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FlexShaft™ Drain Cleaning Machine

999-995-214.10_REV. B

17

Figure 17 –  Inspecting/Changing Motor Brushes 

Motor Thermal Overload 

The motor is equipped with a thermal overload 

that turns OFF the motor if it gets too hot or 

draws excessive current. To reset the thermal 

overload, unplug machine, turn REV/O-OFF/

FOR switch to the O-OFF position and allow 

the motor to cool for 15 minutes. Press the 

reset button located on the front cover near 

the REV/O-OFF/FOR switch

 (see Figure 1C)

If motor does not start or the thermal over-

load continually trips during normal operation, 

the machine should be taken to a RIDGID 

Authorized Independent Service Center. 

Motor Brush  

Inspection/Change 

Brushes should be inspected every 6 months 

and changed when shorter than ½" (13 mm). 

 1. 

See Cable Assembly Replacement, step 

to remove cover.

  2. Use a screwdriver to remove the brush 

cover, 

Figure 17

. Remove brush and in- 

spect. If there are any signs of damage 

or shorter than ½" (13 mm), replace 

brushes.

  3.  Reverse process to reassemble.
  4. Place chain knocker in drain and allow 

to run 15 minutes in FORWARD and 

REVERSE, to break in brushes.

Brush 

Covers

 

SYMPTOM 

POSSIBLE REASON 

SOLUTION

Cable kinking or 

breaking.

Cable turns in one 

direction but not the 

other.

Ground Fault Circuit 
Interrupter (GFCI) 
trips when machine  
is plugged in.

FlexShaft Machine 

wobbles or moves 

while cleaning drain.

Motor does not turn 
on with switch.

Troubleshooting

Cable assembly is being forced. 

Incorrect FlexShaft Machine or chain 

knocker used for pipe diameter.
Cable assembly exposed to acid/

corroded.
Cable/sheath worn out.
Cable assembly not properly  

supported.

Chain knocker not properly set up/
adjusted.

Faulty REV/O-OFF/FOR switch.

Damaged power cord.

Short circuit in motor.

Faulty Ground Fault Circuit Interrupter 
(GFCI).

Moisture in motor, switch box or on 
plug.

Ground not level.

GFCI needs to be reset.

Thermal Overload has been tripped.

Do not force cable assembly. Follow 

operating instructions.
Use correct FlexShaft Machine or chain 

knocker for pipe size.
Clean cable assembly routinely. 

Replace worn cable assembly.
Support cable assembly properly, see 

instructions.

Properly set up/adjust chain knocker, 
see instructions.

Have switch replaced. Take for service.

Have cord replaced. Take for service.

Take for service.

Have cord replaced. Take for service. 

Take for service..

Operate in a clear, level and stable 

location.

Reset GFCI.

Reset Thermal Overload.

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.com

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[email protected]

Summary of Contents for FlexShaft K9-306

Page 1: ...Model K9 306 FlexShaft Drain Cleaning Machine K9 306Manual www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 2: ...hine and Work Area Set up 7 Installing Adjusting Chain Knocker 9 Operating Instructions 11 Draining Drum 15 Transportation 15 Storage 15 Maintenance Instructions 16 Cleaning 16 Lubrication 16 Cable Re termination 16 Cable Assembly Replacement 16 Motor Brush Inspection Change 17 Motor Thermal Overload 17 Troubleshooting 17 Service And Repair 18 Optional Equipment 18 Disposal 18 EC Declaration of Co...

Page 3: ...eneral Power Tool Safety Warnings WARNING Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term power tool in the warnings refers to your mains operated corded power tool or battery op...

Page 4: ...Use of the power tool for operations different from those intended could result in a hazardous situation wet conditions Water entering a power tool will increase the risk of electrical shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shoc...

Page 5: ...m moving parts Loose clothing jewelry or hair can be caught in moving parts Do not operate this machine if oper ator or machine is standing in water Operating machine while in water in creases the risk of electrical shock Do not use if there is the risk of con tact with other utilities such as natural gas or electric during operation Visual Keep handles and grasping surfaces dry clean and free fro...

Page 6: ...e motor An integral Ground Fault Circuit Interrupter GFCI is built into the line cord The cable assembly is manually fed in and out of the drain and rotates at 2000 RPM A chain knocker that expands to the pipe inside diameter is used to break up the blockage and clean the walls of the pipe Chain knockers with carbide cutting tips are available for use on roots and cleaning the scale from the pipe ...

Page 7: ...ipping from your grip Clean and maintain the machine per the mainte nance instructions 3 Inspect the machine for Proper assembly and completeness Any broken worn missing misaligned or binding parts Presence and readability of the warning label see Figure 3 Figure 2 Machine Serial Number Serial number plate is located on cart side of housing See Figure 1A The last 4 digits indicate the month MM and...

Page 8: ...ace protective covers in the work area The drain cleaning process can be messy Figure 3 Warning Label Smooth and free movement of the ca ble assembly in and out of the machine Any condition which may prevent safe and normal operation If any problems are found do not use the drain cleaning machine until the prob lems have been repaired 4 Clean any debris from the cable assem bly and chain knockers ...

Page 9: ...ed to be reset every time they are plugged in Reset GFCI if needed Keep all connections dry and off the ground If the power cord is not long enough use an extension cord that 6 Transport the drain cleaning machine to the work area along a clear path Adjust handle if necessary Figure 4 Move han dle latches together and move telescop ing handle to desired position Confirm that the handle latches eng...

Page 10: ...nt There are two key points when installing adjusting chain knockers Collar Distance Set the chain knocker collars the correct distance apart Collar Distance to allow the chains to spread an appropriate amount when rotated to clean the pipe walls Collar Distance var ies based on cable size and pipe diam eter and is generally set using a spacer made from sheath Collar Spacer If additional flexibili...

Page 11: ...PENETRATING HEAD K9 306 4 PENETRATING HEAD K9 306 6 PENETRATING HEAD PIPE SIZE 3 75 mm 4 105 mm 5 6 125 150 mm 3 75 mm 4 105 mm 5 6 125 150 mm 3 70 mm 4 100 mm 5 6 125 150 mm COPPER GALVANIZED CAST IRON PVC ABS ORANGEBURG CORRUGATED CLAY GREASE SOFT BLOCKAGE SCALING ROOTS WIPES INCLUDED WITH KIT BLOCKAGE PIPE TYPE Chain Knockers Penetrating Head Chain Knockers Carbide Tipped Chain Knockers www Glo...

Page 12: ... or other toxic or infectious substances are suspected to be present to reduce the risk of infections burns or other serious personal injury Do not allow the chain knocker end of cable to stop turning while cable assembly is turning This can overstress the cable and may cause twisting kinking or breaking of the cable assembly and may result in serious personal injury Keep a hand on the cable assem...

Page 13: ... foot switch Your gloved hands must be on the ca ble assembly to control and support as the cable assembly is fed into the drain and blockage Be sure that you have good balance do not have to overreach and cannot fall on machine drain etc You must be able to reach the REV O OFF FOR switch This operating position will help to main tain control of the cable assembly and FlexShaft Machine Figure 8 In...

Page 14: ... This can lead to twisting kinking and breaking of the cable At any time release the foot switch to stop cable rotation When clear ing blockages operate the cable at full speed for best cleaning Do not force the chain knocker into blockages Rotating the chain knocker in FORWARD or RE VERSE for a short time while advancing the cable assembly can help it negotiate the drain and blockages Figure 9 Ap...

Page 15: ... rod It can damage it 15 Continue to clean the rest of the drain while retrieving the cable Once the drain has been cleaned retrieve the cable and feed back onto the drain cleaning ma chine Pay close attention as the cable may lodge in a blockage while being re tracted Figure 10 Step 6 16 Watch for your sheath marking as the cable assembly is retrieved Release the foot switch when the chain knocke...

Page 16: ...orTransport Figure 13 OneTransport Method Loading With the telescoping handle locked into the extended position place machine with wheels toward the vehicle Lean the machine back and rest the loading wheels on the vehicle bed Use loading handles Figure 13 to lift the machine and slide it onto the vehicle Figure 14 Be aware of the machine weight Use proper lifting techniques more than one person ma...

Page 17: ...om cable as sembly 2 Use a 4 mm hex wrench to loosen the front cover fasteners they are retained to the cover and frame Lift the cover and unplug the motor wire connector Figure 15 Feed cable through bushing into ma chine Remove the front cover Figure 15 Drain Cleaner Housing Opened 3 Remove the cable retention clamp fasten ers and retention clamp Figure 16 4 Remove the retaining ring and pin from...

Page 18: ...EASON SOLUTION Cable kinking or breaking Cable turns in one direction but not the other Ground Fault Circuit Interrupter GFCI trips when machine is plugged in FlexShaft Machine wobbles or moves while cleaning drain Motor does not turn on with switch Troubleshooting Cable assembly is being forced Incorrect FlexShaft Machine or chain knocker used for pipe diameter Cable assembly exposed to acid corr...

Page 19: ...hain carbide tip 66648 Knocker 3 8 cable 3 pipe 3 chain carbide w penetrating head 66653 Knocker 3 8 cable 4 pipe 3 chain carbide w penetrating head 66658 Knocker 3 8 cable 6 pipe 3 chain carbide w penetrating head 64338 FlexShaft Lubricant 8 oz 12 per case 66663 3 8 Assembly cable sheath couplings 125 66668 FlexShaft 3 8 sheath stock 12 Disposal Parts of these tools contain valuable materi als an...

Page 20: ...lare that the machines listed above when used in ac cordance with the operator s manual meet the relevant require ments of the Directives and Standards listed below Signature Name Harald Krondorfer Qualification V P Engineering Date 03 01 2020 2006 42 EC 2014 35 EU CISPR 14 1 2016 EU 2015 863 IEC 62841 1 IEC 62841 3 14 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply...

Page 21: ...onsible for any incidental or consequential damages How local law relates to the warranty Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific rights and you may also have other rights which vary from state to state province to province or country to country No other ex...

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