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SAFETY SYMBOLS

IMPORTANT!

 Safety is the single most important consideration in the operation of this equipment. 

The following 

instructions must be followed at all times. 

Failure to follow all instructions listed below may result in electric shock,

fire, and/or serious personal injury.  

There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified

and/or used for any other application other than that for which it was designed. If you have any questions about its

application, do not use the tool until you have contacted us and we have advised you.

SAFETY INSTRUCTIONS

                                                  

GENERAL SAFETY 

KNOW YOUR POWER TOOL. 

Read the owner’s manual 

carefully. Learn the tool’s applications, work capabilities, 

and its specific potential hazards.

BEFORE USING YOUR MACHINE

To avoid serious injury and damage to the tool, read and 

follow all of the Safety and Operating Instructions before 

operating the machine.

1.  Some dust created by using power tools contains 

chemicals known to the State of California to cause cancer, 

birth defects, or other reproductive harm.

Some examples of these chemicals are:

•  Lead from lead-based paints.

•  Crystalline silica from bricks, cement, and other 

•  masonry products.

•  Arsenic and chromium from 

         chemically treated lumber.

Your risk from these exposures varies, depending on how 

often you do this type of work. To reduce your exposure to 

these chemicals: work in a well ventilated area and work 

with approved safety equipment, such as those dust masks 

that are specially designed to filter out microscopic 

particles.

2.  

READ 

the entire Owner’s Manual. 

LEARN

 how to use 

the tool for its intended applications.

3.  

GROUND ALL TOOLS.

 If the tool is supplied with a 3 

prong plug, it must be plugged into a 3-contact electrical 

receptacle. The 3rd prong is used to ground the tool and 

provide protection against accidental electric shock. 

DO 

NOT 

remove the 3rd prong. See Grounding Instructions 

on the following pages.

4.  

AVOID A DANGEROUS WORKING ENVIRONMENT. 

DO NOT

 use electrical tools in a damp environment or 

expose them to rain.

5.  

DO NOT

 use electrical tools in the presence of 

flammable liquids or gases.

6.  

ALWAYS

 keep the work area clean, well lit, and 

organized. 

DO NOT

 work in an environment with floor 

surfaces that are slippery from debris, grease, and wax.

7.  

KEEP VISITORS AND CHILDREN AWAY.

 

DO NOT 

permit people to be in the immediate work area, 

especially when the electrical tool is operating.

8.  

DO NOT FORCE THE TOOL

 to perform an operation 

for which it was not designed. It will do a safer and 

higher quality job by only performing operations for 

which the tool was intended.

9.  

WEAR PROPER CLOTHING. DO NOT

 wear loose 

clothing, gloves, neckties, or jewelry. These items can 

get caught in the machine during operations and pull the 

operator into the moving parts. The user must wear a 

protective cover on their hair, if the hair is long, to 

prevent it from contacting any moving parts.

10.  

CHILDPROOF THE WORKSHOP AREA

 by 

removing switch keys, unplugging tools from the 

electrical receptacles, and using padlocks.

11.  

ALWAYS UNPLUG THE TOOL FROM THE 

ELECTRICAL RECEPTACLE

 when making adjust-

ments, changing parts or performing any maintenance.

  

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used 

                          in conjunction with other symbols or pictographs.

 

 

       Indicates an imminently hazardous situation, which, if not avoided, could result in death or 

 

 

       serious injury.

 

 

       Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious  

 

 

       injury.

 

 

       Indicates a potentially hazardous situation, which, if not avoided, could result in minor or 

 

 

       moderate injury.

             NOTICE:

 

Shown without Safety Alert Symbol indicates a situation that may result in property damage.

Summary of Contents for 23-150H

Page 1: ... serial number and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For technical support or parts questions email techsupport rikontools com or call toll free at 877 884 5167 23 150H Shown with Optional Mobility Kit ...

Page 2: ...3 450 RPM Volts 220 V Amps Hertz 14 A 60 Hz Cutterhead Diameter 2 7 8 72 5 mm Cutterhead Speed RPM CPM 5 000 RPM 20 000 CPM Number of Carbide Inserts 4 sided 72 Knife Insert Size LxWxT 0 55 x 0 55 x 0 078 14mm x 14mm x 2mm Maximum Depth of Cut 1 8 3 mm Maximum Cutting Width 15 381 mm Maximum Cutting Depth Height 8 203 20 mm Feed Speed SF min 16 20 FPM Dust Port 4 Diameter 101 60 mm Dust Collection...

Page 3: ...ctrical receptacle The 3rd prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOID A DANGEROUS WORKING ENVIRONMENT DO NOT use electrical tools in a damp environment or expose them to rain 5 DO NOT use electrical tools in the presence of flammable liquids or gases 6 ALWAYS keep th...

Page 4: ...er cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG 27 ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powert...

Page 5: ...da is not acceptable DO NOT MODIFY ANY PLUG If it will not fit the elec trical receptacle have the proper electrical receptacle installed by a qualified electrician IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment ground ing conductor DO NOT connect the eq...

Page 6: ...remain sharp longer 20 Never reach inside of a running machine and avoid awkward operations and hand positions where a sudden slip could cause fingers or a hand to move into the cutterhead 21 Do not clear a jammed workpiece while the machine is running Stop the planer unplug it from the power source and then remove the jammed workpiece Lowering the table may be necessary to dislodge the workpiece ...

Page 7: ...lf or damage to the machine CONTENTS OF PACKAGE A Cast Iron Extension Wing x2 B 4 Dust Hood C Long Locking Knob LIST OF LOOSE PARTS D Speed Change Handle E Height Handwheel Handle F T20 Torx Wrench A x2 F D E A Planer Bed B Outfeed Table C Locking Knobs for Headstock D Drive Belt Cover E Motor F Scale G Infeed Table A B D G E F C I J K L M N H H Base Cabinet I Base Access Panel J Headstock Column ...

Page 8: ...ed to the hand wheel body FIG 1 1 Locate the handwheel handle A Fig 1 from the loose carton contents 2 Thread the long hex bolt B Fig 1 through the hand wheel handle into the hand wheel body C Fig 1 3 Tighten the long hex bolt with the larger 7mm hex wrench provided FIG 1 MOVING INSTALLING THE PLANER The Planer is heavy over 450lbs It is best to assemble the machine near the area where it will eve...

Page 9: ...the threaded shaft just below the gearbox 3 Once the handle is threaded fully onto the shaft tighten the locking nut B Fig 4 against the back of the handle to lock it in place FIG 4 A B FIG 3 A B INSTALLING THE EXTENSION TABLES Two solid cast iron Extension Tables are supplied with the planer to help support lumber as it enters and exits the planer during use 1 Remove the preinstalled hardware fro...

Page 10: ...for surface thickness planing of natural solid woods The permissible workpiece dimensions must be observed Any other use not as specified including modification of the machine or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage ON OFF SWITCH The planer is equipped with a standard push button ON OFF safety switch located on the left side of the machine ...

Page 11: ... than 24 should have additional support as they enter and exit the planer so that they do not tip up or down causing snipe on the ends Run boards through the planer at different positions along the width of the bed to utilize the full length of the cutting knives Planing only in the center or through one side of the planer will quickly dull the knives in that area FIG 11 SNIPE The term snipe refer...

Page 12: ... is in position The inserts have a indication mark on their top surface corner so that you can reference the po sitioning of the insert s dulled or sharpened edges FIG 15 16 6 Tighten the insert s set screw to lock the insert back in position DO NOT overtighten the screw or damage to the insert may result Torque to 50 55 in lbs 7 Plug in the power cable when you are ready to resume planing FIG 15 ...

Page 13: ... in postion Do NOT move the head until all steps are complete 3 Place the gauge block without the feeler gauge under one side of the chip breaker The bottom of the chip breaker A Fig 20 should touch the top of the gauge block 4 To adjust the height of the chip breaker remove the Upper Cover 1 and Dust Port 2 5 Loosen the locking nuts A Fig 21 and turn the adjusting set screw at that end until the ...

Page 14: ...nuts UP the spring compression is reduced and the downward pressure on the rollers is decreased upon the lumber being fed through the planer By screwing the hex nuts DOWN more the spring compression is increased and the rollers exert more pressure down onto the lumber NOTE For changing of Roller Pressure adjust the four springs first as changing the rollers height below may affect the rollers para...

Page 15: ...sure as decribed above The drive belt should not give more than 1 4 in the center FIG 26 2 Loosen the four hex head bolts 62 A Fig 27 with a 16MM wrench that secure the motor in place The motor and platen will drop under its own weight causing the drive belts to loose tension 3 Lift up on the motor platen to apply proper tension to the drive belts When the belt tension is correct tight en the moto...

Page 16: ...ment has occurred during use 1 With a metal straight edge or perfectly flat board place the straight edge against the faces of the two pulleys FIG 29 2 If the straight edge does not lie flat on both of the pulley faces the motor and motor pulley must be moved to correct this miss alignment 3 Loosen the four 4 hex head bolts and four 4 hex nuts with a 13mm wrench that secure the motor to the platen...

Page 17: ...uild up of wood chips and dust Treat the posts with a dry lubricant spray Do not use ordinary oil which will collect dust and hamper the operation of the machine 6 Keep the jointer and planer tables free of resin and rust Clean them regularly with a non flammable solvent then coat with a light film of dry lubricant spray or wax to enhance passage of workpiece on over the tables WARNING When cleani...

Page 18: ...ness 1 Planer table is not level to cutterhead 1 Adjust table and or cutterhead as needed Chatter marks on planed lumber 1 Feed rate is too fast 1 Slow the feed rate down Small raised lines are running along the surface 1 Knives are nicked or broken 1 Rotate insert knives to new sharp edges Snipe on board ends NOTE Snipe can be reduced but not fully eliminated 1 Feed rollers not set properly 2 Lum...

Page 19: ...19 NOTES Use this section to record maintenance service and any calls to Technical Support ...

Page 20: ...20 PARTS DIAGRAM CUTTERHEAD ASSEMBLY ...

Page 21: ...50H 34 P23 150H 35 P23 150H 36 KEY MFG PART NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required 1 2 3 4 5 6 7 8 9 10 11 11A 11B 11C 11D 11E 11F 11G 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 DESCRIPTION KEY MFG PART FLAT CAP SCREW M6x15 COVER PLATE RIGHT GEARBOX C...

Page 22: ...22 PARTS DIAGRAM PARTS DIAGRAM TABLE ASSEMBLY CABINET ASSEMBLY ...

Page 23: ... 150H 226 KEY MFG PART NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 DESCRIPTION KEY MFG PART SCALE COLUMN LEAD SCREW BUSHING HANDWHEEL HANDLE FLAT WASHER M10 DIRECTIONAL PLATE KEY A4...

Page 24: ...24 PARTS DIAGRAM GEARBOX ASSEMBLY DRIVE ROLLER ASSEMBLY ...

Page 25: ...23 150H 429 KEY MFG PART NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 DESCRIPTION KEY MFG PART SHIFTING SHAFT HANDLE LOCK WASHER M6 OIL SEAL 9x1 8 ROLL PIN 5x25 SPROCKET ...

Page 26: ...ARRANTY WARRANTY The card must be entirely completed in order for it to be valid If you have any questions please contact us at 877 884 5167 To register your machine online visit RIKON at www rikontools com warranty ...

Page 27: ...ert knives measure 14mm x 14mm x 2mm 0 55 x 0 55 x 0 078 Pack of 10 25 694 Mounting Screws for Inserts PK 10 Special flat head T20 Star drive screws for mounting insert cutters onto cutterheads 23 959 Mobility Kit Safely move your planer around the shop with this quality optional mobility kit NOTES Use this section to record maintenance service and any calls to Technical Support ...

Page 28: ...www rikontools com 23 150HM1 23 150H For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com ...

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