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RITE-HITE Genisys GRH-700 Dok-Lok, Owner'S Manual

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RITE-HITE Genisys GRH-700 Dok-Lok Owner'S Manual Download Page 31

Rite‑Hite

®

 

Owner's Manual

  Genisys™ GRH‑700™ Dok‑Lok

®

Publication: 

AMEN00017 2018-05-17 

31

PARTS
Carriage and Track 12in 

Continued

#

QTY DESCRIPTION

PART #

1

1

Roller Track

146205

2

6

Cage Nut

56540

3

1

Spring Cover, Left (facing dock)

145067

4

1

Spring Cover, Right (facing dock)

145066

5

4

Mounting Screw (5/16 - 18 x 1"L) flat head 

socket

18210

6

4

Extension Spring

146443

7*

15

Concrete Anchor, 5/8" dia X 4"L (Powers 

#6942 or equivalent)

53150

8

1

Spring Bar

145065

9

2

Bolt, hook stop

68207

10

8

Nut, serrated flange (3/8" - 16)

51564

11

1

LS1 Limit Switch

18211

12

1

LS2 Limit Switch

18212

13

6

Carriage Bolt, 3/8" - 16 x 1" Long

58022

14

2

Bearing

6085

15

1

Motor Cover

145068

16

2

Bolt, 5/16" - 18 x 1" Long Hex

51627

17

1

Decal, "Warning"

141990

18

2

Wire Tie, 18 x 675" Long

55592

19

4

Carriage Roller

15782

20

2

Zerk Fitting

51169

21

1

Hook Key (1/4" x 1/4" x 1-1/4" Long)

54818

22

1

Hook

139760

23

1

Carriage

150722

24

1

Chain

140063

25

2

Hi-Collar Lockwasher 1/4"

51802

26

1

Hook Shaft

54987

27

2

Socket Head Screw 1/4"-20 x 1 1/2" Long

51636

28

4

Bolt, 5/16"-18 x 5/8" Long

58069

29

1

Wire Tie, 13 1/2" Long

55892

30

1

Control Harness (item 31 is locknut for 

harness)

150709-

01

31

1

Lock Nut

55791

32

1

Conduit Nipple

18204

33

1

Conduit Bushing

57978

34

1

Harness Cord Grip

66082

35

1

Harness Lock Nut w/Gasket

55877

36

1

Carriage Decal, Left (facing dock)

147444

37

1

Carriage Decal, Right (facing dock)

147443

38

1

Slope Extension Clevis Pin, 1"Dia x 3-1/2" Long 105495

39

1

Machinery Bushing, 06" Thk x 1015"ID

19128

40

1

Cotter Pin, 16"Dia x 15" Long

105865

41

2

Nut, Serrated Flange (7/16"-14)

51549

42

2

Set Screw, 3/8"-16 Knurled

139428

43

1

Serrated Flange Bolt 7/16"-14 x 1" Long

140346

44

2

Key 1/4" x 1/4" x 7/8" Long

54864

45

1

Retaining Ring, Spiral

56526

#

QTY DESCRIPTION

PART #

46

1

Sprocket #35-32 Tooth

140340

47

1

Cam

140376

48

2

Set Screw, 5/16"-18 Knurled

56525

49

1

Decal, Cam

18213

50

1

Sprocket Spacer

147472

51

1

Switch Plate

140343

52

1

Slope Extension

145071

53

1

Hole Plug, 2 Hole Black

150676

1

Hole Plug, 2 Hole Silver

150677

54

1

Hole Plug

150678

55

2

Screw 1/4-20 Flat Head Stainless

150717

57

1

Motor

138158

*Not Shown

 

Summary of Contents for Genisys GRH-700 Dok-Lok

Page 1: ...RH 700 12 CARRIAGE 9in Carriage 12in Carriage NOTICE TO USER 2 SAFETY 5 FEATURES 6 ELECTRICAL Control Harness 7 Power Board 8 Restraint Micro Board 9 Wiring Corner Vu Leveler Vu 11 Wiring Pedestrian V...

Page 2: ...05 7503089 7533431 7546655 7584517 7681271 7823239 7841823 7877831 7914042 8006811 8065770 8141189 8191194 8286757 8287223 8303235 8307956 8443474 8464384 8464846 8465245 8497761 8499897 8544130 85472...

Page 3: ...Hite representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustm...

Page 4: ...ior to servicing trailer Prerequisite for proper barrier engagement is that the trailer is parked firmly against a 4in 102mm trade standard thick dock bumper The activation deactivation is solely cont...

Page 5: ...pment to operate improperly NOTE A note is used to inform you of important installation operation or maintenance information Lockout Procedure Barricade work area and post safety warnings Power supply...

Page 6: ...ss Hook Lower Spring Bar Electric Motor Assembly Limit Switches Drive Gear Slope Extension NOTE 12 CARRIAGE SHOWN A Shown 12 Carriage Inside Sign Caution Sign Anchor Kit Outside Lights Control Box Wit...

Page 7: ...rol harness black white r e d g r e e n orange white black orange black blue LS2 UNLOCK LS1 LOCK green b l u e b l a c k r e d b l a c k 1 2 G 3 1 13 1 5 G 45 43 4 4 G green G 45 43 44 120V 1 Phase Po...

Page 8: ...SCOM 12VDC 12VDC 12VDC 12VDC 12VDC 12VDC RSOL1 RSOL2 RSOL3 J7 3 J7 2 J7 1 J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 J3 2 J3 1 J5 4 J5 3 J5 2 J5 1 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 11...

Page 9: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 9 ELECTRICAL Restraint Micro Board SHR 5000_Schematic pdf Figure 4...

Page 10: ...Genisys GRH 700 Dok Lok Owner s Manual Rite Hite 10 Publication AMEN00017 2018 05 17 ELECTRICAL Restraint Micro Board Continued SHR 5000_Schematic PG2 pdf Figure 5...

Page 11: ...2 J12 6 J12 5 J12 4 J12 3 J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11 2 J11 1 N O CR1 N C N O CR2 N C J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 LEVELER VU LIGHT PAIR G R 12VDC 110mA BLU BRN BLK CORNER VU LIGHT...

Page 12: ...Genisys GRH 700 Dok Lok Owner s Manual Rite Hite 12 Publication AMEN00017 2018 05 17 ELECTRICAL Wiring Pedestrian Vu Leveler Stored to Unlock Restraint Rite Vu_PED VU STRD UNLK Schematic PDF Figure 7...

Page 13: ...e Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 13 ELECTRICAL Wiring Pedestrian Vu Continued Leveler Stored to Close Overhead Door Rite Vu_PED VU OHD STRD UNLK Schematic PDF...

Page 14: ...ight Box To Controls Red Lamp Green Lamp Light Box Cover 40 Wire 12 VDC Red Light OSR Term for Gen2 OSR Term for URC 40 Term for SDL Green Light 41 Wire 12 VDC Green Light OSG Term for Gen2 OSG Term f...

Page 15: ...I G assembly must be free of plates or other obstructions Always operate Dok Lok vehicle restraint from top of dock Dok Lok vehicle restraints should be operated by authorized personnel who have read...

Page 16: ...o or out of loading bay Restraint LOCKING LOCK button pressed Trailer has backed into loading dock and is parked firmly against dock bumpers Hook rotates from STORED position to entrap R I G If horn s...

Page 17: ...ion to STORED position If horn sounds go to FAULT State from UNLOCKING State RED GREEN RESTRAINT POSITION CONTROL BOX STATUS OUTSIDE LIGHT STATUS INSIDE LIGHTS OUTSIDE LIGHTS OUTSIDE LIGHTS Check outs...

Page 18: ...ack trailer up against dock Repeat UNLOCK operation UNLOCK LOCK DO Visually inspect before loading unloading vehicle DOK LOK hook must secure rear impact guard See warnings on side panel Additional wa...

Page 19: ...TSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRAILER Visually inspect before loading unloading vehicle DOK LOK hook must secure...

Page 20: ...ation it may be necessary to raise the leveler before performing maintenance DANGER B A When working under dock leveler platform or lip 1 Install Safe T Strut with the assistance of another person Rai...

Page 21: ...ld be securely mounted If loose or damaged inspect all wires and wire connections 10 Inspect flexible electrical harness from Dok Lok vehicle restraint to junction box Look for kinks crushed areas etc...

Page 22: ...before clutch slips c If the clutch torque measured is less than 500 in lbs gear motor should be replaced 5 The drive chain should have 1 8in 3mm to 1 4in 6mm slack To tighten chain a Open motor encl...

Page 23: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 23...

Page 24: ...osed Depressed Red Red On 3 Hooked 90 Open Released Closed Depressed Green Red Off 4 No Hook Upper Closed Depressed Closed Depressed Red Red On 1 Set multimeter to RX1 scale for Continuity Test 2 Atta...

Page 25: ...7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1 J7 19 N A J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS LD2 LD1 LD7 MICRO CONTROL BOARD LEDS LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD...

Page 26: ...otor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J12 6 J12 5 J11 2 J11 1 J7 19 J15 2 J15 3 J15 4 J15 5 J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS L...

Page 27: ...ed light OSR Outside green light OSG Dok lok horn HORN Motor ouptut 1 M1 LOCK Motor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J13 1 J13 2 J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11...

Page 28: ...RTS Carriage and Track 9in 55 54 12 5 40 39 19 62 53 4 49 56 41 38 30 32 2 33 49 43 3 1 8 18 28 57 27 25 11 45 44 49 48 47 51 43 44 48 46 24 26 50 18 41 2 31 19 15 16 17 16 13 9 34 35 10 14 42 10 9 10...

Page 29: ...Socket Head Screw 1 4 20 x 1 1 2 Long 51636 28 4 Bolt 5 16 18 x 5 8 Long 58069 29 1 Wire Tie 13 1 2 Long 55892 30 1 Control Harness item 31 is locknut for harness 150709 01 31 1 Lock Nut 55791 32 1 C...

Page 30: ...05 17 PARTS Carriage and Track 12in 54 2 19 4 49 41 38 13 30 32 33 42 34 35 53 49 3 1 8 18 28 57 27 25 12 11 45 44 49 48 47 51 43 44 48 46 24 26 50 18 41 2 31 19 15 16 17 16 9 10 6 14 10 9 5 10 14 10...

Page 31: ...Hook Shaft 54987 27 2 Socket Head Screw 1 4 20 x 1 1 2 Long 51636 28 4 Bolt 5 16 18 x 5 8 Long 58069 29 1 Wire Tie 13 1 2 Long 55892 30 1 Control Harness item 31 is locknut for harness 150709 01 31 1...

Page 32: ...utside Light Assembly RED GR 802 4 SCR 10 32X 438 MACH RN 803 1 LED Outside Light Bu 804 1 LED Outside Light Bul 805 1 Rubber Gaske 806 1 Outside Light Enclosu 807 2 Hinge Pin 809 1 Circuit Board 807...

Page 33: ...ons 141499 308 1 Dok Lok inlay decal 3button horn override Less Advanced Control Package 144803 309 1 Control power ON OFF decal If equipped 144829 1 Unlock enable decal If equipped 144830 310 1 Dange...

Page 34: ...TRANSITION DOK SYSTEMTM STR 4200 Dok Lok 4 2 3 25 25 10 5 MADE IN U S A 10 1 2 5 8 1 2 1 8 1 3 6 25 12 25 4 PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1352 Copyright 2012 JUNE 2014 Vehicle...

Page 35: ...Rite Hite Owner s Manual Genisys GRH 700 Dok Lok Publication AMEN00017 2018 05 17 35...

Page 36: ...ises for the purpose of repairing or replacing the Product or y return of the Product to the Rite Hite F O B Rite Hite s factory NOT WARRANTED Rite Hite does not warrant against and is not responsible...

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