Ritmo ELEKTRA 400 Operator'S Manual Download Page 1 | Manualshive

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MULTIPURPOSE

ELECTROFUSION MACHINE

OPERATOR’S MANUAL

MM259 Rev.:

2

17/05/2010

MU000526

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Summary of Contents for ELEKTRA 400

Page 1: ...MULTIPURPOSE ELECTROFUSION MACHINE OPERATOR S MANUAL MM259 Rev 2 17 05 2010 MU000526...

Page 2: ...La reproduction de ce document m me partielle sous n importe quelle forme est strictement interdite E Ritmo S p A se reserva el derecho de hacer modificaciones sin previo aviso a las caracter sticas d...

Page 3: ...know your new equipment and will be able to use it profitably for many years to come All the best from Ritmo S p A T TA AB BL LE E O OF F C CO ON NT TE EN NT TS S P Pa ag ge e Conformity Declaration...

Page 4: ...the present document has been manufactured according to the following Standards and Regulations having legal value 2006 42 CE 2004 108 CE 2006 95 CE UNI EN ISO 12100 1 12 09 UNI EN ISO 12100 2 12 09...

Page 5: ...atically sets correct fusion parameters by Optical Pen reading or manual introduction of Bar Code visible on the couplers according to ISO13950 In case couplers do not show bar code it is possible to...

Page 6: ...5 PARTS DESCRIPTION 1 Lifting handle 2 Power cable 3 Fusion Connectors 4 Control Panel 5 Fusion Cable 6 Optical Pen for bar code reading 7 Scanner for bar code reading optional 1 2 5 3 4 6 7...

Page 7: ...s data set and proceeds to next step E External temperature probe F Connector for Serial Printer Data Transfer to PC G ON OFF Switch H USB Port for Data Transfer to USB memory I STOP Key Exits from me...

Page 8: ...ycle 60 ISO 12176 2 65A 70A 90A Fusion nominal current Duty cycle 100 ISO 12176 2 55A 60A 80A Working temperature 10 C 40 C 10 C 40 C 10 C 40 C Fusion tension 8 48 V 8 48 V 8 48 V Max amperage 100 A 1...

Page 9: ...tools in general have to be stored in dry and safe places not reachable by unauthorized people DO NOT OVERWORK POWER TOOLS Keep within limits given by manufacturer for the best performance for more t...

Page 10: ...Make sure power cable or fusion cable are not damaged or cut check that connectors and adapters fit correctly and surfaces in contact are clean Make sure machine s frame is not severely damaged water...

Page 11: ...curve Power peaks when beginning fusion can reach 3500VA Fusion machine can operate with an ambient temperature between 10 C and 40 C Dimensions of electrofusion couplers used will determine power re...

Page 12: ...dry Before cleaning operations disconnect machine from power supply Use a humid soft cloth with water and alcohol avoid any kind of solvent ELEKTRA is an electronic equipment therefore it has to be ha...

Page 13: ...pecial pipe cutters Carefully try to eliminate pipe s and fittings bends or ovalizations CLEANING Carefully scrape oxidized layers on pipe s or fitting s edges with special pipe scrapers Make sure scr...

Page 14: ...e same material or compatible material Compatibility between materials have to be guaranteed by manufactured COOLING Cooling time depends on diameter of coupler and ambient temperature It is important...

Page 15: ...e equipment only through a code bar BADGE Switching on the machine will display an entry screen which can be unblocked only scanning the operator or supervisor code For further information see page 26...

Page 16: ...downloaded Scroll main menu until arriving to SETUP AND UTILITIES Press ENTER to access next step Select Traceability using keys C Press ENTER Press keys C to activate or deactivate traceability Press...

Page 17: ...COUPLER S PREPARATION Clean and scrape pipe end to be fused Place pipe fittings on special aligners Place machine s fusion connectors 3 in the coupler OPTIONS Language selection Traceability Memory s...

Page 18: ...ability ACTIVATED IS PIPE SCRAPED AND ALIGNED PRESS start TO START FUSION stop TO ABORT Traceability DEACTIVATED READ CODE OF FIRST PIPE READ CODE OF SECOND PIPE PIPE DEPTH 112 cm Use keys C to change...

Page 19: ...5 1 Traceability ACTIVATED IS PIPE SCRAPED AND ALIGNED PRESS start TO START FUSION stop TO ABORT Traceability DEACTIVATED READ CODE OF FIRST PIPE READ CODE OF SECOND PIPE PIPES DEPTH 112 cm Use keys C...

Page 20: ...s displayed Traceability ACTIVATED IS PIPE SCRAPED AND ALIGNED PRESS start TO START FUSION stop TO ABORT Traceability DEACTIVATED READ CODE OF FIRST PIPE READ CODE OF SECOND PIPE READ CODE OF THIRD PI...

Page 21: ...EACTIVATE memory stoppage DEACTIVATE report n 4001 will be saved over memory n 1 n 4002 over memory n 2 etc see page 21 Information Some information about machine will be saved serial number date of t...

Page 22: ...ess ENTER for preview press again ENTER for start printing STOP for ending printing Print all By connecting a serial printer to connector F it is possible to print all fusion reports press ENTER to st...

Page 23: ...ts allowed by machine Vmin 95V Vmax 138V 110V Vmin 195V Vmax 265V 230V Solution Check power source ALARM 2 Power frequency Possible cause Power frequency out of limits allowed by machine Fmin 50Hz Fma...

Page 24: ...Coupler s resistance interrupted Solution Replace coupler and re start fusion process Possible cause Coupler is too small electric resistance is too big Solution Use a compatible coupler ALARM 400 CO...

Page 25: ...ne to cool down ALARM 2000 MACHINE S OVERHEATING during fusion Possible cause Electronic circuit s temperature is too hi Solution Wait for the circuit to cool down and repeat fusion process ALARM 4000...

Page 26: ...ernal error Solution Contact an authorized service centre ALARM 20 INTERNAL TEMPERATURE PROBE Possible cause Internal error Solution Contact an authorized service centre ALARM 40 HARDWAVE Possible cau...

Page 27: ...machine Contact an authorized service center OPTIONS Language Traceability Memory block Information Other functions Type code 6161 and press ENTER Turn off and then turn on the machine The machine can...

Page 28: ...machine Contact an authorized service center OPERATOR OPTIONS Language Traceability Memory block Information Other functions Type code 7878 and press ENTER Turn off and then turn on the machine OPTION...

Page 29: ...e visualizes main men See page 14 CHOOSE JOB N CANT3 Counter 14 3 20 1 OK ENTER CHANGE CHANGE JOB N C A N T 3 3 20 ENTER SAVE STOP EXIT The machine visualizes main men See page 14 The machine visualiz...

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