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Rinnai RHFE-1004FA, Owner'S Operation And Installation Manual, Page: 11 / 60

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Rinnai RHFE-1004FA Owner'S Operation And Installation Manual Download Page 11

SAFETY POINTS

– 9 –

Keep flammable materials, trees, shrubs,
etc., away from the flue terminal.

Young children should be supervised at all
times.  Hand or body contact with the
louvers should be avoided.

Do not allow young children or an infant to
sleep directly in front of the heater.

Filter should be cleaned at regular intervals.
See page 29.

Do not place articles containing liquids on
top of the heater.  Liquid spilled on the
controls may cause extensive damage.

Clean as needed.

LPGAS

GAS

Gasoline

Do not allow anyone to poke articles
through the louvers.

Summary of Contents for RHFE-1004FA

Page 1: ...icinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified install...

Page 2: ...NSTALLATION MUSTS 3 DIMENSIONS 5 SPECIFICATIONS 6 SAFETY POINTS 8 GETTING TO KNOW YOUR NEW RHFE 1004FA 10 CONTROL PANEL 11 CUT AWAY DIAGRAM 12 NOTICE BEFORE INSTALLATION 13 INSTALLATION INSTRUCTIONS 14 GAS CONNECTION 15 VENT TERMINATION CLEARANCES 16 LOCATION CLEARANCES 17 SLEEVE AND MANIFOLD INSTALLATION 19 FITTING UNIT 21 OPERATING INSTRUCTION LABEL 23 ADDITIONAL CUSTOMER OPERATING INFORMATION 2...

Page 3: ...ariable Capacity Hush Quiet Operation Modern Design Minimizes Floor Space Requirements Failure Message Display Spark Safety Device Automatically shuts unit down when there is an abnormal spark at time of ignition Flame Failure Device Activated when burner flame fails This prevents raw gas from being released Overheat Switch This device automatically cuts the gas off if the heater exceeds a predete...

Page 4: ...attached warranty thoroughly and keep it in a safe place GENERAL INFORMATION THIS SERIES HEATER IS DESIGN CERTIFIED BY CSA INTERNATIONAL AS A DIRECT VENT WALL FURNACE AND MUST BE INSTALLED ACCORDING TO THESE INSTRUCTIONS ALTERATION OF THE ORIGINAL DESIGN INSTALLED OTHER THAN AS SHOWN IN THESE INSTRUCTIONS OR USED WITH A TYPE OF GAS NOT SHOWN ON THE RATING PLATE IS THE RESPONSIBILITY OF THE PERSON ...

Page 5: ...and the heater is used on a carpet the surface of the carpet may become discolored In addition some nylon carpets contain dyes which may be affected by the warm air flow Some soft vinyl surfaces are also subject to distortion or discoloration by warm air To prevent discoloration of carpets etc a mat should be placed under the appliance extending about 30 750mm in front of it Diagram shows minimum ...

Page 6: ...ured Home Installations ANSI A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing CSA Z240 4 21 This appliance must be installed in accordance with the current standard CSA Z240 4 GAS EQUIPPED RECREATIONAL VEHICLES AND MOBILE HOUSING Cet appareil doit ette installe conformement aux exigences de la norme Z240 4 en vigeuer de l ACNOR Installations de gaz dans les construction...

Page 7: ...ening FLUE MANIFOLD POSITION Center of hole for flue manifold can be drilled anywhere within the shaded area To avoid studs etc FOR WEATHERBOARD WALLS DRILL THROUGH CENTER OF WEATHER BOARD FROM OUTSIDE THEN DRILL FROM INSIDE THROUGH PLASTERBOARD Before drilling the flue hole check for water and gas pipes as well as electric cables Use a 3 1 8 80mm drill for hole through wall Flue Hole 3 1 8 80mm i...

Page 8: ...Height 26 3 8 670mm Weight Approx 90 lbs Connections Electrical AC 120V 60Hz 121 watts Gas 1 2 female NPT Combustion System Stainless steel bunsen burner Ignition System Continuous spark Operation Finger touch control buttons Temperature Control Electronic thermostat HI LOW OFF Up down switch 2 F increments Temperature Range Modulates Continuous LOW 55 F 60 F 80 F HI High Combustion Warm Air Outle...

Page 9: ...ed combustion Closed Type Forced convection Wall Penetration Hole Max Extended AIR SUPPLY EXHAUST PIPE Flame failure Flame rod Over heat Bi metal switch thermal fuse thermistor Power failure PCB Power surge 5 Amp fuse Fan delay Micro computer timer Pre purge Combustion fan pre purge timer spark sensor Room over heat Automatic cut off at 104 F after 10 minutes BTU Efficiency increase with vent size...

Page 10: ...ly dusty area Do not allow anyone to sit on or lean against the appliance Do not spray aerosols while the heater is operating Most aerosols contain butane gas and can be a fire hazard if used near this heater when it is in use Do not allow curtains or other flammable or combustible materials to come into contact with the heater Combustible materials must not be placed where the heater could ignite...

Page 11: ...rs should be avoided Do not allow young children or an infant to sleep directly in front of the heater Filter should be cleaned at regular intervals See page 29 Do not place articles containing liquids on top of the heater Liquid spilled on the controls may cause extensive damage Clean as needed LPGAS GAS Gasoline Do not allow anyone to poke articles through the louvers ...

Page 12: ...Y OPERATION LAMP RATING PLATE MODEL NUMBER SERIAL NUMBER GAS TYPE ETC WARM AIR OUTLET HUMIDIFIER OPEN THE DOOR AND POUR WATER INTO THE TRAY VENT TERMINAL COMBUSTION EXHAUST COMBUSTION AIR INTAKE HOSE EXHAUST PIPE AIR FILTER THERMISTOR GAS CONNECTION 1 2 NPT POWER CORD PLUG 120V AC FILTER LAMP ...

Page 13: ...mp turns green when power is on Lamp will change to red when burner is on TEMPERATURE BUTTONS adjust temp to lower setting adjust temp to a higher setting ENERGY SAVING BUTTON Lamp is green when this feature is activated ALL BUTTONS BEEP WHEN OPERATED CONTROL PANEL INDICATOR DISPLAY TEMPERATURE DISPLAY SHOWS EITHER THE TEMPERATURE OR CODED ERROR MESSAGES ON OFF BUTTON Easy operation One touch igni...

Page 14: ...CUT AWAY DIAGRAM 12 ...

Page 15: ...OM CARPETING BEDDING MATERIAL ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE UNIT BE KEPT CLEAN The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized WARN...

Page 16: ... unit is damaged contact your supplier or Rinnai Do not install a damaged unit before checking with your supplier Refer to an approved pipe sizing chart if in doubt about size of gas line Flue Manifold 1 Spare rubber seal 1 A Flue units only For weatherboard installations Back Spacer Set 1 1 1 2 1 1 7 3 1 7 1 1 2 Air inlet hose Vent adaptor Pipe stopper A S Pipe stopper E Wall Brackets Insulation ...

Page 17: ...and water or an equivalent nonflammable solution as applicable CAUTION Since some leak test solutions including soap and water may cause corrosion or stress cracking the piping shall be rinsed with water after testing unless it has been determined that the leak test solution is noncorrosive 7 The appliance and its appliance main gas valve must be disconnected from the gas supply piping system duri...

Page 18: ...e veranda porch deck or balcony Clearance to window or door that may be opened Clearance to permanently closed window Vertical clearance to ventilated to soffit eaves or overhang Clearance to unventilated soffit eaves or overhang Clearance to outside corner Clearance to inside corner Clearance to each side of center line extended above meter regulator assembly Clearance to service regulator vent o...

Page 19: ... five types of Rinnai flue kits Do not flue unit into other rooms Flue terminal must be outside Flue may be positioned directly under opening windows with a minimum clearance of 9 230mm FLUE SIZES 5 Flue lengths are available S flue walls 3 4 1 2 75 115mm A flue walls 4 1 2 9 1 2 115 240mm B flue walls 9 1 2 15 3 4 240 400mm C flue walls 15 3 4 23 5 8 400 600mm D flue walls 23 5 8 31 1 2 600 800mm...

Page 20: ...ANIFOLD Diagram below shows minimum clearances and distances from obstructions Also check local regulations Side Clearances Snow Flammable Wall Non Flammable 600mm 24 10 250mm Opposite Wall Floor 24 600mm 20 500mm Obstruction 20 500mm Clearance in accordance with local installation codes and the requirements of the gas supplier ...

Page 21: ... line 3 For S and A flue only Depending on flue set and wall thickness extension piece C may need to be removed Cut plastic remove extension then follow instruction 2 This applies to S and A flues only There is no extension on other flues they can be fully adjusted by turning the threaded section 4 Fixing Sleeve Fix to the wall using the 3 screws provided NOTE The flange is marked TOP sleeve must ...

Page 22: ...r lugs inside sleeve You should be able to pull ties 2 or 3 slots past the starting point Cut the ties leaving about 3 4 20mm past the lugs Bend ties so they are parallel with the wall 8 Insert Inner Connection Assembly Push assembly into the terminal tube make sure TOP mark is uppermost Fix with 3 screws provided 9 Manifold can still be turned after attaching Terminal seal Add weather board seal ...

Page 23: ... as shown below Use Template 5 Connect Vent Sliding Tube with PIPE STOPPER S and E as shown beIow Sliding Tube should not be extended beyond the RED LINE Red line should not be visible after sliding the tube back into the vent outlet Inlet hose Inlet elbow Plastic tie Pipe stopper S Flue Manifold Flue Adapter FILTER Flexible Plactic Hose C B A FLUE MANIFOLD Pipe A Swivels for location adjustment P...

Page 24: ... Keep the power cord away from the flue Some items are not covered under the unit s warranty Example annual maintenance carbon on flame rods igniter dust spider webs improper conversions etc 9 If necessary the unit can be levelled using the adjustable legs under the front right and left hand side legs 6 Slide the insulation sleeve up to the flue manifold slip the securing clip over the sleeve as s...

Page 25: ... Locate manual valve on back side of unit 3 Turn manual valve clockwise to the full OFF position NOTE The fan will continue to operate until the appliance is cool do not turn the appliance off by unplugging it from the wall Keep burner and control compartment clean Refer to the installation and operating instructions accompanying heater STOP Follow B in the safety information above on this label I...

Page 26: ... may be a smell of burning dust or oil the first time the heater is lit or when the heater has been out of operation for a long time this is normal You may need to repeat the ignition operation the first time the heater is plugged in due to air in the gas line TEMPERATURE CONTROL The thermostat automatically modulates the burner and the fan to maintain the room temperature which you have selected ...

Page 27: ...IT OFF Depress ignition ON OFF button again The appliance will stop operate Do not turn off by unplugging at the power outlet Convection fan continues to run until heater is cool ECONOMY BUTTON To select Economy Mode push the Economy button the green lamp will glow 30 minutes after the room temperature reaches the preset temperature set by the thermostat the Economy Mode if set reduces the tempera...

Page 28: ...than heating e g drying the laundry Draping clothes over the unit blocks the warm air outlet or the filter area and is very dangerous as it causes heat to build up inside the unit Usage Location Do not use near flammable material Place the unit sufficiently away from flammable objects such as furniture wall and curtains Check carefully when installing the unit REQUIRED DISTANCE FROM FLAMMABLES Top...

Page 29: ... not use the unit if you suspect malfunctioning or damage Incomplete repairs are dangerous In case of malfunctioning read the instructions on page 32 and or contact your dealer or the nearest Rinnai office During Snow Accumulation If the air supply exhaust vent is covered by snow or damaged by falling icicles the exhaust may be blocked and cause malfunctioning of the unit Keep the area around the ...

Page 30: ...switches and buttons will be disabled except turning the unit off If the Function lock is engaged while the unit is off all operation will be disabled When you turn the unit on and the Function lock is engaged you must cancel the Function lock before preceding AIR FLOW CONTROL The direction of air flow may be changed to the left or right Use a screwdriver or a similar object to change the directio...

Page 31: ...ution Never use volatile substances such as benzine or thinners as they cause fading of paint or deformation of resin Care of Air Filter Always clean the air filter when the filter indicator lamp starts blinking The filter indicator lamp starts blinking when the dust accumulates on the air filter In this event turn the unit off immediately wait until the unit cools off and clean the filter Even if...

Page 32: ...all gas connections Fault Failure Procedure If unable to get the unit to operate correctly contact Rinnai Agent or Gas Utility Please read the fault finding charts before reporting faults Do not use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under...

Page 33: ...blocked Is anything blocking the outlet for the hot air Is the flue blocked The fan is started automatically after a short delay This is to allow the heat exchanger to warm up helping to avoid cold draughts This is caused by grease or oil and dust on the heat exchanger and will stop after a short time This is simply expansion noise from the heat exchanger This is the sound of the solenoid gas valv...

Page 34: ...er Cut Initial Installation Air In Gas Pipe Gas Filter Blocked Miss Ignition Flue terminal obstructed Flue manifold not connected Louver obstructed Air filter blocked Gas Escape Function Lock Set Gas turned off at meter Plug In Re ignite manually after power is restored Purge air Installer Service Call Service Call Clear obstruction Service Call Clear obstruction Clean filter Service Call Cancel F...

Page 35: ...lease quote the code displayed when inquiring about service CODE DISPLAYED FAULT REMEDY Ignition failure Flame failure Overheat Room overheat Room Temperature Sensor faulty Overheat Temperature Sensor faulty Sparker failure Combustion fan failure Faulty ON OFF switch Faulty solenoids Faulty Flame Rod Communication Error Check gas is turned ON Service call if repeated Check gas is turned ON Service...

Page 36: ...SE WET CLOTH OR SPRAY CLEANERS ON BURNER 2 Visual check of main burner flames Flame pattern should be as shown in the following Figures The burner must flame evenly over the entire surface when operating correctly The flame must burn with a clear blue stable flame See page 40 item 417 for location of view ports Any and all parts removed for inspection or service must be replaced before operating u...

Page 37: ...hen servicing controls Wiring errors can cause improper and dangerous operation Verify operation after servicing MARK MS R TH TF1 3 F ER POV TR FR1 3 PARTS NAME MAIN SWITCH THERMISTOR THERMAL FUSE FUSE ELECTRODE MODULATING SOLENOID VALVE TRANSFORMER FLAME ROD 1 3 MARK OH TH OHS FM SP SV1 3 BL PS PARTS NAME OVER HEAT THERMISTOR OVER HEAT SWITCH CONVECTION FAN MOTOR SPARKER MAIN SOLENOID VALVE 1 3 C...

Page 38: ...st installation of the product and terminates if the product is moved or reinstalled at a new location How long does coverage last Item Period of Coverage Heat Exchanger 10 years from date of purchase All Other Parts 5 years from date of purchase Reasonable Labor 2 years from date of purchase The installer is responsible for your heater s correct installation Please complete the information below ...

Page 39: ... sales receipt or by registering within 30 days of purchasing the product To register your appliance please visit www rinnairegistration com For those without internet access please call 1 866 RINNAI1 746 6241 Receipt of Registration by Rinnai will constitute proof of purchase for this product However Registration is not necessary in order to validate this Warranty What is not covered This Warrant...

Page 40: ... 38 SCHEMATIC DIAGRAM ...

Page 41: ... 39 ...

Page 42: ... 40 ...

Page 43: ... 41 144 148 147 146 145 926 924 149 145 146 924 925 150 152 904 137 139 140 141 901 111 110 107 109 901 142 909 141 140 139 143 712 431 909 432 712 910 138 151 910 ...

Page 44: ... 42 ...

Page 45: ... 43 ...

Page 46: ... 44 ...

Page 47: ...OM TRIM ASS Y D 1 1001F 162 5 BOTTOM TRIM ASS Y E 1 012 1001F 164 4 FILLER ASS Y D 1 1001F 1322 FILLER ASS Y 1 1001F 164 6 FILLER ASS Y F 1 013 1001F 078 LOUVER DOOR HINGES 1 1 1 014 551F 015 FILLER 1 1 1 015 RHF300 185 1 MAGNET 1 1 1 016 1001F 1410 2 BACK SPACER LEFT A 1 1001F 1410 9 BACK SPACER LEFT E 1 1001F 1410 10 BACK SPACER LEFT F 1 017 1001F 1411 1 BACK SPACER B RIGHT A 1 1001F 1411 2 BACK...

Page 48: ... 46 ...

Page 49: ... 47 ...

Page 50: ...PORT LABEL 1 1 1 813 CP 74253 10 RATING PLATE SUPPORT LABEL 1 1 1 814 CP 74254 9 RATING PLATE SUPPORT LABEL 1 1 1 814 CP 74254 10 RATING PLATE SUPPORT LABEL 1 1 1 850 1004F 2090 OWNER S MANUAL 1 1 1 851 1004F 2092 CONVERSION MANUAL 1 1 1 852 1004F 2091 TEMPLATE 1 1 1 853 1004F 2095 1 CONVERSION SET TO NG 1 1 1 853 1004F 2095 2 CONVERSION SET TO LPG 1 1 1 854 FOT 106 6 KEY 1 1 1 855 FOT 187 OPERATI...

Page 51: ... 2 115 240 B Vent suits walls 9 1 2 15 3 4 240 400 C Vent suits walls 15 3 4 23 5 8 400 600 D Vent suits walls 23 5 8 31 1 2 600 800 NO 1 2 3 4 5 6 RANK M M M M M PARTS NO FOT 150 FOT 151 FOT 152 FOT 153 FOT 154 QTY 1 1 1 1 1 1 REMARKS SEE PAGE 14 PARTS NAME VENT KIT S VENT KIT A VENT KIT B VENT KIT C VENT KIT D RUBBER SEAL ...

Page 52: ... 50 RHFE 1004FA FLOW DIAGRAM ...

Page 53: ...CREW A SCREW B O RING PARTS No FOT 111 1 FOT 112 1 FOT 114 3 RHF 1000 130 e RHF 1000 130 b RHF 1000 130 f FOT 025 4 FOT 064 8 1001F 250 FOT 111 6 FOT 062 7 FOT 064 11 FOT 064 12 FOT 062 10 ZAA0420SC CP 30408 M10B 4 49 FOT 102 1 1 1 1 1 1 2 SET 2 2 2 4 FOT 103 FOT 114 FOT 115 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 3 SET 4 SET 3 3 3 6 4 4 4 8 A FOT 102 11 4 20 3 inch B FOT 103 21 0 39 6 inch A FOT 102 29 5...

Page 54: ...een the Air Supply Elbow at the rear of the heater and the air inlet port on the Flue pipe Similarly the exhaust line is connected between the joint pipe at the rear of the heater and the exhaust port on the Flue pipe Caution Check to see there is no debris in pipe or hose HOW TO INSTALL MODEL RHFE 1004FA Example Using 2 sets of extension set and 1 bent set Example Using 80 inches slide pipe set ...

Page 55: ...l fixture and affix to the wall with screw B The air intake hose and exhaust pipe can also be screwed onto the wall using the pipe clamp and the nut With the exhaust pipes inserted into the ends bend the bent pipe to the angle reguired for installation This part is mainly used for curves and for connection to vent terminal 3 Affixing the air intake hose and exhaust pipe 4 How to use the bent pipe ...

Page 56: ... along the exhaust pipe 2 To prevent water condensation CAUTION Never allow the exhaust pipe to sag as condensed water may accumulate and cause incomplete combustion 3 Condensed water formed by combustion will run back to the unit and may overflow from the condensation pan if pipes are longer then 8 feet Therefore pipes exceeding these lengths should be made to drain to the outside by giving their...

Page 57: ...t conform to local codes in the absence of local codes the installation must conform with American National Standard National Fuel Gas Code known as NFPA 54 and ANSI Z223 1 1996 Available from the American National Standards Institute Inc 1430 Broadway New York N Y 10018 or from the National Fire Protection Association 470 Atlantic Avenue Boston Mass 02210 Exhaust pipe Exhaust pipe Air intake hose...

Page 58: ...36 1 1 20 QTY 2 1 WEIGHT DIMENSIONS GAS RATE BTU h 90 Lbs Width 36 5 8 Height 26 3 8 Depth 12 3 8 INPUT NG LP LOW 10 500 10 500 HIGH 38 400 36 500 OUTPUT NG LP LOW 8 400 8 400 HIGH 30 720 29 200 GAS SUPPLY PRESSURE RHFE 1004FA N MODEL GAS TYPE DIAMETER OF ORIFICE mm DAMPER A DJUSTMENT NG 1 80 1 95 MANIFOLD DIFFERENTAL PRESSURE W C HI FRONT HI LOW RIGHT LEFT 7 10 10 10 10 10 LO 3 7 W C 2 0 W C MINI...

Page 59: ......

Page 60: ... in Japan 2008 09 １ ０ ３ International Drive Peachtree City Georgia ３ ０ ２ ６ ９ Tel １ ８ ０ ０ ６ ２ １ ９ ４ １ ９ Fax １ ８ ８ ８ ４ ７ ４ ６ ６ ２ ４ www rinnai us Register your product at www rinnairegistration com or call 1 866 RINNAI1 746 6241 ...

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