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3159

3

TEST BOILER

The working field has been defined according to EN 676 standard.

COMMERCIAL BOILERS

The burner-boiler matching is assured if the boiler conforms to EN 303 and the combustion chamber dimen-
sions are similar to those shown in the diagram EN 676. For applications where the boiler does not conform to 
EN 303, or where the combustion chamber is much smaller than the dimensions given in EN 676, please con-
sult the manufacturers.

CORRELATION BETWEEN GAS PRESSURE AND BURNER OUTPUT

To obtain the maximum output, a gas head pressure of 5.8 mbar is measured (

M2

, see chapter 3.3, page 4) with 

the combustion chamber at 0 mbar using gas G20 with a net heat value of  10 kWh/Nm

3

 

(8,570 kcal/Nm

3

).

4

1

2

3

5

6

7

Gas pressure in 

the

co

mb

ust

ion hea

d

 – mbar

40,000

50,000

60,000

70,000

kcal/h

120

60

50

70

80

kW

Thermal power

D5257

110

80,000

90

100

90,000

40

100,000

3.

INSTALLATION

THE BURNER MUST BE INSTALLED IN CONFORMITY WITH LEGISLATION AND LOCAL STANDARDS.

3.1 BOILER FIXING  

S7392

1

3

2

A

B

D5108

HINGE
ASSEMBLY

   

Boiler door must have a max. thickness of 

90 mm

refractory lining included.
If thickness is greater 

(max. 150 mm)

, a combustion 

head extension must be fitted, which is supplied 
separately.

IMPORTANT

O

Separate the combustion-head assembly 
from the burner body by removing nut (1) and 
removing group 

(A)

.

O

Fix the head assembly group 

(B)

 to the boiler 

(2) insert the supplied insulating gasket (3).

Summary of Contents for 3755489

Page 1: ...GB 2903159 2 07 2022 Installation use and maintenance instructions Forced draught gas burner One stage operation CODE MODEL TYPE 3755489 RIELLO 40 GS10 554T85...

Page 2: ......

Page 3: ...rner with one stage working 1 Air damper 2 Screws for fixing the air damper 3 Cable clamps 4 Cable grommet 5 Screw for fixing the cover 6 Air pressure switch 7 Terminal strip 8 Control box 9 Reset but...

Page 4: ...3 1 9A Secondary 8 kV 30 mA Absorbed electrical power 0 13 kW 1 Reference conditions Temp 20 C Barometric pressure 1013 mbar Altitude 0 m above sea level 2 2 OVERALL DIMENSIONS O Combustion head exten...

Page 5: ...h the combustion chamber at 0 mbar using gas G20 with a net heat value of 10 kWh Nm3 8 570 kcal Nm3 4 1 2 3 5 6 7 Gas pressure in the combustion head mbar 40 000 50 000 60 000 70 000 kcal h 120 60 50...

Page 6: ...3 mm Ionization probe Probe Electrode 2 2 40 mm Diffuser 3 3 GAS FEEDING LINE 1 Gas supply pipe 2 Manual cock 3 Filter 4 Pressure governor 5 Pressure test point 6 Gas pressure switch 7 Safety valve 8...

Page 7: ...the red ionisation probe lead connector NOTES The burners have been type approved for intermittent operation This means they must stop at least once every 24 hours in order to allow the electrical co...

Page 8: ...e CO and CO2 con centration in the flue gases their temperatures and the average temperature of the water in the boiler To suit the required appliance output choose the proper setting of the combustio...

Page 9: ...uently formation of CO CO Not exceeding 100 mg kWh 93 ppm IONIZATION CURRENT The minimum current necessary for the control box operation is 3 A The burner normally supplies a higher current value so t...

Page 10: ...dication is according to the following table COLOUR CODE TABLE Sequences Colour code Pre purging Firing phase Operation flame ok Operating with weak flame signal Electrical supply lower than 170V Lock...

Page 11: ...t condition The actual electrical supply of the solenoid gas valves can be verified by inserting a tester Some valves are equipped with light signals or close open position indicator that turn on at t...

Page 12: ...onds once the red LED burner lockout remains steadily lit A yellow light pulses to tell you the operation is done Release the button once the light pulses The number of times it pulses tells you the c...

Page 13: ...valves unconnected or with interrupted coil Check connections or replace coil 3 blinks The burner does not switch on and the lockout appears Air pressure switch in operating position Adjust or replac...

Page 14: ...urbance Filter or eliminate Use the radio disturbance pro tection kit No blink The burner does not start No electrical power supply Close all switches Check con nections A limiter or safety control de...

Page 15: ...le SIGNAL FLAME DETECTION TIME This is updated in every burner start up Once read the burner repeats the start up cycle by briefly pressing the control box button WARNING If the result is 2s ignition...

Page 16: ...ctrical connections are correct Check that the positioning of the air pressure test point is correct Check that the gas train is suited to the burner capacity the type of gas used and the network gas...

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Page 20: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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