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STEP 1

 E

 3

 F

 G

PARTS LIST

2

STEP 1: 

 Disassemble 3/8” x 4“ Bolts (qty 2) that pass through the Connecting Rod part of the trailer - these 

will be replaced by longer bolts.  Place the Front Foot Bracket (3) on the Connecting Rod so the center bolt 
head sits in the clearance hole of the Foot Bracket.  Assemble the 3/8” x 5“ Bolts (E) through the 3/8” Washers 
(G), Front Foot Bracket (2), and through the Connecting Rod of the trailer.

 

Finger tighten bolts and nuts at 

this time.

Note:  It is possible that the 

3/8” x 5“ Bolts (E) will not align through the Foot Bracket (3) and Con-

necting Rod.  If this happens, loosen the 3/8” x 4“ Bolts (qty 6) that pass through the Connecting Plates and 
tap the 3/8” x 5“ Bolts (E) through.  Retighten the 3/8” x 4“ Bolts (qty 6).

Connecting Plates

Connecting Rod

No. Item

Qty

No. Item

Qty

1

Front Vertical Bracket

2

A

Bolt 5/16 x 2" 

16

2

Rear Vertical Bracket

2

B

Bolt 5/16 x 3" 

4

3

Front Foot Bracket

1

C

Nyloc Nut 5/16" 

16

4

Rear Foot Bracket

1

D

Bolt 3/8 x 4" 

2

5

Fore-Aft Bracket

2

E

Bolt 3/8 x 5" 

2

6

Crossbar

4

F

Nyloc Nut 3/8" 

4

G

Washer 3/8" 

2

Rack Parts

Hardware

Summary of Contents for TS-794R

Page 1: ...y Instructions Approxim ate AssemblyTime 1 2 hour Revision B TS 794R Box Sport Rack Shipping Weight 35 lbs Max Load Capacity 300 lbs Box Rack shown on LCI 8791p Multi Sport Trailer also works with LCI 879p Dolly Trailer ...

Page 2: ...eed Box wrenches 1 2 9 16 17mm Sockets 1 2 9 16 17mm Clear or Black Silicone Caulk not included EXPLODED PARTS VIEW A B 6 5 2 1 A 6 Identify and layout all bolts and fasteners before starting assembly A 6 B A 3 5 D E A F G A 4 3 3 C B ...

Page 3: ... bolts and nuts at this time Note It is possible that the 3 8 x 5 Bolts E will not align through the Foot Bracket 3 and Con necting Rod If this happens loosen the 3 8 x 4 Bolts qty 6 that pass through the Connecting Plates and tap the 3 8 x 5 Bolts E through Retighten the 3 8 x 4 Bolts qty 6 Connecting Plates Connecting Rod No Item Qty No Item Qty 1 Front Vertical Bracket 2 A Bolt 5 16 x 2 16 2 Re...

Page 4: ... the 3 8 x 4 Bolts D through the Fender and Rear Foot Bracket Finger tighten bolts and nuts at this time STEP 3 Assemble the Rear Vertical Bracket 2 into the Rear Foot Bracket 2 Use qty1 5 16 x 2 Bolts and qty 5 Nuts to fasten together finger tight Note the 5 16 x 2 Bolt that fastens the Rear Vertical Bracket 1 to the Rear Foot Bracket 4 goes in the top hole Repeat this procedure for the opposite ...

Page 5: ...Rear Vertical Bracket 2 Use qty 5 5 16 x 2 Bolts and qty 5 Nuts to fasten together finger tight Note the 5 16 x 2 Bolt that fastens the Front Vertical Bracket 1 to the Front Foot Bracket 3 goes in the top hole Repeat this procedure for the opposite side ASSEMBLY STEPS STEP 4 4 5 5 A A 3 1 A C A 2 2 STEP 5 6 6 A A 6 6 B B C ...

Page 6: ...the 3 8 bolts in Steps 1 and 2 The Crossbars are designed to work with all roof rack accessories from companies like Yakima and Thule all sold separately STEP 5 Assemble the top 2 Crossbars 6 using qty 4 5 16 x 2 Bolts A The bolts will screw into weld nuts that have been installed in the Front Vertical Brackets 1 and the Fore Aft Brackets 5 Assemble the bottom 2 Crossbars 6 using qty 4 5 16 x 3 Bo...

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