Riello Riello F10 Installation Manual Download | Manualshive

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Summary of Contents for Riello F10

Page 1: ...IONS ONLY NON RETROFIT APPLICATIONS If this burner is being installed in a packaged unit ie burner comes with a boiler or furnace follow the installation and set up instructions supplied with the heating unit as settings may differ from those shown in this manual F10 2000 02 2902554 1 ...

Page 2: ... 11 Single Line Gravity Feed System 11 Two Line Lift System 11 SETTING THE AIR ADJUSTMENT PLATE 12 BURNER SET UP CHART 12 SPARE PARTS 14 PRECAUTIONS CANADA 16 PRECAUTIONS U S A 17 PARTS LIST Your Riello 40 F10 burner should include the following parts Please check to make sure all parts are present before beginning the installation QTY DESCRIPTION parts bag _ 2 4 2 1 1 2 1 Mounting flange bolts sh...

Page 3: ... EFFECTIVE OUTPUT 203 000 to 413 000BTU h 59 5 to 121 kW 51 160 to 104 130 kcal h VOLTAGE Single Phase 120V 60Hz 10 15 ABSORBED ELECTRICAL POWER 264 Watts MOTOR rated 3250rpm Run Current 2 2 AMP CAPACITOR 12 5Microfarads260V PUMP PRESSURE 130 to 200PSI PRIMARY CONTROL RIELLO530SE C IGNITION TRANSFORMER 8kV 16mA MOUNTING FLANGE DIMENSIONS I I MODEL F10 A B Inches 1 1 4 1 4 mm 32 6 7 16 2 3 16 11 56...

Page 4: ...mple 97 A 8511111 00025 is identified as follows 97 last two digits of the year of manufacture A BI week of manufacture 8511111 burner product code 00025 increment of 1 for each burner produced spe cific to product code reset to zero each January 1st iYea r of Manufacture _ 97 _ A 851111 _ 00025 _ Sequence IBl week of manufacture I burner product code I INITIAL SET UP A Remove burner and air tube ...

Page 5: ...HASSIS FRONT PLATE when the BOLTS 3 were removed Replace the BOLTS and finger tighten only Re install DRAWER ASSEMBLY into AIR TUBE Tighten SCREW 2 securely see page 7 D Tighten the two bolts 3 securely 7462 t MOUNTING THE BURNER TO THE BOILER OR FURNACE There are three possible methods to mount the burner depending on the individual application These are 1 Universal flange bolted to Boiler Furnac...

Page 6: ...ight The measured length A is to include MOUNTING GASKET and FLANGE if used D The burner may now be attached to the heating unit by inserting the AIR TUBE through the BURNER ACCESS HOLE 8 and into the appliance making sure the BOLTS 1 line up with the two HOLES 5 in the ADJUSTABLE COLLAR Secure the burner in place using two NUTS 7 iJ D6013 COMBUSTION CHAMBER E Z Z Z Z _ j D6014 DRY BASE BOILER A A...

Page 7: ...s A C and D NOTE It is suggested that the pedestal be anchored in position on the floor by installing brackets over the pedestal tube and securing brackets to the floor WARNING WHEN THE COMBUSTION CHAMBER IS LINED WITH A REFRACTORY MATERIAL IT IS IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA AS EXCESSIVE HEAT AT BURNER SHUT DOWN WILL DAMAGE THE END CONE ELECTRICAL CONNECTIONS It ...

Page 8: ... VOLTAGE LOW VOLTAGE I Eli FUSE 15A W I _ O LINE SAFETY o SWITCH _1 _ _ _ OPERATING _1 __O UMiTSwITCH i l SAFT ET_wiTCH FUSE 15A o LINE SAFETY _ F _ _ f SwiTCH ZC_ _ _ 6 OPERATING OD _ __f LiMITSWiTCH r _ S _ SAFETY 1 z z LIMIT SWITCH t uJ WITCHING RELAY FACTORY WIRED SUB BASE VAL 2 DI K _1 CAP OR z D5995 REMOTE SENSING OF SAFETY LOCKOUT The SAFETY SWITCH in the 530SE CONTROL BOX is equipped with ...

Page 9: ...the NOZZLE ADAPTER and tighten securely Do not overtighten D Replace adapter with nozzle installed into drawer assembly and secure with screw 1 INSERTION REMOVAL OF DRAWER ASSEMBLY A To remove drawer assembly loosen SCREW 3 then unplug CONTROL BOX 1 by carefully pulling it back and then up B Remove the AIR TUBE COVER PLATE 5 by loosening the two retaining SCREWS 4 C Loosen SCREW 2 then slide the c...

Page 10: ...system To operate on a two line system the by pass plug must be installed Warning Do not operate a single line system with the by pass plug installed Operating a single line system with the by pass plug installed will result in damage to the pump shaft seal Note Pump pressure must be set at time of burner start up A pressure gauge is attached to the PRESSURE PORT 8 for pressure readings Two PIPE C...

Page 11: ...ions NOTE If the pump cover 1 is removed for any reason be sure the O ring 2 is properly seated in the pump cover 1 before re attaching the pump cover to the pump housing SINGLE LINE SYSTEM PIPE LENGTHS H FT M 1 5 0 5 3 0 1 0 5 0 1 5 6 5 2 0 3 8 OD FT M 33 10 65 20 130 40 195 60 1 2 OD FT M 65 20 130 40 260 80 325 100 NOTE Do not exceed pipe lengths indicated in chart D6009 1 B Connect the pipe co...

Page 12: ...th inside the fuel tank Be sure there are no air leaks or blockages in the piping system Any obstructions in the return line will cause failure of the pump shaft seal Do not exceed the pipe lengths indicated in the tables To install the by pass plug 1 Remove the return plug 9 2 Install the by pass plug 4 using the 2 5 mm hexagonal key B Attach the two PIPE CONNECTORS 5 to the pump SUPPLY and pump ...

Page 13: ...until the fuel pump has been purged of air then tighten the bleeder valve and immediately shut down the burner 8 Reinstall the air tube cover and nozzle line D6177 9 The burner can now be started normally WARNING Omitting steps 2 and 3 will result in a collection of unburned oil in the com bustion chamber creating a hazardous situation upon burner startup B TWO LINE LIFT SYSTEM Turn off the main p...

Page 14: ...d a smoke reading of zero NOTE Variations in flue gas smoke CO 2 and temperature readings may be experienced when the burner cover is put in place Therefore the burner cover must be in place when making the final combustion instrument readings to ensure proper test results D5231 BURNER SET UP CHART ACTUAL FIRING RATE 5 GPH 1 45 1 80 2 10 2 40 2 75 2 95 kg h 4 7 5 8 6 8 7 8 8 9 9 5 NOZZLE SIZE GPH ...

Page 15: ...g to the appropriate installation codes eg CSA B139 or NFPA 31 NON RETROFIT APPLICATIONS If this burner is being installed in a packaged unit ie burner comes with a boiler or furnace follow the installation and set up instructions supplied with the heating unit as settings will differ from those shown in this manual F10 13 ...

Page 16: ... I1 I 12 11 10 18 20 21 22 32 26 47 33 OPTIONAL 29 m ...

Page 17: ...et and Knurled nut Coil Pump Pump Drive Key Motor Air Tube Cover Photo celt Semi Flange Universal Mounting Flange Mounting Gasket Fan Capacitor 12 5 IJF Acoustic Liner NO CODE 33 3007205 34 3007209 DESCRIPTION Manual Air Shutter Air Intake Housing 40 3949071 Short Combustion Head 5 273T1 41 3006978 Turbulator Disc 42 3006966 Electrode Support 43 3006965 Nozzle Adapter 44 3006979 Nozzle Oil Tube Sh...

Page 18: ... An external oil filter is REQUIRED even though there is an internal strainer in the pump The filter should be replaced at least once a year and the filter container should be thoroughly cleaned prior to installing a new filter cartridge DRAFT Follow the instructions furnished with the heating appliance The pressure in the combustion area should be kept as close to zero as possible The burner wilt...

Page 19: ...R An external oil filter is REQUIRED even though there is an internal strainer in the pump The filter should be replaced at least once a year and the filter container should be throughly cleaned prior to installing a new filter cartridge DRAFT Follow the instructions furnished with the heating appliance The pressure in the combustion area should be kept as close to zero as possible The burner will...

Page 20: ...905 542 1525 Toll Free 1 800 387 3898 Riello Corporation of America 35 Pond Park Road Hingham Massachusetts 02043 Telephone 781 749 8292 Facsimile 781 740 2069 Toll Free outside Massachusetts 1 800 992 7637 TECHNICAL HOT LINE USA and CANADA 1 800 4 RIELLO RIELLO NORTH AMERICA WEBSlTE www riello burners com ...

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