RISCHE + HERFURTH POLYSTAR 120 GE Operating Instruction Download Page 6

 120

 GE 

- Translation of the original instruction manual - 

Page 6 of 15 

 
 

4.2. 

Use 

This 

polystar®

 impulse generator 120 GE in combination with the 

polystar®

 welding tongs can be 

used to safely seal all standard thermoplastic films (e.g. polyethylene) as well as composite films in 
a tube and bag shape.  

Max. PE film thickness: 

2 x 0.30 mm 

Seal width: 

3 mm 

Seal length (depending on tongs): 

150 mm 
200 mm 
300 mm 
400 mm 
600 mm 

 
 
4.3. 

Start-up and operation 

Position  the 

polystar®

  impulse  generator  with  the  welding  tongs  so  as  to  allow  ergonomic 

working. Furthermore, the stability of the impulse generator must be guaranteed at all times. 

Plug  the  connector  for  the  welding  tongs  into  the  output  socket  on  the  front  of  the  impulse 
generator. The connector must be heard to lock into place. 

Plug the impulse generator's mains plug into the wall socket. 

Switch the rocker switch (green) on the front of the device on. 

Turn the metal knob to position "1" on the scale.  The sealing time is infinitely variable. 

Take the welding tongs in your hand. Press the handles together to open the strip-heater carrier. 

Place the film to be sealed between the strip-heater carriers (jaws) and close the tongs. To trigger 
the  sealing  impulse,  press  the  green  push  button  on  the  upper  handle  of  the  welding  tongs  with 
your  thumb. The green LED  comes  on.  Keep  the  push  button  pressed  until  the  green  LED  goes 
out. 

The sealing  impulse  ends  when  the green  LED goes  out. The  cooling  phase  begins  immediately 
after  this,  during  which  the  film  material  must  be  left  to  cool  down  under  pressure.  The  welding 
tongs should not be opened beforehand. 

The cooling phase should be counted in seconds by the user and should be at least 3 seconds. 

The sealing process is completed at the end of the cooling phase. 

Now open the welding tongs and remove the sealed film material. 

If no satisfactory result is found when checking the seam, turn the metal knob for the sealing time 
one setting higher. You may have to repeat the procedure several times. 

Note: 

in  order  to  achieve  a  good  seam,  do  not  set  the  sealing  time  higher  than  is 
necessary. Even though a higher setting can also produce good results it places too 
much load on the heater element. This in turns leads to premature wear. 

Summary of Contents for POLYSTAR 120 GE

Page 1: ...0 GE Translation of the original instruction manual Last revised 04 2014 polystar impulse generator 120 GE with model 300 D welding tongs polystar model SFZ welding tongs polystar model DS welding ton...

Page 2: ...3 Start up and operation 6 2 3 1 Practical tips 7 2 3 2 Replacing the polystar welding tongs 7 2 3 3 Adjustable contact pressure of the polystar welding tongs 7 3 Fault detection and troubleshooting...

Page 3: ...ch 2 Metal knob setting for the length of the thermal impulse 3 Connector for welding tongs 3 a Locking key for output socket 4 Adjusting device for contact pressure 5 Green push button triggers the t...

Page 4: ...en switched on Switch the polystar impulse generator off during longer interruptions to use Do not place any combustible items on the polystar impulse generator or welding tongs Repairs may only be ca...

Page 5: ...er elements Use only a damp cloth or air jet cleaner to clean the outside of the polystar impulse generator 4 General information This portable film sealer consists of the polystar impulse generator 1...

Page 6: ...ur hand Press the handles together to open the strip heater carrier Place the film to be sealed between the strip heater carriers jaws and close the tongs To trigger the sealing impulse press the gree...

Page 7: ...icient 4 3 2 Replacing the polystar welding tongs The three pole connector is secured in the output socket by a catch This lock has to be released on the right side of the output socket when replacing...

Page 8: ...ing holes dark discolorations is a sign that the strip heater has burnt out Change the heater elements if this is the case see assembly instructions on page 9 Please note that wear parts heater elemen...

Page 9: ...on the terminal plug by pressing it against the strip heater tension spring Tighten the screw of the terminal plug Step 6 Repeat the procedure for the other end of the strip heater Then pull the end o...

Page 10: ...be transported by their handles 9 Disposal 9 1 in Germany In accordance with the German Electrical and Electronic Equipment Act ElektroG all used electrical and electronic equipment that is put on th...

Page 11: ...th lamp green a1 h1 70684 Control circuit board RM u1 70590 Socket 3 pole bu1 70479 Varistor 70694 Insulating sleeve black 70506 Transformer 5621A m1 70621 Handle with caps 70658 Terminal plug 2 pole...

Page 12: ...heater carrier complete 250 DS H33294D Strip heater carrier complete 300 D 300 SFZ H33294E Strip heater carrier complete 400 D 400 SFZ H33294F Strip heater carrier complete 600 D 600 SFZ H41043A Tube...

Page 13: ...120 GE Translation of the original instruction manual Page 13 of 15 11 Key...

Page 14: ...120 GE Translation of the original instruction manual Page 14 of 15 12 Circuit diagram...

Page 15: ...relating to electrical equipment designed for use within certain voltage limits 2006 95 EC as well as relevant amending directives CE labeling The product was also subjected to an occupational safety...

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