RIDGID 64977 Operator'S Manual Download Page 6

918-I Heavy Duty Roll Grooving Machine

Ridge Tool Company

6

6. Inspect the Roll Groover for any broken, missing,

misaligned or binding parts as well as any other con-
ditions which may affect the safe and normal oper  -
ation of this equipment. If any of these conditions are
present, do not use the Roll Groover until any problem
has been repaired.

7. Lubricate the Roll Groover if necessary according

to the Maintenance Instructions.

8. Use groover rolls and accessories that are designed

for your Roll Groover and meet the needs of your ap-
plication. The correct groover tools and accessories
allow you to do the job successfully and safely. Ac -
cessories suitable for use with other equipment may
be hazardous when used with this Roll Groover.

9. Clean any oil, grease or dirt from all equipment han-

dles and controls. This reduces the risk of injury due
to a tool or control slipping from your grip.

10. Inspect the groove rolls to insure they are not dam-

aged or worn. Worn groover rolls can lead to pipe
slippage and poor quality grooves.

Machine and Work Area Set-Up

WARNING

To prevent serious injury, proper set-up of the ma-
chine and work area is required. The following
procedures should be followed to set-up the ma-
chine:

1. Locate a work area that has the following:

• Adequate lighting

• No flammable liquids, vapors or dust that may ignite.

• Grounded electrical outlet

• Clear path to the electrical outlet that does not

contain any sources of heat or oil, sharp edges or
moving parts that may damage electrical cord.

• Dry place for machine and operator. Do not use

the machine while standing in water.

• Level ground

2. Clean up the work area prior to setting up any equip-

ment. Always wipe up any oil that may be present.

3. Place machine on a flat, level surface. Be sure the

groover and stands are stable. See Assembly In -
structions for bolting 918-I stand to shop floor.

4. Properly support the pipe with pipe stands. See Chart

“A” for maximum lengths with one (1) stand.

Failure to properly support the pipe can

result in the unit tipping or the pipe falling.

5. Make sure switch is in the OFF position.

6. Position the foot switch so that the operator can

safely control the roll groover and workpiece. It should
allow the operator to do the following:

• Stand with left hand on pump handle.

• Use the foot switch with his left foot.

• Have convenient access to the groover without

reaching across the machine.

Machine is designed for one person operation.

7. Plug the machine into the electrical outlet making

sure to position the power cord along the clear path
selected earlier. If the power cord does not reach
the outlet, use an extension cord in good condition.

To avoid electrical shock and electrical

fires, never use an extension cord that is damaged or
does not meet the following requirements.

• The cord has a three-prong plug similar to shown in

Electrical Safety section.

• The cord is rated as “W” or “W-A” if being used out-

doors.

• The cord has sufficient wire thickness (14 AWG

below 25

/12AWG 25

- 50

). If the wire thickness is

too small, the cord may overheat, melting the cord’s
insulation or causing nearby objects to ignite.

To reduce risk of electrical shock, keep

all electrical connections dry and off the ground. Do
not touch plug with wet hands.

8. Check the unit to insure it is operating properly.

• Flip the switch to ON. Press and release the foot

switch. Check that the groove roll rotates in a clock-
wise direction as you are facing the groover. Have
the machine serviced if it rotates in the wrong di-
rection or if the foot switch does not control its
stopping or starting.

• Depress and hold the foot switch. Inspect the mov-

ing parts for misalignment, binding, odd noises or
any other unusual conditions that may affect the
safe and normal operation of the machine. If such
conditions are present, have the roll groover drive
serviced.

• Release the foot switch and flip the switch to OFF.

9. Check the groove and drive rolls to insure they are the

correct size.

WARNING

WARNING

WARNING

Summary of Contents for 64977

Page 1: ...anual carefully before using this tool Failure to understand and follow the contents of this manual may result in electrical shock fire and or serious personal injury 99 Washington Street Melrose MA 0...

Page 2: ...e an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of elec trical shock Keep all extension cord connections dry and off the ground Do not touch plugs...

Page 3: ...Safety Using this machine without a foot switch increases the risk of serious injury A foot switch provides better control by letting you shut off the motor by removing your foot If clothing should be...

Page 4: ...n groove the following pipe 2 6 Schedule 10 and 40 8 12 Schedule 10 and 8 Schedule 40 With additional roll sets the groover can also be adapted to groove the following 2 6 copper tubing Types K L M DW...

Page 5: ...s mounting plate 8 Place the pump mounting plate over the hole and slot on the left side of the 918 I left side as you look at the front of the 918 I From the bottom of the base plate insert the 3 8...

Page 6: ...e pipe with pipe stands See Chart A for maximum lengths with one 1 stand Failure to properly support the pipe can result in the unit tipping or the pipe falling 5 Make sure switch is in the OFF positi...

Page 7: ...g max imum and minimum O D at 90 degrees apart 3 All internal or external weld beads flash or seams must be ground flush at least 2 inches back from pipe end NOTE Do not cut flats on gasket seat area...

Page 8: ...oll should only touch the pipe surface Care must be taken not to penetrate pipe surface with upper roll by applying excessive pressure 2 Turn down the indexed depth adjustment knob clock wise until it...

Page 9: ...ipe end to level with roll groover 5 Short lengths of pipe under three feet may require slight pressure to maintain the 1 2 degree offset di mension Grooving Short Lengths of Pipe Without Stabilizer 1...

Page 10: ...n motor and transmission cover Use 3 16 hex key to loosen the two screws on the front half of the transmission coupling Figure 13 Figure 13 Loosen the Two Screws on the Transmission Coupling Use the s...

Page 11: ...key to loosen the two screws on the front half of the transmission coupling Figure 13 Use the spanner wrench to loosen and remove the drive shaft retaining nut Figure 14 Pull the drive shaft assembly...

Page 12: ...Figure 15 Remove the front half of the coupling Assemble proper drive roll to drive shaft two piece style with draw bolt hand tight Insert two piece drive shaft assembly into 918 I Manually rotate the...

Page 13: ...56 750 469 12 531 000 110 025 025 Table II Pipe Maximum and Minimum Wall Thickness NOTE All Dimensions are in Inches CARBON STEEL OR STAINLESS STEEL ALUMINUM PIPE OR TUBE PIPE OR TUBE PVC PIPE Pipe Si...

Page 14: ...ing roll feed rate too slow Pipe support stand rollers not in correct location for pipe size Pipe wall maximum thickness exceeded Wrong rolls Pipe material too hard Adjustment nut not set Maximum pipe...

Page 15: ...ble III Troubleshooting cont PROBLEM CAUSE CORRECTION Pipe raises or tends to tip groover over back wards Pump not delivering oil cylinder does not advance Pump handle operates with spongy action Cyli...

Page 16: ...r source before performing maintenance or making any adjustments Hydraulic Fluid Level Remove the reservoir filler cap Figure 18 The oil level should come to the fill line when the pump is resting on...

Page 17: ...ne should be taken to a RIDGID Independent Authorized Service Center or returned to the factory All repairs made by Ridge service facilities are warranted against defects in material and workmanship W...

Page 18: ...Printed in U S A 11 12 999 998 676 10 EC39404 Rev B 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

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