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21  

2902812

GB

Maintenance

9.1

Notes on safety for the maintenance

The periodic maintenance is essential for the good operation,
safety, yield and duration of the burner.
It allows you to reduce consumption and polluting emissions and
to keep the product in a reliable state over time.

Before carrying out any maintenance, cleaning or checking oper-
ations:

9.2

Maintenance programme

9.2.1

Maintenance frequency

The combustion system should be checked at least once a year
by a representative of the manufacturer or another specialised
technician.

9.2.2

Maintenance  position

Access to the combustion head, diffuser disc / electrodes
unit and nozzle

 (Fig. 22)

Remove the burner out of the boiler, after loosing the fixing
nut to the flange.

Hook the burner to the flange 1), by removing the combus-
tion head 2) after loosing the fixing screws 3).

Remove the diffuser disc-holder assembly 9) from the noz-
zle-holder 8) after loosing its fixing screw.

Screw the nozzle 10).

9.2.3

Checking and cleaning

Combustion head

Open the burner and make sure that all components of the com-
bustion head are in good condition, not deformed by the high
temperatures, free of impurities from the surroundings and cor-
rectly positioned.
Clean the combustion head in the fuel exit area, on the diffuser
disc.

Burner

Check for excess wear or loose screws and clean the outside of
the burner.

Fan

Check to make sure that no dust has accumulated inside the fan
or on its blades, as this condition will cause a reduction in the air
flow rate and provoke polluting combustion.

Photoresistance

Clean the photoresistance.

Electrodes

Check the correct position of electrodes.

Nozzles

It is advisable to replace nozzles every year during regular main-
tenance operations.
Do not clean the nozzle openings; do not even open them.

Filters

Check the filtering baskets on line and at nozzle present in the
system. Clean or replace if necessary. 
If rust or other impurities are observed inside the pump, use a
separate pump to lift any water and other impurities that may
have deposited on the bottom of the tank.

Pump

Delivery pressure must correspond with the table on Tab. E at
page 18. Plea
se check that the supply line and filters  are clear.
The use of a pump vacuum gauge will assist in this. This measure
permits the cause of the anomaly to be traced to either the suc-
tion line or the pump.
If the problem lies in the suction line, check to make sure that the
filter is clean and that air is not entering the piping.

9

Maintenance

DANGER

The maintenance interventions and the calibration
of the burner must only be carried out by qualified,
authorised personnel, in accordance with the con-
tents of this manual and in compliance with the
standards and regulations of current laws.

DANGER

disconnect the electricity supply from the burner
by means of the main switch of the system;

DANGER

isolate the fuel supply.

Fig. 22

4

1

D8057

D8056

2

3

5

6

Summary of Contents for 3746418

Page 1: ...Kerosene and gas oil burners One stage operation CODE MODEL TYPE 3746418 G10 FIREBIRD 200K 464 T1 3746419 G10 FIREBIRD 250K 464 T1 3746420 G10 FIREBIRD 310K 464 T1 3746421 G10 FIREBIRD 200D 464 T1 37...

Page 2: ...Original instructions...

Page 3: ...5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 11 5 5 Working pos...

Page 4: ...Contents 9 Maintenance 21 9 1 Notes on safety for the maintenance 21 9 2 Maintenance programme 21 9 2 1 Maintenance frequency 21 9 2 2 Maintenance position 21 9 2 3 Checking and cleaning 21 10 Faults...

Page 5: ...ucts are in compliance with the following Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108...

Page 6: ...ivered to the user by the system manufacturer with the recommendation to keep it in the room where the heat generator is to be installed The instruction manual shows the serial number of the burner th...

Page 7: ...safety value and nozzle The Riello war ranty is dependent upon the use of Riello genuine compo nents including the oil lines being used 3 Riello warranty does not cover defects arising from incor rect...

Page 8: ...iance applica tion and commissioned checking that all combustion param eters are as recommended in the appliance technical manual Riello recommends that the in line and burner oil pump fil ters are in...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...enance assembly No 1 4 Technical description of the burner Type 464 T1 Thermal power output 53 9 119 7 kW 4 5 10 kg h Fuel Kerosene viscosity 1 6 6 mm2 s at 20 C Hi 11 97 kWh kg Gas oil viscosity 4 6...

Page 11: ...work point may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work point wh...

Page 12: ...for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handli...

Page 13: ...0 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use check with Riello if in doubt...

Page 14: ...ed between the boiler door and the burner flange If necessary the insulating gasket can be modified as shown in Fig 7 Fix the flange 1 to the boiler door 4 using screws 2 and if necessary the nuts 3 i...

Page 15: ...d fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 13 WARNING The suction plug 1 is...

Page 16: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B and Tab C show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 17: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab D shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 18: ...least once every 24 hours to enable the control box to perform checks of its own start up efficiency Normally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not...

Page 19: ...3 4 5 6 7 8 9 N L Yellow Green Blue Blue Brown Black Hour counter h Black of control box thermostat thermostat Burner earth CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER WARNING Do not...

Page 20: ...ration and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indicated in this manual and in compliance with the standards and regula tions...

Page 21: ...CO2 improves and the adhesion of the flame to the diffuser tends to reduce This setting is not advisable for ignitions at low temperatures In any case do not bring the combustion head setting more th...

Page 22: ...ide the metal cover 8 7 Electrode setting Before removing or assembling the nozzle loosen the screw A Fig 20 and move the electrodes ahead 8 8 Burner start up cycle WARNING It is important to take acc...

Page 23: ...burner Fan Check to make sure that no dust has accumulated inside the fan or on its blades as this condition will cause a reduction in the air flow rate and provoke polluting combustion Photoresistan...

Page 24: ...ions in order to maintain all the original combustion characteristics in tact especially the flue gas temperature and combustion cham ber pressure Combustion In case the combustion values found at the...

Page 25: ...t safety thermostat limit is not lock out The photoresistance sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plugs Bu...

Page 26: ......

Page 27: ......

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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