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TIG 185 DC. Operating manual.

TIG 185 DC. Operating manual.

19

18

7. Technical specifications.

8. Troubleshooting guide.

Problem

Excessive electrode 

consumption 

 

 

 

 

Erratic arc 

 

 

 

 

 

 

 

Inclusion of tungsten 

or oxides in weld 

Cause

Inadequate gas flow

Improper size electrode for current required

Operating of reverse polarity

Electrode contamination

Excessive heating inside torch

Electrode oxidising during cooling

Shield gas incorrect

Incorrect voltage (arc too long) 

Current too low for electrode size

Electrode contaminated

Joint too narrow

Contaminated shield gas. Dark stains on the electrode or 

weld bead indicate contamination 

Base metal is oxidised, dirty or oily 

Poor scratch starting technique 

Excessive current for tungsten size used

Accidental contact of electrode with puddle

Accidental contact of electrode to filler rod

Using excessive electrode extension

Inadequate shielding or excessive drafts

Wrong gas

Heavy surface oxides not being removed

Solution

Increase gas flow

Use larger electrode

Use larger electrode or change polarity

Remove contaminated portion, then prepare again

Replace collet. Try wedge collet or reverse collet

Increase downslope

Change to Argon (no oxygen or CO₂)

Maintain short arc length

Use smaller electrode or increase current

Remove contaminated portion, then prepare again

Open joint groove

The most common cause is moisture or aspirated air in gas 

stream. Use welding grade gas only. Find the source of the 

contamination and eliminate it promptly

Use appropriate chemical cleaners, wire brush, or abrasives 

prior to welding

Many codes do not allow scratch starts. Use copper strike 

plate. Use high frequency arc starter

Reduce the current or use larger electrode

Maintain proper arc length

Maintain a distance between electrode and filler metal

Reduce the electrode extension to recommended limits

Increase gas flow, shield arc from wind, or use gas lens

Do not use ArO₂ or ArCO₂ GMAW (MIG) gases for TIG welding

Use wire brush and clean the weld joint prior to welding

Specifications

Part no.

Power voltage AC

Frequency

No-load voltage

Rated input current

Output current

Rated output voltage

Duty cycle  

No-load loss 

Arc initiation

Efficiency 

Power factor

Insulation grade

Housing protection grade

Weight

Dimensions L x W x H 

MMA

Ryval DC TIG 185

AC 240V±15%

50/60 Hz

61 V

30.1 A

10 to 160 A

26.4 V

60% at 150 A 

100% at 114 A

40 W

HF

80%

0.73

F

IP21

8.4 kg

430 x 185 x 306 mm

TIG

Ryval DC TIG 185

AC 240V±15%

50/60 Hz

61 V

25,6 A

10 to 185 A

18 V

70% at 185 A 

100% at 170 A

40 W

HF

80%

0.73

F

IP21

8.4 kg

430 x 185 x 306 mm

Summary of Contents for TIG 185 DC

Page 1: ...TIG 185 DC Operating Manual ...

Page 2: ... into account the particular circumstances of the recipient and the recipient should not rely on this document in making any decisions including but not limited to business safety or other operations decisions Except insofar as liability under any statute cannot be excluded Ryval and its affiliates directors employees contractors and consultants do not accept any liability whether arising in contr...

Page 3: ...gsten electrode selector chart 11 3 Manual Metal Arc Welding MMAW 3 1 Introduction 3 2 Process 3 3 Welding machine 3 4 Welding technique 3 5 Electrode selection 3 6 Types of joints 14 4 Package contents Page 15 5 Control panel 16 6 TG 185 DC Operation 6 1 Power 6 2 Shielding gas 6 3 TIG torch connection 6 4 MMA operation 6 5 TIG welding operation 18 7 Technical specifications 19 8 Troubleshooting ...

Page 4: ...er valve by hand by turning the valve hand wheel in a clockwise direction Use only reasonable force Remember NEVER tamper with the valve If you suspect the valve is damaged DO NOT use it Report the issue to Ryval and arrange for the cylinder to be returned to Ryval 1 4 Electrical shock Never touch live electrical parts Always repair or replace worn or damaged parts Disconnect the power source befo...

Page 5: ...r sources with constant current output characteristics are normally employed to supply the welding current For DC operation the tungsten may be connected to either output terminal but is most often connected to the negative pole The output characteristics of the power source can have an effect on the quality of the welds produced Use of DCEN For a given diameter of tungsten electrode higher ampera...

Page 6: ...ng Best DC arc starts and stability 3 Manual Metal Arc Welding MMAW reversal is called a half cycle and repeats as long as the current flows The rate of change of direction of current flow is known as the frequency of the supply and is measured by the number of cycles completed per second 3 3 Welding machine Basic welding machine and cables The choice of welding machine is based mostly on the foll...

Page 7: ...ct size of the electrode for the job correct welding current correct arc length correct angle of electrode to work correct travel speed correct preparation of work to be welded 3 5 Electrode selection As a general rule the selection of an electrode is straight forward in that it is only a matter of selecting an electrode of similar composition to the parent metal It will be found however that for ...

Page 8: ...Power indicator light 4 MMA TIG switch 5 Over heating indicator 6 Current selection knob 7 Downslope adjustment 8 On off switch 9 Negative dinse connector 10 Gas output 11 Contactor control 12 Positive dinse connector Package contents TIG 185 DC welding machine Power cable and plug MMA electrode holder 300A Earth clamp and return lead TIG torch and gas outlet connections Operating manual ...

Page 9: ...The contactor lead is fitted to the contactor control fitting marked 11 6 5 2 For DC pulse TIG welding DC welding of thin material can further be enhanced by using the pulse mode When using the pulse mode for DC applications the current will be varied between the welding current and a pre selected background current Additionally the pulse frequency can be adjusted By adjusting the pulse frequency ...

Page 10: ...n no oxygen or CO Maintain short arc length Use smaller electrode or increase current Remove contaminated portion then prepare again Open joint groove The most common cause is moisture or aspirated air in gas stream Use welding grade gas only Find the source of the contamination and eliminate it promptly Use appropriate chemical cleaners wire brush or abrasives prior to welding Many codes do not a...

Page 11: ...he bead size Prevent craters or notches Change the weld joint design Increase bead size Decrease root opening Use preheat Prevent craters Eliminate sources of hydrogen joint restraint and use preheat Locate and eliminate the blockage or leak Use slower travel speed or carefully increase the flow rate to a safe level below creating excessive turbulence Use a trailing shield cup Set up screens aroun...

Page 12: ...direct expenses loss damage or costs including but not limited to daily allowances or accommodation and travelling costs Modification of the primary input plug or fitment of a lower rated primary input plug will render the warranty null and void NOTE Under the terms of warranty welding torches and their consumables are not covered Direct or indirect damage due to a defective product is not covered...

Page 13: ...custserv boc com The stripe symbol and the letters BOC are registered trade marks of The BOC Group Limited Both BOC Limited and The BOC Group Limited are members of The Linde Group the parent company of which is Linde AG Reproduction without permission is strictly prohibited BOC Limited 2013 ...

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