background image

2814

6

GB

3.5

ELECTRICAL WIRING

ATTENTION
Do not exchange the neutral with the phase and connect exactly
the above wiring.

NOTE:
– Wires of min. 1 mm

2

 section.

 

(Unless requested otherwise by local standards and legislation).

– Carry out a safe earth connection.
– The electrical wiring carried out by the installer must be in compli-

ance with the rules in force in the country.

*

The capacitor  has to be connected to the L1 and N clamps of
the 7 pin plug, supplied with the burner, or the 7 pin plug of
the boiler.

TESTING
Check the shut-down of the burner by opening the thermostats, the
lock-out and the connector (CN1) inserted in the red cable of the
probe placed outside of the control box.

 CARRIED-OUT

 BY THE INSTALLER

CONTR

OL BO

X

569

Black
White
Blue

D4367

*

230V ~ 50Hz

KEY TO LAY-OUT

B5

– 2

nd

 stage working signal

C

– Capacitor

CN1 – Connector ionization probe
E

– Electrode

h1

– 1

st

 stage hour counter

h2

– 2

nd 

stage hour counter

M

– Motor

PA

– Air pressure switch

PG

– Min. gas pressure switch

SM

– Air damper actuator

SO

– Ionization probe

S3

– Remote lock-out signal 

(230V - 0,5 A max.)

T6A

– Fuse

TB

– Burner earth

TL

– Limit thermostat

TR

– 2

nd

 stage thermostat

TS

– Safety thermostat

V10

– Safety valve

V11

– 1

st

 stage valve

V12

– 2

nd

 stage valve

X4

– 4 pin plug

XP4

– 4 pole socket

X6

– 6 pin plug

XP6

– 6 pole socket

Main switch

3.5.1 STANDARD ELECTRICAL WIRING 

Summary of Contents for Gulliver RS5D

Page 1: ...Istruzioni per installazione uso e manutenzione 2902814 7 Bruciatore di gas ad aria soffiata Gas Gebl sebrenner Forced draught gas burner CODICE CODE MODELLO MODELL MODEL TIPO TYP TYPE 3762050 RS5D 9...

Page 2: ......

Page 3: ...controllo tenuta valvole 7 4 FUNZIONAMENTO 8 4 1 Regolazione della combustione 8 4 2 Regolazione testa di combustione 8 4 3 Regolazione servomotore serranda aria 9 4 4 Controllo della combustione 9 4...

Page 4: ...sorbiti 2750 g min 289 rad s Condensatore 8 F Trasformatore d accensione Primario 230V 0 2A Secondario 8 kV 12 mA Potenza elettrica assorbita 0 45 kW 1 Condizioni di riferimento Temperatura 20 C Press...

Page 5: ...ombustione nettamente pi piccole di quelle indicate nella norma EN 676 con sultare i costruttori CORRELAZIONE TRA PRESSIONE DEL GAS E POTENZIALIT Per avere la massima potenzialit occorrono 10 7 mbar m...

Page 6: ...to con la quota A variabile vedi fig 4 Assicurarsi comunque che la testa di combustione attraversi tutto lo spessore della portina della caldaia 3 2 ALIMENTAZIONE ELETTRICA RAMPA L ingresso dei cavi d...

Page 7: ...B01 3970582 Rp 1 1 2 Flangia 3 Gas naturale 300 kW M2 Fig 6 D5208 1 2 3 M1 5 6 7 4 8 1 Condotto arrivo gas 2 Saracinesca manuale a carico dell installatore 3 Manometro pressione gas a carico dell ins...

Page 8: ...i ATTENZIONE Non scambiare il neutro con la fase e rispettare esattamente lo schema indicato NOTE Sezione dei conduttori min 1 mm2 Salvo diverse indicazioni di norme e leggi locali Eseguire un buon co...

Page 9: ...di sicurezza V11 Valvola 1 stadio V12 Valvola 2 stadio X4 Spina 4 poli X6 Spina 6 poli X7 Spina 7 poli D4371 Collegare il termostato 2 stadio ai morsetti T6 e T8 togliendo il ponte A CURA DELL INSTALL...

Page 10: ...esta dalla caldaia va definita la regolazione della testa di combustione e la regolazione della serranda aria Il bruciatore lascia la fabbrica tarato per la mini ma potenza 4 2 REGOLAZIONE TESTA DI CO...

Page 11: ...ento tarato in fabbrica 25 CAMMA II e III La camma II regola la posizione della serranda di 2 stadio valore di riferimento tarato in fabbrica 60 non superare i 65 La camma III comanda l apertura della...

Page 12: ...la pressione dell aria scenda al di sotto dell 80 del valore di regolazione e che il CO nei fumi superi l 1 10 000 ppm Per accertarsi di ci inserire un analizzatore della combustione nel camino chiude...

Page 13: ...blocco Manca gas Verificare l apertura della saracinesca Verificare che le valvole abbiano com mutato in posizione aperto e che non vi siano corticircuiti Il pressostato gas non chiude il contatto Pro...

Page 14: ...ne dell elet trodo secondo quanto indicato in que sto manuale Presenza di aria nella tubazione Provvedere ad uno sfiatamento comple to della linea di alimentazione del gas Il bruciatore va in blocco i...

Page 15: ...trisches Verdrahtungsschema mit Dicht heitskontrolle der Ventile 7 4 BETRIEB 8 4 1 Einstellung der Brennerleistung 8 4 2 Brennerkopfeinstellung 8 4 3 Einstellung des Luftklappen Stellantriebs 9 4 4 Ve...

Page 16: ...hasig 230V 10 50Hz Motor Stromaufnahme 2A 2750 U min 289 rad s Kondensator 8 F Z ndtransformator Prim r 230V 0 2A Sekund r 8 kV 12 mA Leistungsaufnahme 0 45 kW 1 Bedingungen Temperatur 20 C Luftdruck...

Page 17: ...abgestimmt werden Die Kesseldaten beim Hersteller abfragen VOM GASDRUCK AM BRENNERKOPF ABH NGIGE BRENNERLEISTUNG Bei einem an dem Verbindungsrohr M2 siehe Kap 3 3 Seite 5 gemessenen Druck von 10 7 mb...

Page 18: ...renner kann mit dem ver nderlichen Ma A befestigt werden siehe Abb 4 Der Verbrennungskopf soll die ganze St rke der Kesselt r durchgehen 3 2 STROMVERSORGUNG DER GASARMATUR Die Stromkabel f r die Gasar...

Page 19: ...d Fl ssiggas 160 345 kW MB ZRDLE 412 B01 3970543 Rp 1 1 4 Flansch 3 Erdgas 300 kW MB ZRDLE 415 B01 3970582 Rp 1 1 2 Flansch 3 Erdgas 300 kW M2 Fig 6 D5208 1 2 3 M1 5 6 7 4 8 1 Gaszuleitung 2 Handabspe...

Page 20: ...g des Verbinders CN1 der im roten Kabel des Ionisationsstromkreises au erhalb des Ger tes eingesetzt ist wird das St rrelais berpr ft D4367 LEGEND B5 2 Stufe Betrieb Fernmeldung C Kondensator CN1 Kabe...

Page 21: ...e Ventil V12 2 Stufe Ventil X4 4 poliger Stecker X6 6 poliger Stecker X7 7 poliger Stecker VOM INSTALLATEUR AUSZUF HREN 2 Stufe Thermostat zwischen T6 und T8 Klemmen anschliessen dabei die Br cke entf...

Page 22: ...ratur Entsprechend der gew nschten Kesselleistung werden die Einstellung des Brennkopfes und der Luftklappe bestimmt Der Brenner wird f r die minimale Leistung im Werk eingestellt 4 2 BRENNERKOPFEINST...

Page 23: ...tion der Luftklappe in der 1 Stufe ein werkseitig geeichter Bezugswert 25 NOCKEN II und III Der Nocken II stellt die Position der Luftklappe in der 2 Stufe ein werkseitig geeichter Bezugswert 60 65 ni...

Page 24: ...t zu Beginn der Skala im Werk eingestellt Achtung Als Regel gilt da der Luftdruckw chter verhindern mu da der Luftdruck unter 80 des eingestellten Wertes sinkt und da das CO im Abgas 1 10 000 ppm bers...

Page 25: ...en ob der Sicherheitstempe raturbegrenzer von Hand entriegelt werden muss Kein Gas Gashahn pr fen berpr fen ob der Lage der Ventile ist ge ffnet kein Kurzschlu vorliegt Der Gasdruckw chter schlie t ni...

Page 26: ...n dieser Anlei tung einstellen die richtige Elektrode lage einstellen Luft in der Rohrleitung Gasleitung entl ften St rabschaltung des Brenners w hrend der Vorl ftung Der Luftdruckw chter schaltet nic...

Page 27: ...gas leak control device 7 4 WORKING 8 4 1 Combustion adjustment 8 4 2 Combustion head setting 8 4 3 Setting of the air damper actuator 9 4 4 Combustion check 9 4 5 Burner start up cycle 10 4 6 Air pr...

Page 28: ...Motor Run current 2A 2750 rpm 289 rad s Capacitor 8 F Ignition transformer Primary 230V 0 2A Secondary 8 kV 12 mA Absorbed electrical power 0 45 kW 1 Reference conditions Temp 20 C Barometric pressur...

Page 29: ...se consult the manufacturers CORRELATION BETWEEN GAS PRESSURE AND BURNER OUTPUT To obtain the maximum output a gas head pressure of 10 7 mbar is measured M2 see chapter 3 3 page 5 with the combustion...

Page 30: ...with the variable dimension A see fig 4 Anyway make sure that the combustion head crosses completely the boiler door thickness 3 2 GAS TRAIN ELECTRICITY SUPPLY The gas train s power cables can be fed...

Page 31: ...ural gas 300 kW MB ZRDLE 415 B01 3970582 Rp 1 1 2 Flange 3 Natural gas 300 kW M2 Fig 6 D5208 1 2 3 M1 5 6 7 4 8 1 Gas supply pipe 2 Manual cock charged to the installer 3 Gas pressure gauge charged to...

Page 32: ...he thermostats the lock out and the connector CN1 inserted in the red cable of the probe placed outside of the control box CARRIED OUT BY THE INSTALLER CONTROL BOX 569 Black White Blue D4367 230V 50Hz...

Page 33: ...alve V11 1st stage valve V12 2nd stage valve X4 4 pin plug X6 6 pin plug X7 7 pin plug Connect 2nd stage thermostat between clamps T6 and T8 removing the bridge CONTROL BOX see fig 8 To remove the con...

Page 34: ...appliance output choose the proper setting of the combustion head and the air damper opening The burner leaves the factory set for the mini mum output 4 2 COMBUSTION HEAD SETTING It depends on the ou...

Page 35: ...e position of the 1st stage air damper factory setting ref erence value 25 CAM II and III Cam II regulates the position of the 2nd stage air damper factory setting reference value 60 do not exceed 65...

Page 36: ...a rule the air pressure switch must prevent the air pressure from lowering below 80 of the adjustment value as well as preventing the CO in the fumes from exceeding 1 10 000 ppm To check this insert...

Page 37: ...opening Check that the valves charge over to the opening position and there are not short circuits The gas pressure switch does not close its contact Adjust them The connections in the control box ar...

Page 38: ...tions of this manual The pipe has not been purged from the air Carry out a complete breathing of the line of gas supply The burner locks out during the prepurge phase The air pressure switch does not...

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