RIDGID R4090 Operator'S Manual Download Page 3

3 — English

GENERAL SAFETY RULES

 

WARNING: 

Read and understand all instructions. Failure to 
follow all instructions listed below, may result in 
electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

 

KNOW  YOUR  POWER  TOOL.  Read  the  operator’s 
manual  carefully.  Learn  the  saw’s  applications  and 
limitations as well as the specific potential hazards related 
to this tool.

 

GUARD AGAINST ELECTRICAL SHOCK BY PREVENT-
ING BODY CONTACT WITH GROUNDED SURFACES. 
For example, pipes, radiators, ranges, refrigerator enclo-
sures.

 

KEEP GUARDS IN PLACE and in good working order.

 

REMOVE ADJUSTING KEYS AND WRENCHES. Form 
habit of checking to see that keys and adjusting wrenches 
are removed from tool before turning it on.

 

KEEP WORK AREA CLEAN. Cluttered areas and benches 
invite accidents.

 DO NOT leave tools or pieces of tile on 

the saw while it is in operation.

 

DO NOT USE IN DANGEROUS ENVIRONMENTS. Do 
not use power tools in damp or wet locations or expose 
to rain. Keep the work area well lit.

 

KEEP  CHILDREN  AND  VISITORS  AWAY.  All  visi-
tors  should  wear  safety  glasses  and  be  kept  a  safe 
distance  from  work  area.  Do  not  let  visitors  contact 
tool or extension cord while operating.

 

MAKE WORKSHOP CHILDPROOF with padlocks and 
master switches, or by removing starter keys.

 

DON’T FORCE TOOL. It will do the job better and safer 
at the feed rate for which it was designed.

 

USE RIGHT TOOL. Don’t force the tool or attachment to 
do a job it was not designed for. Don’t use it for a purpose 
not intended.

 

USE THE PROPER ExTENSION CORD. Make sure your 
extension cord is in good condition. Use only a cord heavy 
enough to carry the current your product will draw. An 
undersized cord will cause a drop in line voltage result-
ing in loss of power and overheating. A wire gauge size 
(A.W.G.) of at least 

14 is recommended for an extension 

cord 25 feet or less in length. If in doubt, use the next 
heavier gauge. The smaller the gauge number, the heavier 
the cord.

 

DRESS PROPERLY. Do not wear loose clothing, gloves, 
neckties, or jewelry. They can get caught and draw you 
into moving parts. Rubber gloves and nonskid footwear 
(rubber  soled  boots)  are  recommended  when  working 
outdoors. Also wear protective hair covering to contain 
long hair.

  ALWAYS  WEAR  SAFETY  GLASSES  WITH  SIDE 

SHIELDS.  Everyday  eyeglasses  have  only  impact- 
resistant lenses, they are 

NOT safety glasses.

 

SECURE  WORK.  Use  clamps  or  a  vise  to  hold  work  
when practical, it is safer than using your hand and frees 
both hands to operate the tool.

 

DON’T  OVERREACH.  Keep  proper  footing  and 
balance at all times.

 

MAINTAIN  TOOLS  WITH  CARE.  Keep  tools  sharp 
and clean for better and safer performance. Follow instruc-
tions for lubricating and changing accessories.

 

DISCONNECT  TOOLS.  When  not  in  use,  before 
servicing, or when changing attachments, wheels, bits, 
cutters, etc., all tools should be disconnected.

 

AVOID ACCIDENTAL STARTING. Be sure switch is off 
when plugging in any tool.

 

USE  RECOMMENDED  ACCESSORIES.  Consult  the 
operator’s  manual  for  recommended  accessories.  The 
use of improper accessories may risk injury.

 

NEVER STAND ON TOOL. Serious injury could occur if 
the tool is tipped or if the cutting tool is unintentionally 
contacted.

 

CHECK DAMAGED PARTS. Before further use of the 
tool, a guard or other part that is damaged should be 
carefully checked to determine that it will operate properly 
and perform its intended function. Check for alignment 
of moving parts, binding of moving parts, breakage of 
parts, mounting and any other conditions that may affect 
its operation. A guard or other part that is damaged must 
be properly repaired or replaced by an authorized service 
center to avoid risk of personal injury.

 

USE THE RIGHT DIRECTION OF FEED. Feed work into 
a wheel or cutter against the direction of rotation of wheel 
or cutter only.

 

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN 
THE POWER OFF. 
Don’t leave tool until it comes to a 
complete stop.

 

PROTECT YOUR LUNGS. Wear a face or dust mask if 
the cutting operation is dusty.

 

PROTECT  YOUR  HEARING.  Wear  hearing  protection 
during extended periods of operation.

 

DO NOT ABUSE CORD. Never yank cord to disconnect 
from receptacle. Keep cord away from heat, oil, and sharp 
edges.

 

ALWAYS  USE  AN  OUTDOOR  ExTENSION  CORD 
MARKED  “W-A”  OR  “W”.  
These  cords  are  rated  for 
outdoor use and reduce the risk of electric shock.

 

ALWAYS KEEP THE WHEEL GUARD IN PLACE and in 

working order.

Summary of Contents for R4090

Page 1: ...safety When properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this...

Page 2: ...ity have been given top priority in the design of this product making it easy to maintain and operate Introduction 2 General Safety Rules 3 4 Specific Safety Rules 5 Symbols 6 Electrical 7 8 Features...

Page 3: ...nonskid footwear rubber soled boots are recommended when working outdoors Also wear protective hair covering to contain long hair ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have...

Page 4: ...n cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug DO NOT MODIFY the plug provided If it will not fit the outlet have the proper outlet installed by a qualifi...

Page 5: ...can be used c Disconnect saw before servicing when changing cutting wheels and cleaning d Use tool only with smooth edge cutting wheels free of openings grooves and teeth e Replace damaged cutting whe...

Page 6: ...esult in serious personal injury Wet Conditions Alert min Per Minute no No Load Speed Alternating Current min Minutes Hz Hertz A Amperes V Volts Electrocution Failure to properly ground can result in...

Page 7: ...and has a grounding plug similar to the plug illustrated in figure 1 Only connect the product to an outlet having the same configuration as the plug Do not use an adapter with this product Extension C...

Page 8: ...ility of the tool plug or outlet getting wet position tile saw to one side of a wall mounted outlet to prevent water from dripping onto the outlet or plug The operator should arrange a drip loop in th...

Page 9: ...RACK TILE CARRIER WATER TRAY EXTENSION BEVEL LOCK lever Wrench storage DEPTH STOP KNOB EXACTLINE ADJUSTABLE LASER ALIGNMENT SYSTEM ON OFF SWITCH LOCK KNOB LED WORKLIGHT MITER GUIDE VARIABLE FLOW VALV...

Page 10: ...to read indicator on the miter guide shows the exact angle for a miter cut with detents at 0 22 5 and 45 MULTI POSITION CUTTING HEAD Increase cutting ca pacity by moving the cutting head left or right...

Page 11: ...Q Left upper tube 1 R Lower brace 1 S Long tube assembly T connector 1 T Ready Rack Tile Carrier 1 U Left outer tube 1 V Right outer tube 1 W Spacer 8 X Lock nut small 8 Y Carriage bolt 8 Z Hex head b...

Page 12: ...710 for assistance Warning If any parts are damaged or missing do not oper ate this tool until the parts are replaced Use of this product with damaged or missing parts could result in serious personal...

Page 13: ...he bolt Slide the bolt spacer into the inner leg assembly G and secure in place using a lock nut Do not overtighten Repeat for the other side Place the center brace on top of the inner leg assembly cu...

Page 14: ...ainst the front table Turn the table lock clockwise to secure the front table to the middle table Installing the water tray frame assembly to the leg stand See Figure 8 Lock the table stop by pass by...

Page 15: ...he clamps ends together and slide the clamp over the tube covering the connector Grasp the diverter valve firmly then push the end of the short clear tube over the left connector Secure with a hose cl...

Page 16: ...le Tilt the tray and slip the guide between the frame top and frame bottom Once the extension slides into place lower the water tray extension until the tray tabs fit into the holes under water tray f...

Page 17: ...place by retreading the connector to the valve Connect a garden hose to the never dry valve or fill the water tank two thirds full by pouring water to the two thirds level of the tank Center the water...

Page 18: ...hose See Figure 19 The water supply must come from a fresh water main NEVER turn the water supply on high fully opened The water supply valve provides a convenient on off for adjusting the water flow...

Page 19: ...ody Push the saw until the release lever clicks and locks into place To move the leg stand Holding the grips firmly pull the handles toward you until the leg stand and saw are balanced on the wheels P...

Page 20: ...imum wheel capacity of the saw Never use a wheel that is too thick to allow wheel washer to engage with the flats on the spindle Larger wheels will come in contact with the wheel guard while thicker w...

Page 21: ...al Repeat the steps as necessary To adjust the laser Plug in the saw and push the laser guide switch to show the laser guide line Position the laser line near the left edge of your mark on the work su...

Page 22: ...as cross cutting mitering ripping and beveling NOTE This saw is designed to cut man made tile pavers and stone tile products only Using the Pump switch See Figure 26 The pump switch on the saw arm is...

Page 23: ...ped with an on off switch that has a built in locking feature This feature is intended to prevent unauthor ized and possible hazardous use by children and others To turn the saw on Lift the switch to...

Page 24: ...le Pull the front table as far forward as it will extend NOTE the table stop by pass will stop the middle table from moving all the way forward Place a large tile against the fence then make the cut s...

Page 25: ...45 bevel Unlock bevel control by lifting the bevel lock lever Standing at the right side of the saw place the left hand on the D handle and the right hand on the grip Lift the cutting head and move th...

Page 26: ...itch to the on position Turn the flow adjustment valve to the on position Let the cutting wheel build up to full speed and wait for the wheel to get wet before moving the material into the wheel Hold...

Page 27: ...cut is made turn the saw OFF Wait for the cutting wheel to come to a complete stop before remov ing any part of the material To make an L cut See Figure 39 L cuts are cuts that remove a piece of tile...

Page 28: ...uide and fence and feed the material into the cutting wheel When the cut is made turn the saw OFF Wait for the cuttingwheeltocometoacompletestopbefore removing any part of the material TO MAKE A PLUNG...

Page 29: ...nce and the flat part of the wheel Using set screws to adjust move both rails at the same time until the fence is square with the cutting wheel Tighten the hex bolts securely TO ADJUST TABLE ROLLERS S...

Page 30: ...e wheel and set the saw arm at 45 Using a wrench turn the 45 hex bolt until the hex bolt is resting on the saw housing After squaring adjustments have been made it may be necessary to loosen the indic...

Page 31: ...earings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions After extended use clean the rails so the table will sli...

Page 32: ...ont and off the tool Once the table has been removed rinse the rails and water tray water tray frame and bevel feature Lubricate with light oil e g WD40 Replace the drain plug Tighten securely Empty d...

Page 33: ...ite at www ridgid com When requesting warranty service you must present the original dated sales receipt The authorized service center will repair any faulty workmanship and either repair or replace a...

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