REMOVE ALL DRILL FILINGS FROM ROOF WALLS AND CHANNELS THOROUGHLY FAILURE TO DO THIS WILL RESULT IN CORROSION AND COULD THEREFORE VOID THE WARRANTY FIT PADBOLT Rivet Padbolt to door and keeper onto Door Jamb as shown 13 YOUR DURATUF GARRISON SHED IS NOW COMPLETE RELAX FRONT BASE PLATE BACK BASE PLATE JOIST FITTING A GARRISON FLOOR KIT OPTIONAL Position the Floor Joists centrally between the si...

Page 15: ......

Page 16: ...icate being returned to manufacturer within 21 days of purchase together with proof of purchase This warranty does not cover the following Fastenings and fixings Normal wear and tear damage by impact or acts of God Situations where the shed has been used for storage of chemicals manure or corrosion causing products Unauthorized modification of the structure including painting of the cladding Pleas...

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