Ricon UNI-lite, Service Manual

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32DULP02.B iii
TABLE OF CONTENTS
Chapter: Page
I. INTRODUCTION ....................................................................................................................... 1-1
A.
RICON FIVE-YEAR LIMITED WARRANTY ............................................................................................. 1-1
B.
SHIPMENT INFORMATION..................................................................................................................... 1-3
C.
GENERAL SAFETY PRECAUTIONS ...................................................................................................... 1-3
D.
MAJOR LIFT COMPONENTS.................................................................................................................. 1-4
II. INSTALLATION ........................................................................................................................ 2-1
A. REQUIRED TOOLS.................................................................................................................................. 2-1
B. MECHANICAL INSTALLATION................................................................................................................ 2-2
1. VEHICLE PREPARATION ............................................................................................................... 2-2
2. INSTALLATION KIT DESCRIPTION................................................................................................ 2-2
3. LIFT PREPARATION ....................................................................................................................... 2-3
4. MAIN POST EXTENSION ADJUSTMENTS .................................................................................... 2-4
5. BASE PLATE ADJUSTMENT .......................................................................................................... 2-9
6. POSTION LIFT INTO VEHICLE ..................................................................................................... 2-10
7. BRIDGEPLATE ADJUSTMENT ..................................................................................................... 2-14
8. PLATFORM TILT ADJUSTMENT .................................................................................................. 2-15
9. INSTALL LIFT IN VEHICLE ........................................................................................................... 2-15
C.
ELECTRICAL INSTALLATION............................................................................................................... 2-16
D.
ELECTRICAL LIMIT SWITCH ADJUSTMENTS .................................................................................... 2-17
E.
INSTALLATION VERIFICATION............................................................................................................ 2-19
F.
CUSTOMER ORIENTATION ................................................................................................................. 2-19
III. MAINTENANCE ........................................................................................................................ 3-1
A. CLEANING AND LUBRICATION.............................................................................................................. 3-1
B. ELECTRICAL SYSTEM ............................................................................................................................ 3-1
C.
MAINTENANCE SCHEDULE................................................................................................................... 3-1
D.
TROUBLESHOOTING GUIDE ................................................................................................................. 3-1
E.
TROUBLESHOOTING PROCEDURE ..................................................................................................... 3-2
F.
CIRCUIT TRACE PROCEDURE.............................................................................................................. 3-2
G.
ELECTRICAL WIRING DIAGRAM ........................................................................................................... 3-3
1. DIAGRAM LEGEND ............................................................................................................................ 3-3
2. UNI-lite LIMIT SWITCH STATE DESCRIPTION................................................................................. 3-5
3. WIRING DIAGRAMS ........................................................................................................................... 3-5
IV. PARTS DIAGRAMS AND LISTS............................................................................................... 4-1
APPENDIX. LIFT SPECIFICATIONS...........................................................................................4-17