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GR2045401-RG-00/GR2045406-RG-00           5 of 27                         20150831-Ver1 

 

HARDWARE LIST 

 

Hardware 

Description 

Quantity 

Picture (Shown to size) 

 

 

 

 

 

Bolt 1/4” x 12mm 

 

 

14 

 

 

Bolt 1/4” x 15mm 

16 

 

 

 

 

Bolt 3/16” x 10mm 

 

 

 

 

 

 

 

Battery AA 

 

 

 

 

 

 

 

REPLACEMENT PARTS LIST 

For replacement parts, call our customer service department at 888-837-1380 (U.S. only), 

Mon to Fri, 8:00 a.m. – 5:00 p.m. Pacific Standard Time. 

Part 

Description 

Quantity 

A1 

Burner 

A2 

Ignition probe and wire 

A3 

Igniter   

A4 

Side shelves (left and right) 

A5 

Wind shield 

Cart 

Handle 

Stationary caster 

Universal caster 

Heat diffuser 

Cooking grid 

Warming rack 

Grease receptacle 

Gas tank holder 

Grease cup 

Towel rack 

Hardware 

Knob 

Regulator 

AA 

BB 

CC 

DD 

Summary of Contents for Chuck Wagon

Page 1: ...s This instruction manual contains important information necessary for the proper assembly and safe use of this product Read and follow all warnings and instructions before assembling and using this p...

Page 2: ...pliance b Never fill the cylinder beyond 80 percent full and c If the information in a and b is not followed exactly a fire causing death or serious injury may occur WARNING For Outdoor Use Only USE O...

Page 3: ...ibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially hazardous situation which if not avoided...

Page 4: ...s Description Quantity Parts Description Quantity A Grill Body 1 G Cooking Grid 3 B Cart 1 H Warming Rack 1 C Handle 2 I Grease receptacle 1 D Stationary Caster 2 J Gas Tank Holder 1 E Universal Caste...

Page 5: ...vice department at 888 837 1380 U S only Mon to Fri 8 00 a m 5 00 p m Pacific Standard Time Part Description Quantity A1 Burner 6 A2 Ignition probe and wire 1 A3 Igniter 1 A4 Side shelves left and rig...

Page 6: ...O NOT use while under the influence of drugs or alcohol 8 Keep the fuel supply hose away from heated surfaces 9 DO NOT put grill in storage or move it after use Allow grill to cool to touch before mov...

Page 7: ...ous Goods and Commission of Dangerous Goods and Commission as applicable The LP cylinder must include a collar to protect the cylinder valve The LP cylinder must be stored outdoors out of the reach of...

Page 8: ...at valve opening faces front burners and so that hose is not kinked damaged 4 Attach or detach regulator to LP cylinder only when cylinder is rested atop the tank holder CONNECTION PROCEDURES 1 Make s...

Page 9: ...n site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the sm...

Page 10: ...he manufacturer Contact customer service department at 888 837 1380 8 a m 5 p m Pacific Standard Time Monday Friday ASSEMBLY INSTRUCTIONS Symbol Some steps may require the assistance of a friend Step...

Page 11: ...4 1 Locate the Grease Receptacle I to the supporting brackets on the upper left and upper right bars of cart B 2 Install the Grease Cups K to the slots underneath the Grease Receptacle I The Grease C...

Page 12: ...es on the legs and grill body are tightly locked Step 7 1 Open the side shelves 2 Open the wind shield 3 Open the side wind shield Step 8 1 Assemble the towel racks L to the side shelves with bolt CC...

Page 13: ...01 RG 00 GR2045406 RG 00 13 of 27 20150831 Ver1 9 10 Step 9 Place heat diffuser F onto the grill body Then place the cooking grid G onto the grill body Step 10 Hang the warming rack H on the windshiel...

Page 14: ...old up the grill Step 1 1 Remove the warming rack 2 Close the side panel of wind shield 3 Fold down the wind shield 4 Step 2 Turn the warming rack upside down with hanging hooks downward Then place it...

Page 15: ...ce the side shelves are closed lock the latches on the front and rear of side shelves Step 4 Unlock the latches on the four legs With the help of other people lift the grill body away from the grill c...

Page 16: ...l cart as shown 2 Unlock the front and rear horizontal bars and lay them onto the grill cart Please remind to do step 2 then step 3 accordingly 3 Fold down the left and right legs of the grill cart 4...

Page 17: ...l cart to the grill body tightly Unfolding Process To unfold the grill please follow procedures below Step 1 Unlock the 4 latches on the grill cart Step 2 With the help of other people lift the grill...

Page 18: ...supporting legs in position Make sure the bolts at the opposite ends of the horizontal bars go into the locking holes of the legs Also turn the gas tank holding hook outward Step 5 With the help of o...

Page 19: ...20150831 Ver1 7 Step 6 Unlock the latches on the front and rear of side shelves Step 7 Open the side shelves Step 8 1 Open the wind shield main panel 2 Open the side wind shield 3 Hang the warming rac...

Page 20: ...are properly positioned so your grill lights easily and properly Be sure all Control Knobs are set to OFF and open the Grill Lids Have your assistant stand behind and to the left of the grill and look...

Page 21: ...fore lighting the grill 6 Check that the end of each Burner Tube is properly located over each Valve Orifice 7 Set all Control Knobs to OFF and open the propane gas tank valve SLOWLY 1 4 of a turn 8 L...

Page 22: ...each use The flames should be look like this picture If they do not refer to the burner maintenance part of this manual CARE AND MAINTENANCE Before cleaning the grill keep it in an area clear and free...

Page 23: ...y after any of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The grill does not reach temperature 3 The grill heats unevenly 4 The burners...

Page 24: ...Gas Valve Assembly Orifice is inside the Burner Tube before using your grill See figure If the Orifice is not inside the Burner Tube lighting the Burner may cause explosion and or fire resulting in se...

Page 25: ...with a fine wire Then reinstall all Orifices Burners fixing bolts and cooking components If an obstruction is suspected in Gas Valves or Manifold call customer service Obstruction in Burner Tubes Fol...

Page 26: ...comply with these instructions could result in a fire or explosion that could cause serious bodily injury death or property damage Shut off gas supply to the gas grill Turn the Control Knobs to OFF p...

Page 27: ...GATION Manufacturer s liability shall be limited to the delivery of a good merchantable Product and if necessary the repair or replacement at manufacturer s option of any defective part or unit 7 TRAN...

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