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20197230

GB

Technical description of the burner

4.8

Electrical control box

The control box is a control and supervision system for forced
draught burners, for intermittent operation (at least one controlled
shutdown every 24 hours).

Important notes

All interventions (assembly and installation operations,
assistance, etc.) must be carried out by qualified personnel.

Before modifying the wiring in the control box connection
area, fully disconnect the system from the power supply
(omnipolar separation).

Protection against electrocution from the control box and all
connected electric components is obtained with the correct
assembly.

Before any intervention (assembly and installation opera-
tions, assistance, etc.), ensure the wiring is in order and that
the parameters are correctly set, then make the safety
checks.

Falls and collisions can negatively affect the safety func-
tions. In this case, the control box must not be operated,
even if it displays no evident damage.

For safety and reliability, comply with the following instruc-

tions:

-

avoid conditions that can favour the development of conden-
sate and humidity. Otherwise, before switching on again,
make sure the control box is perfectly dry.

-

Static charges must be avoided since they can damage the
control box’s electronic components when touched. 

Installation notes

Check the electrical wiring inside the boiler complies with the
national and local safety regulations.

Install switches, fuses, earth connection etc. in compliance
with local regulations.

Do not confuse the powered conductors with the neutral
ones.

Ensure that spliced wires cannot get into contact with neigh-
bouring terminals. Use adequate ferrules.

Arrange the H.V. ignition cables separately, as far as possi-
ble from the control box and the other cables.

When wiring the unit, make sure the 230V AC mains voltage
cables are run strictly separate from extra low-voltage cables,
to avoid the risk of electrocution.

NOTE:
The burners have been approved for intermittent operation.
This means that they must stop once every twenty four
hours to permit the electrical control box to check its effi-
ciency at start-up. The boiler thermostat of heat request nor-
mally ensures the stopping of the burner. If this is not the
case, it is necessary to apply a timer switch in series to the
thermostat of heat request that turns off the burner at least
once every 24 hours.

Technical data

Tab. E

WARNING

To avoid accidents, material or environmental
damage, observe the following instructions!
The control box is a safety device! Avoid opening
or modifying it, or forcing its operation. The Man-
ufacturer cannot assume any responsibility for
damage resulting from unauthorised work!

Mains voltage

230 VAC -15 %/+10 %

Mains frequency

50/60 Hz ±5 %

Built-in fuse

5A 250 V

Energy consumption during
the operation

75 VA

Energy consumption

1.5 VA

Protection level

IP40

Fig. 4

20182238

Summary of Contents for 3749251

Page 1: ...20197230 1 02 2022 Installation use and maintenance instructions Kerosene and Gas oil burner One stage operation CODE MODEL TYPE 3749251 RIELLO 40 G5 BF 492T51 GB...

Page 2: ...Original instructions...

Page 3: ...ons to avoid burnout or bad combustion of the burner 10 5 3 Handling 10 5 4 Preliminary checks 11 5 5 Operating position 11 5 6 Securing the burner to the boiler 12 6 Hydraulic systems 13 6 1 Fuel sup...

Page 4: ...iance with the following Technical Standards EN 12100 EN 267 According to the European Directives MD 2006 42 EC Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Co...

Page 5: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 6: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 7: ...e Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific purp...

Page 8: ...lating gasket No 1 Screw and nuts for flange No 1 Nuts for flange No 2 4 Technical description of the burner Designation Combustion head Voltage Code RIELLO 40 G5 BF TC 1 230 50 3749251 Model RIELLO 4...

Page 9: ...iven in Fig 1 Tab D 4 6 Firing rate as EN 267 C F G 130 I 4 5 E A 11 D 180 72 72 150 4 5 H B Fig 1 Flange Burner D5305 Model A B C D E F G H I RIELLO 40 G5 BF 271 249 288 191 90 93 226 75 26 0 8 0 0 4...

Page 10: ...ne 2 Gauge connection 3 Pump pressure regulator 4 Vacuum gauge connection 5 Air damper 6 Regulating air damper rod 7 Lock out lamp and reset button 8 Flange with insulating gasket 9 Wiring loom fittin...

Page 11: ...ical wiring inside the boiler complies with the national and local safety regulations Install switches fuses earth connection etc in compliance with local regulations Do not confuse the powered conduc...

Page 12: ...created in the combustion chamber If the smoke pipe is closed the burner must be drawn back till the extraction of blast tube from the furnace Before oper ating in this way take the voltage off 5 3 Ha...

Page 13: ...the supplier The packaging elements wooden cage or card board box nails clips plastic bags etc must not be abandoned as they are potential sources of danger and pollution they should be collected and...

Page 14: ...and if necessary the nuts interposing the insulating gasket see Fig 7 It is necessary that the insulating gasket A Fig 8 is placed be tween the boiler door and the burner flange Provide an adequate li...

Page 15: ...seal with subsequent fuel leaks inside the burner 6 Hydraulic systems Explosion danger due to fuel leaks in the pres ence of a flammable source Precautions avoid knocking attrition sparks and heat Mak...

Page 16: ...ab F Tab G H difference of level L maximum length of the suction line I D internal diameter of the oil pipes Tab F and Tab G the approximate maximum lengths for the supply pipes according to the diffe...

Page 17: ...the operation Tab H H difference of level L maximum length of the suction line I D internal diameter of the oil pipes NOTE Tab H shows the maximum approximate lengths for the supply line depending on...

Page 18: ...24 hours with the use of a time switch positioned in series with the thermostatic line Refer to the wiring diagrams The electrical safety of the device is obtained only when it is correctly connected...

Page 19: ...m shown carefully and carry out a good earth connection The electrical wiring carried out by the installer must be in compliance with the rules in force in the country The section of the conductors mu...

Page 20: ...20197230 18 GB Electrical system 7 2 Operating programme Fig 15 12s 12s 5s D5229 Normal operation Lock out due to failure to light Thermostat Motor Ignition transformer Valve Flame Lock out lamp...

Page 21: ...factory set at these values Tab J Tab J 8 Start up calibration and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indicated in this man...

Page 22: ...bustion chamber turn to the left sign to decrease it Fig 18 WARNING It is advisable to replace nozzles every year dur ing regular maintenance operations CAUTION The use of nozzles other than those sp...

Page 23: ...and operation of the burner 8 6 Electrodes setting Before assembling or removing the nozzle loosen the screw A and move the electrodes ahead Fig 19 WARNING These dimensions Fig 19 must be respected 2...

Page 24: ...free of all impurities and positioned correctly Clean the combustion head in the fuel outlet area Check that the positioning of the combustion head is correct and that it is properly fixed to the boi...

Page 25: ...ANGER Disconnect the electrical supply from the burner by means of the main system switch DANGER Close the fuel shut off valve Wait for the components in contact with heat sources to cool down complet...

Page 26: ...during the pre purging The flame sensor sees extraneous light Eliminate the light Burner runs normally in the prepurge and ignition cycle and locks out after 5 seconds ca The flame sensor is dirty Cle...

Page 27: ...our counter kit 11 Appendix Accessories Burner Standard length mm Extended head length mm Code RIELLO 40 G5 BF 107 121 3000686 RIELLO 40 G5 BF 107 121 INOX 3000687 Burner Spacer thickness mm Code RIEL...

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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