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SAFETY INSTRUCTIONS

                     

                             

16.  

NEVER LEAVE A RUNNING TOOL UNATTENDED. 

Turn the power switch to the “OFF” position. 

DO NOT 

leave the tool until it has come to a complete stop.

17.  

DO NOT STAND ON A TOOL.

 Serious injury could 

result if the tool tips over, or you accidentally contact the 

tool.

18.  

DO NOT

 store anything above or near the tool where 

anyone might try to stand on the tool to reach it.

19.  

MAINTAIN YOUR BALANCE. DO NOT

 extend 

yourself over the tool. Wear oil resistant rubber soled 

shoes. Keep floor clear of debris, grease, and wax.

20.  

MAINTAIN TOOLS WITH CARE.

 Always keep tools 

clean and in good working order. Keep all blades and tool 

bits sharp, dress grinding wheels and change other 

abrasive accessories when worn. 

21.  

EACH AND EVERY TIME, CHECK FOR DAMAGED 

PARTS PRIOR TO USING THE TOOL.

 Carefully check 

all guards to see that they operate properly, are not dam-

aged, and perform their intended functions. Check for 

alignment, binding or breaking of moving parts. A guard 

or other part that is damaged should be immediately 

repaired or replaced.

22.  

DO NOT OPERATE TOOL WHILE TIRED, OR 

UNDER THE INFLUENCE OF DRUGS, MEDICATION 

OR ALCOHOL.

23.  

SECURE ALL WORK. 

Use clamps or jigs to secure 

the work piece. This is safer than attempting to hold the 

work piece with your hands.

24.  

STAY ALERT, WATCH WHAT YOU ARE DOING, 

AND USE COMMON SENSE WHEN OPERATING A 

POWER TOOL.

 

A moment of inattention while operating power tools may 

result in serious personal injury.

26.  

USE A PROPER EXTENSION CORD IN GOOD 

CONDITION.

 When using an extension cord, be sure to 

use one heavy enough to carry the current your product 

will draw. The table on the following page shows the cor-

rect size to use depending on cord length and nameplate 

amperage rating. If in doubt, use the next heavier gauge. 

The smaller the gauge number, the larger diameter of the 

extension cord. If in doubt of the proper size of an exten-

sion cord, use a shorter and thicker cord. An undersized 

cord will cause a drop in line voltage resulting in a loss of 

power and overheating. 

USE ONLY A 3-WIRE EXTENSION CORD THAT HAS 

A 3-PRONG GROUNDING PLUG AND A 3-POLE 

RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

27. 

ADDITIONAL INFORMATION

 regarding the safe and 

proper operation of this product is available from:

•  Power Tool Institute

         1300 Summer Avenue

         Cleveland, OH 44115-2851

         www.powertoolinstitute.org

•  National Safety Council

         1121 Spring Lake Drive

         Itasca, IL 60143-3201

         www.nsc.org

•  American National Standards Institute

         25 West 43rd Street, 4th Floor

         New York, NY 10036

         www.ansi.org

•  ANSI 01.1 Safety Requirements for

         Woodworking Machines and the

         U.S. Department of Labor regulations

         www.osha.gov

28. 

SAVE THESE INSTRUCTIONS.

 Refer to them 

frequently and use them to instruct others.

25.  

ALWAYS WEAR A DUST MASK TO PREVENT 

INHALING DANGEROUS DUST OR AIRBORNE 

PARTICLES

, including wood dust, crystalline silica dust 

and asbestos dust. Direct particles away from face and 

body. Always operate tool in well ventilated area and 

provide for proper dust removal. Use dust collection 

system wherever possible. Exposure to the dust may 

cause serious and permanent respiratory or other injury, 

including silicosis (a serious lung disease), cancer, and 

death. Avoid breathing the dust, and avoid prolonged 

contact with dust. Allowing dust to get into your mouth 

or eyes, or lay on your skin may promote absorption of 

harmful material. Always use properly fitting NIOSH/OSHA 

approved respiratory protection appropriate for the dust 

exposure, and wash exposed areas with soap and water.

12.  

KEEP PROTECTIVE GUARDS IN PLACE AND IN 

WORKING ORDER.

13.  

AVOID ACCIDENTAL STARTING. 

Make sure that 

the power switch is in the “OFF” position before plugging 

in the power cord to the electrical receptacle.

14.  

REMOVE ALL MAINTENANCE TOOLS

 from the 

immediate area prior to turning “ON” the machine. 

15.

  USE ONLY RECOMMENDED ACCESSORIES. 

Use 

of incorrect or improper accessories could cause serious 

injury to the operator and cause damage to the tool. If in 

doubt, check the instruction manual that comes with that 

particular accessory.

Summary of Contents for 34-260

Page 1: ...l Record the serial number and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For technical support or parts questions email techsupport rikontools com or call toll free at 877 884 5167 CU72141729 01 CU72141730 01 ...

Page 2: ...ts 120 V Amps Hertz 3 6 A 60 Hz Chuck Capacity 1 2 1 5 13 mm Chuck Type Keyed Chisel Shank Diameter 1 3 4 5 8 bushings Chisel Range 1 4 to 5 8 Chisel Stroke 4 3 4 Table Size Width x Depth 7 x 8 1 4 Maximum Clamping Hold Down Width 3 7 8 Maximum Height Under Chisel 5 Table Movement Left to Right 6 5 8 Table Movement Back to Front 4 Fence Size 2 Height x 7 1 16 Long Overall Size LxWxH 22 1 2 x 21 3 ...

Page 3: ...d prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOID A DANGEROUS WORKING ENVIRONMENT DO NOT use electrical tools in a damp environment or expose them to rain 5 DO NOT use electrical tools in the presence of flammable liquids or gasses 6 ALWAYS keep the work area clean well l...

Page 4: ...ker cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG 27 ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www power...

Page 5: ... the grounding instructions or if you are not sure the tool is properly grounded when installing or replacing a plug USE ONLY A 3 WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3 PRONG GROUNDING PLUG THAT MATCHES THE MACHINE S 3 PRONG PLUG AND ALSO THE 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG REPLACE A DAMAGED OR WORN CORD IMMEDIATELY This tool is intended for use on a circuit that has an...

Page 6: ...proper ventilation 7 Before operating this mortiser remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves 8 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 9 Do not attempt to operate this machine u...

Page 7: ...hine 2 Report any shipping damage to your local distributor 3 Clean all rust protected surfaces with ordinary house hold type grease or spot remover Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces 4 Apply a coat of paste wax to the table to prevent rust Wipe all parts thoroughly with a clean dry cloth 5 Set packing material and shipping carton aside Do not d...

Page 8: ...Hex Wrenches 3 4 6mm I Bushings 5 8 3 4 J Chisels Bits 1 4 5 16 3 8 1 2 K Tool Holder 2 Screws 2 Washers L Manual Warranty Card 34 260 www rikontools com 34 260M1 Benchtop Mortising Machine with X Y Moving Table Operator s Manual Record the serial number and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For t...

Page 9: ... in place with the Locking Handle Screw 4 FIG 2 The handle s lower end has a milled slot on the outside surface The locking handle s screw should be positioned in this slot when secured Install the Front Hand Wheel which moves the sliding table left or right 1 Attach the Handle Shaft 84 onto the Gear Shaft 83 which extends out from the front of the machine s Base 25 The hex Screw 86 threads throug...

Page 10: ...m in place by tightening the set screws that were loosened in step 2 FIG 6 NOTE The stop collars can moved along the stop rods and also rotated so that the adjustable locking Handles 74 do not interfere with the sliding table Install the Tool Holder 16 onto the upper left side of the column using two hex Screws with Washers 18 FIG 7 Installing the Mortising Chisel and Drill Bit The 34 260 Mortiser...

Page 11: ...two means A Remove the Clamping Assembly 37 from the table 42 to gain access to the chisel Place a square against the fence and side of the chisel FIG 11 If an adjustment is needed loosen the bushing set screw and rotate the chisel until it is square with the fence Then tighten the bushing set screw Re install the clamping assembly once the chisel is set B The back side of the square chisel can al...

Page 12: ... a separate set of dovetail ways FIG 13 A The front Hand Wheel 33 B controls the side to side table move ment 1 To tighten or loosen the movement of the sliding plate pressure on the dovetails can be adjusted with the 3 Screws and Nuts 47 48 that are located in the front of the sliding plate FIG 13 C These put pressure on the Drift Plate 24 which rests against the plate s dovetails 2 To secure the...

Page 13: ...this mark FIG 16 To keep the mortising head in this location the locking head Screw 64 see page 9 can be tightened NOTE The depth of the mortise should be set to the chisel point not to the tip of the drill bit The extra depth cut by the drill bit will allow room for any excess glue 2 Position the depth stop Plate 81 FIG 17 A along the Guide Column Rod 10 until the hex head Bolt 79 hits the Depth ...

Page 14: ... every use to avoid future problems and ensure the machine is in ready condition for the next time it is used OPERATION Before turning on the machine review the safety precautions listed on pages 3 to 6 Make sure that you fully understand the features adjustments and capabilities of the machine that are outlined throughout this manual Tips on usage can be found in books magazines researching the i...

Page 15: ...as failed 4 Feed rate is too great 1 Reduce load on the motor 2 Correct low voltage conditions 3 Replace motor capacitor 4 Reduce rate and force when drilling Difficulty pulling handle down during boring 1 Chisel or drill bit is dull 2 Drill bit does not extend out far enough from the chisel 3 Chisel is too big for the job 1 Sharpen or replace the chisel bit 2 Reposition the drill bit in the chise...

Page 16: ...PARTS DIAGRAM 16 NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required ...

Page 17: ...260 31 P34 260 32 P34 260 33 P34 260 34 P34 260 35 P34 260 36 P34 260 37 P34 260 38 P34 260 39 P34 260 40 P34 260 41 P34 260 42 P34 260 43 P34 260 44 P34 260 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 72 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 Spring Washer Screw Nut Handle Screw Screw Rack Sliding Plate Nut Screw Drift Set Screw Gas Spring Screw Washer Gear...

Page 18: ...ND BITS Machined steel chisels have 5 8 shanks Drill bits have brad points single cutting edge and up spiral flutes for rapid chip removal Both chisel and bits require final sharpening before use 29 914 1 4 Mortising Chisel Bit 29 915 5 16 Mortising Chisel Bit 29 913 3 8 Mortising Chisel Bit 29 912 1 2 Mortising Chisel Bit ...

Page 19: ...19 WARRANTY ...

Page 20: ...www rikontools com 34 260M2 34 260 For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com ...

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