1
20115639
GB
Contents
1
Declaration.................................................................................................................................................................................. 3
2
Information and general warnings............................................................................................................................................ 4
2.1
Information about the instruction manual........................................................................................................................ 4
2.1.1 Introduction ..................................................................................................................................................................... 4
2.1.2 General dangers ............................................................................................................................................................. 4
2.1.3 Other symbols................................................................................................................................................................. 4
2.2
Guarantee and responsibility .......................................................................................................................................... 5
3
Safety and prevention................................................................................................................................................................ 6
3.1
Introduction ..................................................................................................................................................................... 6
3.2
Safety warnings .............................................................................................................................................................. 6
3.3
Basic safety rules............................................................................................................................................................ 6
3.4
Personnel training........................................................................................................................................................... 6
4
Technical description of the burner ......................................................................................................................................... 7
4.1
Technical data ................................................................................................................................................................ 7
4.2
Burner description........................................................................................................................................................... 7
4.3
Burner equipment ........................................................................................................................................................... 8
4.4
Burner dimensions.......................................................................................................................................................... 8
5
Installation .................................................................................................................................................................................. 9
5.1
Notes on safety for the installation.................................................................................................................................. 9
5.2
Handling.......................................................................................................................................................................... 9
5.3
Preliminary checks.......................................................................................................................................................... 9
5.4
Working position ........................................................................................................................................................... 10
5.5
Boiler fixing ................................................................................................................................................................... 10
5.6
Burner assembly........................................................................................................................................................... 11
6
Hydraulic systems.................................................................................................................................................................... 12
6.1
Fuel supply ................................................................................................................................................................... 12
6.1.1 Pump ............................................................................................................................................................................ 12
6.2
One pipe system........................................................................................................................................................... 13
6.2.1 Priming pump................................................................................................................................................................ 13
6.3
Two pipe system........................................................................................................................................................... 14
6.3.1 Priming pump................................................................................................................................................................ 14
7
Start-up, calibration and operation of the burner ................................................................................................................. 15
7.1
Notes on safety for the first start-up.............................................................................................................................. 15
7.2
Combustion adjustment ................................................................................................................................................ 15
7.3
Recommended nozzles ................................................................................................................................................ 15
7.4
Pump pressure ............................................................................................................................................................. 15
7.5
Air damper adjustment.................................................................................................................................................. 16
7.5.1 Main air damper............................................................................................................................................................ 16
7.5.2 Two-stage air damper................................................................................................................................................... 16
7.6
Electrodes setting ......................................................................................................................................................... 16
7.7
Electrical system........................................................................................................................................................... 17
7.7.1 Control box ................................................................................................................................................................... 17
7.8
Electrical diagram ......................................................................................................................................................... 18
7.9
Operating programme................................................................................................................................................... 19
7.10
Table of times ............................................................................................................................................................... 20
7.10.1 Operations status indication ......................................................................................................................................... 20
7.10.2 Fault diagnostics - lockouts .......................................................................................................................................... 20
7.10.3 Shut-down test.............................................................................................................................................................. 21
7.10.4 Intermittent operation.................................................................................................................................................... 21
7.10.5 Recycle and limit of repetitions ..................................................................................................................................... 21
7.10.6 Presence of an extraneous light or parasite flame ....................................................................................................... 21
7.10.7 Pre and post spark ignition ........................................................................................................................................... 21
7.10.8 Reset protection............................................................................................................................................................ 22
7.10.9 Reset push-button anomaly.......................................................................................................................................... 22
7.10.10Frequency main supply anomaly................................................................................................................................. 22
