Riello Burners RIELLO 40 F3 Installation & Operating Manual Download Page 15

 

C6501000  F3-F5 I-O manual Rev4_3 

 

 

 

14 

B) TWO LINE (LIFT SYSTEM) 

Turn off the main power source to the burner and remove the air tube cover. Shines a light source on the 

photocell (now visible where the air tube cover was removed), return power to the burner and activate the 
burner. With the light source in place, the burner will operate in prepurge only. When the pump is sufficiently 
purged, the hydraulic air shutter will open. Once the burner is purged, turn off the power source and replace the 
air tube cover. Return power to the burner. The burner is now ready to operate. 
 

ATTENTION:

 It is important that the fuel line be completely sealed and free from air leaks or 

any internal blockages. 

 

WARNING!

 WHEN THE BYPASS PLUG IS INSTALLED, A TWO-PIPE SYSTEM MUST 

BE USED OR FAILURE OF THE PUMP SHAFT WILL OCCUR. 
 
 
 
 

SETTING THE AIR ADJUSTMENT PLATE 

 
 
The electronic air shutter assembly (1) is operated on a 120v 60Hz. 
motor, and the burner motor will not operate until the air shutter is in its 
fully open position.  
 
Set the air plate (4) setting according to OEM setup information or by 
following the Retrofit settings listed in this manual. To adjust the air 
plate (4) to the desired set point indicator (2), loosen the center air 
shutter assembly screw (5) and loosen the side air plate screw (3), move 
air plate (4) by using the air plate adjust arm.  After adjustments are 
made please retighten screws (3) & (5). 
 
The final position of the air adjustment plate will vary on each 
installation. Using proper combustion test instruments to establish the 
proper setting of the air gate setting to achieve safe and efficient results 
according the appliance information or if not available. 

 
NOTE:

 Variations in flue gas, smoke, CO

2

 and temperature readings may be experienced when burner cover is 

put in place. Therefore, the burner cover 

must

 be in place when making final combustion instrument readings, 

to ensure proper test results are obtained. 
 
 
 
 
 
 
 
 
 
 
 
 
 

4

3

1

2

0

1

2

3

4

5

120v 60Hz.

5

Summary of Contents for RIELLO 40 F3

Page 1: ......

Page 2: ...ALLATION OPERATING MANUAL RESIDENTIAL OIL BURNERS NOTE The settings in this manual are for retrofit applications If this burner is being installed on a packaged unit burner comes with the boiler or fu...

Page 3: ...em 13 Two Line Lift System 14 SETTING THE AIR ADJUSTMENT PLATE 14 BURNER ADJUSTMENT TABLES 15 AMULET INSTALLATION INSTRUCTIONS 16 SEQUENCE OF OPERATION 17 18 EXPLODED PARTS VIEW 19 PARTS LIST 20 START...

Page 4: ...L FIRING RATE 0 50 to 0 95 US GPH EFFECTIVE OUTPUT 70 000 to 133 000 BTU h VOLTAGE Single Phase 120V 60Hz 10 15 ABSORBED ELECTRICAL POWER 155 Watts MOTOR rated 3250 rpm Run Current 2 2 AMP CAPACITOR 1...

Page 5: ...UEL OIL FIRING RATE 0 75 to 1 65 US GPH EFFECTIVE OUTPUT 105 000 to 231 000 BTU h VOLTAGE Single Phase 120V 60Hz 10 15 ABSORBED ELECTRICAL POWER 175 Watts MOTOR rated 3250 rpm 2 2 AMP CAPACITOR 12 5 M...

Page 6: ...ER SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number example 99 A 8511111 00025 is identified as follows 99 last two digits of the year of manufacture A BI week of manufacture 8511111...

Page 7: ...BOLTS 3 from FRONT PLATE 4 of the BURNER CHASSIS Align the two holes on the AIR TUBE HOLDING PATE 5 with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS 3 removed Replace the BOLTS and...

Page 8: ...e heating unit by insetting the AIR TUBE through the BURNER ACCESS HOLE 8 and into the appliance making sure the BOLTS 1 line up with the two HOLES 5 in the ADJUSTABLE COLLAR 9 Secure the burner in pl...

Page 9: ...D WITH A REFRACTORY MATERIAL IT IS IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA AS EXCESSIVE HEAT AT BURNER SHUT DOWN MAY DAMAGE THE END CONE INTERNAL FACTORY WIRING M 1 2 3 4 5 6 7...

Page 10: ...E N D E D F I E L D W I R I N G F O R TYPICAL APPLICATIONS 120VAC 60HZ L N A U X N L AIR SHUTTER M O T O R 1 2 0 V O P E R A T E D S Y S T E M S 24V OPERATED SYSTEMS 3 6 2 4 1 5 120VAC 60HZ L N A U X...

Page 11: ...OZZLE into the NOZZLE ADAPTER and tighten securely Do not over tighten D Replace adapter with nozzle installed into drawer assembly and secure with screw 1 INSTALLATION REMOVAL OF DRAWER ASSEMBLY Remo...

Page 12: ...ge to the pump shaft seal NOTE Pump pressure must be set at time of burner start up A pressure gauge is attached to the PRESSURE PORT 7 for pressure readings Two PIPE CONNECTORS 4 are supplied with th...

Page 13: ...30 40 260 80 6 5 2 0 195 60 325 100 B Connect the pipe connector to the SUPPLY PORT 5 of the pump Attach the NPT adapter to the pipe connector Attach the required piping to this pipe adapter Be sure t...

Page 14: ...etween the fuel tank and the burner pump PUMP PURGE NOTE To protect the pump gears it is advisable to lubricate the pump prior to purging a lift system Apply oil through the VACUUM PORT C A SINGLE LIN...

Page 15: ...ly 1 is operated on a 120v 60Hz motor and the burner motor will not operate until the air shutter is in its fully open position Set the air plate 4 setting according to OEM setup information or by fol...

Page 16: ...3 5 1 50 1 25 x 60 80 145 10 3 0 4 25 1 65 1 35 X 60 80 145 10 4 0 6 0 NOTE The above set up charts are a starting point only The burner and appliance must be properly set up using proper combustion t...

Page 17: ...will not fit easily onto the tube remove a small amount of the inner diameter with a sharp knife to provide the necessary clearance The diagram below shows the proper position of the amulet after inst...

Page 18: ...OPEN SWITCHES POWER TO BURNER MOTOR AIR SHUTTER BURNER MOTOR STOPS ELECTRIC AIR SHUTTER CLOSES open AC closed T X RIELLO 40 SERIES OIL BURNER EQUIPPED WITH ELECTRONIC AIR SHUTTER NORMAL OPERATIONAL S...

Page 19: ...FOR CALL FOR HEAT MOTOR PREPURGE IGNITION OIL VALVE FLAME POWER LOCK OUT THERMOSTAT OR LIMIT CONTROL ELECTRIC AIR SHUTTER MODES 40 SERIES OIL BURNER MODES CONSTANT UNITERUPTED 120V POWER SUPPLY TO ELE...

Page 20: ...C6501000 F3 F5 I O manual Rev4_3 19...

Page 21: ...on Head 6 271T1 40 3948976 VSBT Combustion Head 3 40 3948973 Short Combustion Head 6 271T1 3006968 Turbulator Disc 3006968 Turbulator Disc 41 3006977 Turbulator Disc 41 3006977 Turbulator Disc 42 3006...

Page 22: ...fo GAS Nozzle Info Gas Supply Pressure Pump Pressure Pump pressure Air Setting Turbulator setting Air Setting Head Setting Draft Over fire Draft breech Draft Over fire Draft breech CO2 CO O2 CO2 CO O2...

Page 23: ...strainer in the pump The filter should be replaced at least once a year and the filter container should be thoroughly cleaned prior to installing a new filter cartridge DRAFT Follow the instructions f...

Page 24: ...C6501000 F3 F5 I O manual Rev4_3 23...

Page 25: ...02043 Phone 781 749 8292 Toll Free 800 992 7637 Fax 781 740 2069 www riellousa com 2165 Meadowpine Blvd Mississauga ON L5N 6H6 Phone 905 542 0303 Toll Free 800 387 3898 Fax 905 542 1525 www riellocan...

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