RIEJU Bye Bike One 2015 Owner'S Manual Download Page 1

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Summary of Contents for Bye Bike One 2015

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Page 2: ...ER S MANUAL WARRANTY CARD OWNER S MANUAL WARRANTY CAR 2015 ALL RIGHTS RESERVED The vehicle pictured in this owner s manual may not match your vehicle Manufacturer reserves the right to make changes at any time without notice incurring any obligation No part of this publication may be reproduced without written permission 3 ...

Page 3: ...NAME АЛАЛ ДА МУ Е TEBRIKLER 4 Welcome to the RIEJU family As the owner of a BYE BIKE vehicle you are enjoying a high quality product carefully designed and manufactured in Spain Please read this manual before operating your vehicle and follow all recommendations Information contained will help you to safely enjoy your vehicle and keep it in perfect con dition for many years In case of doubt please...

Page 4: ...rranty card and service record 1 Safety 2 Parts location 3 Instrument and control functions 4 Pre operation checks 5 Operation 6 Maintenance 7 Clean and care 8 Specifications 9 Index 08 18 22 26 34 36 40 56 60 62 5 Contents ...

Page 5: ...6 The engine identification number EIN is stamped on the top left of the crankcase Safety hurt you or others Is not possible to warn you about all hazards associated with op erating or maintaining a vehicle you must use your own judgement This is the safety alert symbol It is used to alert you to potential personal injury hazards WARNING Indicates a hazardous situation which if not avoided could r...

Page 6: ... details in the spaces provided below for assistance when ordering spare parts or repairing your vehicle Vehicle identifica tion number Model Colour Year Engine identifica tion number Your RIEJU dealer information RIEJU dealer Address Phone E mail Web 7 ...

Page 7: ...0 WARRANTY CARD AND SERVICE RECORD Warranty card and service record 8 ...

Page 8: ...identification number The vehicle has been assembled and all components are working properly This document properly completed must be sent to RIEJU WARRANTY DEPT It is the seller s responsibility to activate and send the warranty card to RIEJU in a week Ignoring this requirement may result in the loss of warranty COPY FOR THE MANUFACTURER ...

Page 9: ...CUSTOMER Name Address Postcode City State Country Phone E mail Dealer stamp signature Customer signature 10 Delivery date Warranty period 24 months ...

Page 10: ...ICLE DEALER Model Name Vehicle identification number Address Postcode City State Country Phone E mail Web Engine identification number The vehicle has been assembled and all components are working properly COPY FOR THE CUSTOMER ...

Page 11: ...12 CUSTOMER Name Address Postcode City State Country Phone E mail Dealer stamp signature Customer signature Delivery date Warranty period 24 months ...

Page 12: ...apparent during the first six months after the sale of the vehicle it is assumed that the fault existed when the vehicle was delivered from the sixth month the consumer must prove that the nonconformity existed when the vehi cle was delivered During the first six months after the delivery of the repaired vehicle the seller is liable against for the nonconformity which led the repair Any defects de...

Page 13: ... of the vehicle for example small or hidden imperfections noise or vibrations 7 Nonconformities due to age of the vehicle for example discolouring of painting Notes 1 If the repair of the nonconformity or replacement of the affected part is out of pro portion TG can decide in its sole discretion whether to repair or to replace defective parts 2 The ownership of the replaced parts shall pass to RIE...

Page 14: ...2nd INSPECTION BORNE BY THE CUSTOMER KM KM DATE DATE DEALER STAMP AND SIGNATURE DEALER STAMP AND SIGNATURE 1 2 Adjust the drive chain tension Check all the bolts are tight Inspect the general operation of the vehicle PARTS TO BE SERVICED ELEMENTS TO REVIEW BY THE DEALER BEFORE THE VEHICLE DELIVERY PARTS TO BE SERVICED Change transmission oil Fuel line inspection Inspect and if necessary clean air ...

Page 15: ...Check the brakes and the pads discs condition Inspect and lubricate the brake levers and cables Inspect the suspensions Check the steering bearings and the steering operation Adjust the carburettor and the engine idling Inspect and if necessary change drive belt Inspect and if necessary replace variator rollers Inspect the operation of lights switches and horn Inspect the operation of the throttle...

Page 16: ...Inspect the battery Check the brakes and the pads discs condition Inspect and lubricate the brake levers and cables Inspect the suspensions Check the steering bearings and the steering operation Adjust the carburettor and the engine idling Inspect and if necessary change drive belt Inspect and if necessary replace variator rollers Inspect the operation of lights switches and horn Inspect the opera...

Page 17: ...1 SAFETY 18 ...

Page 18: ...ective apparel Wear a face shield or glasses Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Make yourself more visible by wearing reflective or bright clothes WARNING Always wear an approved helmet and protective apparel when riding your vehicle 1 4 Loading Carrying extra weight affects your vehicle handling braking and s...

Page 19: ... your vehicle s ser vice life we strongly recommend you to use RIEJU genuine parts and accessories Installing after market products or having other modifications performed to your vehi cle that change any of the vehicle s design or operation characteristics can put your and others safety at risk 1 8 Safe Riding Follow these advices when riding your RIEJU vehicle Start the engine and let it warm up...

Page 20: ...2 PARTS LOCATION 22 ...

Page 21: ...2 1 Controls and instruments 1 Rear brake lever 2 Left handlebar switches 3 12V power outlet 4 Dashboard 5 Main switch 6 Right handlebar switches 7 Front brake lever 8 Throttle grip 23 Parts location ...

Page 22: ... view 1 Grab bar fastening system 2 Oil tank cap 3 Fuel tank cap 4 Seat 5 Battery 6 Fuse 7 Spark plug 8 Kickstarter 9 Passenger footrests 10 Throttle 11 Front brake lever 12 Manual fuel tap opt Parts location 24 ...

Page 23: ...ew 12 Headlamp 13 Front suspension 14 Front brake 15 Centerstand 16 Air filter 17 Transmission chain 18 Chain adjuster 19 Rear brake 20 Rear suspension 21 Central compartment 22 Rear brake lever 25 Parts location ...

Page 24: ...3 INSTRUMENT AND CONTROL FUNCTIONS Instrument and control functions 26 ...

Page 25: ...s the instantaneous speed in kilometres per hour Km h and in miles per hour MPH 2 Odometer Displays total distance travelled in kilometres Km 3 Low engine oil level warning light This warning light comes on when the two stroke engine oil level is low Stop as soon as possible and refill the oil tank with the 2T engine oil recommended oth erwise engine may be seriously damaged Turning on the ignitio...

Page 26: ... To signal a left hand turn push this switch to the left When released the switch returns to the centre position To cancel the turn signal lights push the switch in after it has returned to the centre position 3 Horn switch Press this switch to sound the horn Right handlebar switches Right handlebar switches 1 Electric system switch 2 Engine start switch 1 Electrical system switch turns OFF the el...

Page 27: ...nt brake pull this lever gradually toward the handlebar grip 3 5 Seat Opening and closing the seat To open the seat 1 Place the vehicle on the centerstand 2 Press the handle on the left side of the seat 1 introducing two fingers through the opening thereof 3 Fold the seat up 2 To close the seat Fold the seat down and then push it down to lock it in place A click will indi cate that it has properly...

Page 28: ...y fuel only outdoors Wipe up spills immediately Do not fill with fuel above the filler neck 1 Fuel tank opening 2 Fuel maximum level Install and tighten the fuel fill cap firmly after refuelling CAUTION Use only unleaded petrol otherwise malfunction and engine damage may happen WARNING Gasoline is toxic If you should swallow any gasoline inhale a lot of gasoline vapour or allow gasoline to get int...

Page 29: ...il in the tank to prevent serious engine damage If the oil level warning light comes on stop as soon as possible and fill the oil tank with the engine oil recommended Install and tighten the fuel fill cap firmly after refilling the engine oil tank CAUTION BYE BIKE recommends GRO GLOBAL RACING OIL Scooter Oil 2T oil to ensure proper lubrication and performance 3 8 Kickstarter 1 Kickstarter Starting...

Page 30: ...ed 3 Tighten the two side screws with an Allen key to secure the assembly Instrument and control functions 32 Disassembling an accessory 1 Unscrew and remove the two side screws with an Allen key 2 Pull gently to remove the accessory CAUTION Do not exceed the maximum load of 150kg for the vehicle 3 10 Fuel tap 1 Closed tap 2 Open tap Manual fuel tap Your BYE BIKE may be equipped with a manual fuel...

Page 31: ...4 PRE OPERATION CHECKS Pre operation checks 34 ...

Page 32: ...ansmission chain Check condition lubrication and free play of the drive chain Adjust and or lubricate if necessary If any part of the transmission is in bad condition contact a BYE BIKE dealer 44 Brakes Check operation Check brake shoes for wear Visit a BYE BIKE dealer to replace shoes if necessary 38 46 Brake levers Make sure the operation is smooth Check cable free play Lubricate lever pivoting ...

Page 33: ...5 OPERATION Operation 36 ...

Page 34: ...e front or rear brake 1 start the engine by pushing the start switch 2 4 If the engine fails to start by pushing the start switch release the switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery 5 If the engine does not start with the starter motor try using the kickstarter 37 Operation CAUTION Never rev a cold engine in order to...

Page 35: ...Stand on the left side of the vehicle 2 Hold the left handle grip with your left hand 1 the grab bar with your right hand 2 and let down the centerstand with your right foot 3 3 Press down on the tip of the center stand with your foot and simultaneously pull up and back 5 4 Acceleration Grip throttle use The speed can be adjusted by opening and closing the throttle To increase the speed turn the t...

Page 36: ...tions Avoid prolonged full throttle operation or overheat the engine Avoid sudden braking and handling of your vehicle 5 9 Fuel Consumption In order to minimize fuel consumption con sider the following recommendations Avoid over rev the engine during accel eration Stop the engine during long stops traf fic lights jams Check the tyre pressure periodically Avoid harsh braking and acceleration antici...

Page 37: ...6 MAINTENANCE Maintenance 40 ...

Page 38: ... In case of doubt visit a Bye Bike dealer Unless otherwise indicated in this man ual turn off and cold the engine before performing any operation 41 Maintenance 6 2 Service schedule Most important points of inspection ad justment replacement and lubrication are explained on the following pages The intervals given in the service schedule should be simply considered as a general guide under normal r...

Page 39: ...lers Battery Brakes and shoes pads Brake levers and cables Suspensions Wheels Tyres Wheel bearings Steering bearings Centerstand Throttle grip and cable Lights switches horn Nuts bolts and fasteners Every 500 Km KILOMETERS ITEM PRE RIDE CHECKS 3 000 7 000 ANUAL CHECK 1 000 5 000 9 000 11 000 13 000 500 Inspect clean adjust lubricate or replace if necessary Replace Clean Lubricate ...

Page 40: ...e side electrode carefully The electrodes gap should be 0 7 to 0 9 mm 1 Electrodes gap 1 6 Make sure the plug washer is in good condition 7 With the plug washer attached oil the spark plug 8 Tighten the spark plug Spark plug tightening torque 25Nm 9 Reinstall the spark plug cap 6 4 Air filter The air filter element should be cleaned replaced at the intervals specified in the service schedule The a...

Page 41: ...ion 1 Sprocket in good condition 2 Worn sprocket 3 Damaged sprocket Drive chain free movement check Drive chain check 1 Place the vehicle on a level surface and hold it in an upright position with no weight on it 2 Loosen the screws and remove the transmission cover Raise and lower the drive chain the distance between the highest point and the lowest point should be between 10 and 15 mm 4 Rotate t...

Page 42: ...chain free movement the rear brake free play should be modified Check the rear brake free play and adjust it if neces sary If the drive chain free movement is ex cessive when moving the rear wheel to the furthest limit the drive chain is worn out and needs to be replaced Make it replace on a RIEJU dealer Cleaning and lubrication Clean and lubricate the chain regularly to prevent premature wear and...

Page 43: ...are in accordance with the regula tions of each country 1 Tyre tread depth perpendicular view CAUTION Riding on tyres that are excessive ly worn or improperly inflated can cause a crash Have your tyres replaced by your RIEJU dealer Tyre specifications Front tyre 2 17 Rear tyre 2 17 or 2 17 6 9 Wheels Wheels condition The wheel rims should be checked for cracks bends warp age or other damage before...

Page 44: ...Multispray 4 Reassemble all the elements and ad just the levers throttle grip free play CAUTION Improper free play in the brake levers could indicate a problem in the brake system Do not use your vehicle until a RIEJU dealer inspect the brake system Brake levers recommended lubricant Lithium soap based grease Cables recommended lubricant GLOBAL RACING OIL GRO Multispray 47 Maintenance 6 11 Brake s...

Page 45: ...cessive oil leakage 2 Place the vehicle on a level surface and hold it in an upright position 3 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly If any damage is found or the front fork does not operate smoothly have a RIEJU dealer check or repair it Front fork should be inspected at the intervals de scribed o...

Page 46: ...k Pre load levels 5 Minimum pre load 1 Max imum pre load 6 14 Steering Steering check 49 Maintenance Worn or loose steering bearings may cause danger Therefore steering must be checked as follows at the intervals specified in the service schedule 6 15 Wheels bearings Wheels bearings check The front and rear wheel bearings must be checked at the intervals specified in the service schedule To check ...

Page 47: ... 2 3 Battery electrolyte levels 1 Maximum level mark 2 Minimum level mark 3 Breather hose routing Electrolyte check 1 Place the scooter on a level surface and hold it in an upright position 2 Remove the engine compartment top panel 3 Check the electrolyte level in the battery 4 If the electrolyte is at or below the mini mum level mark add distilled water to raise it to the maximum level mark 5 Che...

Page 48: ...ravity of the electrolyte at least once a month and fully charge the battery whenever neces sary 3 Fully charge the battery before instal lation 4 After installation make sure that the battery leads are properly connected to the battery terminals and that the breather hose is properly routed in good condition and not obstructed CAUTION When removing the battery be sure the key is turned to OFF the...

Page 49: ...s Headlight bulb If the headlight bulb burns out replace it as follows 1 Turn the key to the OFF 2 Remove the front cover by removing the screws Front cover 3 Remove the headlight bulb cover 1 Headlight 2 Bulb cover 4 Disconnect the headlight coupler 5 Unhook the headlight bulb holder and then remove the burnout bulb 6 6 Place a new headlight bulb into position and reinstall all the parts CAUTION ...

Page 50: ...raise the beam unscrew the adjusting screw counter clock wise while to lower the beam screw the adjusting screw clockwise Please check the local regulations concerning the head light inclination 53 Maintenance Turn signal light bulb Turn signal If the turn signal bulb burns out replace it as follows 1 Turn the key to the OFF 2 Remove the lens by removing the screw and releasing the tab 3 Remove th...

Page 51: ...hol Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards If you plan to use blended fuel check that it is unleaded and meets the minimum octane rating number CAUTION Change your fuel supplier if you notice a performance loss or engine malfunction Main switch If you leave the main switch connected with the engine off the bat...

Page 52: ...7 CLEAN AND CARE Clean and care 56 ...

Page 53: ...oothbrush or bottle brush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning CAUTION Avoid products that contain harsh detergents or chemical solvents These can damage the metal paint and plastic on your vehicle CAUTION Improper cleaning can damage plas tic parts and the muffler Use only a soft clean...

Page 54: ... Apply GLOBAL RACING OIL GRO Silicon Plus to protect and make shine the fairings and the painted surfaces 7 Let the vehicle dry completely before storing or covering it Clean and care 58 WARNING Contaminants on the brakes or tyres can cause loss of control Make sure that there is no oil or wax on the brakes or Tyres If necessary clean the brake discs and brake linings with a regular brake disc cle...

Page 55: ...t should be carried on a motorcycle trailer or a flat bed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground CAUTION Towing your vehicle can cause serious damage to the transmission ...

Page 56: ...ine oil tank capacity 1 3 litres Recommended engine oil GLOBAL RAC ING OIL GRO Scooter Oil 2T Secondary transmission Chain 415 98 steps Drive chain free movement 10 to 15 mm Drive chain recommended lubricant GLOBAL RACING OIL GRO Chain Lube Engine sprocket 13T Rear sprocket 40T Transmission oil GLOBAL RACING OIL GRO Gear Trans 85W140 Tyres Front tyre measurements 2 17 or 2 17 Rear tyre measurement...

Page 57: ...Rear suspension Two 24mm shock absorbers with helical spring Battery Type GT4L BS 12V 4 0 Ah Fuse Type 15A Bulbs Headlamp HS1 12V 35 35W x1 Brake tail light LED x5 Front turn signals R19 10 12V 10W x2 Rear turn signals R19 10 12V 10W x2 Torque specifications Spark plug 25 Nm 61 Specifications Notes ...

Page 58: ... K Kickstarter 31 L Light switches 28 M Main switch 27 Maintenance 40 Service record 15 Service schedule 42 Maximum load 19 O Oil level warning light 27 Oil tank cap 31 Outlet 12V 23 P Parking 38 Parts location 22 Pre operation checks 34 R Refuelling 30 Regulation of the headlamp 53 S Safety Information 19 Spark plug 43 Specifications 60 Speedometer 27 Starting off 37 Starting switch 37 Starting t...

Page 59: ...RIEJU S A Borrassa 41 45 17600 Figueres GI Spain 34 972500850 www riejumoto com ...

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RIEJU Bye Bike One 2015, Owner'S Manual

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