background image

 

T

echnical

 

B

ulletin

 

PAGE: 1/7 

Reissued: 8-Apr-05 

Model: 

Martini-P1

 Date: 

2-Mar-05

 No.: 

RG126001a

 

 

RTB Correction 

The items in bold italics have been corrected or added. 

Subject: 

MT-P1 Service Manual

 Prepared 

by: 

S. Watanabe

 

From: 

2nd Tech Support Sec. Service Support Dept.

 

 

Classification: 

 Troubleshooting 
 Mechanical 
 Paper path 

 Part information 
 Electrical 
 Transmit/receive 

 Action required 
 Service manual revision 
 Retrofit information 

 

 Product Safety  

 Other (     ) 

 

AN OVERVIEW OF THE SERVICE MANUAL DIFFERENCES 

BETWEEN THE MT-P1 AND MT-C1/C2 

 
 

 

A Service Manual will not be released for the MT-P1 (G126), so refer to this RTB and 
the MT-C1/C2 Service Manual for the differences. 

 

The areas that are 

highlighted in blue

 are 

unique to the MT-P1

 

Some details are shown in other RTB/MBs. 

 

e.g. The Installation Procedure differences are shown in RTB 

RG126002

 
 

Note:

 MT-P1 mass production begins from March 2005.

 

 

Summary of Contents for Martini-P1

Page 1: ...rical Transmit receive Action required Service manual revision Retrofit information Product Safety Other AN OVERVIEW OF THE SERVICE MANUAL DIFFERENCES BETWEEN THE MT P1 AND MT C1 C2 A Service Manual w...

Page 2: ...0k C1 2 B0702364 Charge Corona Wire 1 300k C1 2 A0962063 Charge Wire Cleaning Pad 1 300k C1 2 AD041083 Cleaning Blade 1 300k C1 2 AD042038 Cleaning Brush 1 300k C1 2 AA010114 Ozone Filter TOP 1 300k C...

Page 3: ...ls Open and Close Unit 1 300k C1 AE042052 Pressure Cleaning Roller 1 300k C1 AE031024 Pressure Cleaning Roller Bearing 2 300k C1 AE020112 Pressure Roller 1 300k C1 AE030018 Pressure Roller Bearing 2 3...

Page 4: ...NIT Common with MT C1 C2 TANDEM TRAY Common with MT C1 C2 UNIVERSAL TRAY Common with MT C1 C2 BY PASS FEED TRAY Common with MT C1 C2 PAPER FEED UNIT Common with MT C1 C2 LASER UNIT Common with MT C1 C...

Page 5: ...r for about 5 seconds and then press the Enter key 6 DETAILED SECTION DESCRIPTIONS Same for all three models 7 SPECIFICATIONS 7 1 Option Compatibility X Cannot be installed together M Must be installe...

Page 6: ...850 SC A812 6 Jogger Option Output Jogger Unit Type 1075 B513 7 Booklet Finisher SR861 B674 Zaire Z 8 Punch unit for 7 and 8 Punch Kit Type 1045 NA B377 Punch Kit Type 1045 EU B377 Punch Kit Type 104...

Page 7: ...0 sheets 80 g m2 20 lb Paper Capacity By pass Tray 100 sheets 80 g m2 20 lb A4 81 2 x 11 and smaller 500 sheets Paper Output Copy Tray B4 and larger 250 sheets North America 120 V 60 Hz 20 A or more P...

Page 8: ...Dept Classification Troubleshooting Mechanical Paper path Part information Electrical Transmit receive Action required Service manual revision Retrofit information Product Safety Other This RTB contai...

Page 9: ...Technical Bulletin PAGE 2 66 Reissued 8 Apr 05 Model Martini P1 Date 2 Mar 05 No RG126002a INSTALLATION PROCEDURE Model MT P1 Machine Code G126...

Page 10: ...nts with your bare hands HEALTH SAFETY CONDITIONS 1 Never operate the machine without the ozone filters installed 2 Always replace the ozone filters with the specified ones at the specified intervals...

Page 11: ...LASER SAFETY The Center for Devices and Radiological Health CDRH prohibits the repair of laser based optical units in the field The optical housing unit can only be repaired in a factory or at a loca...

Page 12: ...ion Room air should turn over at least 3 times per hour 5 Ambient Dust Less than 0 10 mg m3 6 If the place of installation is air conditioned or heated do not place the machine where it will be 1 Subj...

Page 13: ...e subjected to strong vibrations 11 Do not connect the machine to a power source shared with another electrical appliance 12 The machine can generate an electromagnetic field which could interfere wit...

Page 14: ...Requirements Place the printer near the power source providing minimum clearance as shown below The same amount of clearance is necessary when optional peripheral devices are installed Dimensions 50 m...

Page 15: ...ope Asia 220 V 240 V 50 Hz 60 Hz 10 A or more Permissible voltage fluctuation 10 CAUTION Never turn off the main power switch when the power LED is lit or flashing To avoid damaging the hard disk or m...

Page 16: ...es and their quantities against this list Description Q ty 1 Model Name Decal 22 Only 1 2 Decal Paper Size 1 3 Decal caution chart paper Set Direction 1 4 Decal Toner Supply Multiple 1 5 Decal D1 E1 M...

Page 17: ...til you are instructed to do so 1 Unpack the machine and remove all the wrapping 2 Remove all filament tape from the front A of the machine 3 Open the lower tray B and remove the operating instruction...

Page 18: ...l Martini P1 Date 2 Mar 05 No RG126002a 6 Open the front door open the toner bottle holder C then remove all tape and shipping retainers 7 Remove the PCU inner cover D 2 screws and disconnect the fan...

Page 19: ...05 Model Martini P1 Date 2 Mar 05 No RG126002a 8 Lower the transfer unit by turning its knob A 9 Remove the bracket B and the red tag from the transfer belt 1 screw 10 Remove the pin C and the red ta...

Page 20: ...ical Bulletin PAGE 13 66 Reissued 8 Apr 05 Model Martini P1 Date 2 Mar 05 No RG126002a 11 Open the tandem tray top paper tray and remove the metal retainer bracket D 1 screw wire and red tag B064I401...

Page 21: ...er bottle is in the machine when you do this procedure the toner bottle holder can be damaged 1 Remove the shutter cover A of the toner supply unit 1 screw 2 Remove the lock screw B from the toner bot...

Page 22: ...r hopper B slightly 10 to 20 as you slide it up to remove it 10 While turning the knob C slowly pour in one pack of developer D from one end of the development unit to the other 11 Make sure that the...

Page 23: ...ft side of the hole in the development unit plate 16 Push the development unit all the way in so that the development unit plate touches the mainframe plate B IMPORTANT Make sure you can see the small...

Page 24: ...itialize correctly 1 Open the front door 2 Connect the power cord 3 Turn the main power switch on 4 Go into SP mode Press the Up Down arrow keys together for about 5 seconds then press the Enter key 5...

Page 25: ...for another paper size Feed Station Allowed Size Tandem Tray Tray 1 A4 LEF LT LEF 1 Open the front cover 2 Completely pull out the tandem feed tray A so that the right tandem tray B separates from th...

Page 26: ...oading A4 size paper 9 Re install the motor cover and the tray cover 10 Remove the rear bottom plate D 1 screw 11 Re position the return position sensor bracket E 1 screw To use the paper tray for A4...

Page 27: ...ecal Leveling Stopper 1 Put the 2 leveling stoppers C under the paper bank frame Put one under the 8mm hole and the other under the 8x10mm hole 2 While you press the leveling stopper flat against the...

Page 28: ...cessories and their quantities against this list Description Q ty LED Stand 1 LED Stand Front Cover 1 LED Stand Rear Cover 1 Cable SWB 1 Screw M4X8 1 Screw M4X14 4 2 Remove the rear upper right cover...

Page 29: ...he right cap 6 Attach the LED Stand 4 screws 7 Connect one end of the long harness to the LED Stand Front Cover CN592 8 Connect the other end of the long cable to CN591 9 Lead the cable through the ri...

Page 30: ...Technical Bulletin PAGE 23 66 Reissued 8 Apr 05 Model Martini P1 Date 2 Mar 05 No RG126002a 10 Attach the LED Stand Front Cover 11 Attach the LED Stand Rear Cover 1 screw LED Stand Rear Cover...

Page 31: ...r 05 Model Martini P1 Date 2 Mar 05 No RG126002a 3 A3 DLT Feeder Kit B475 Accessory Check Check the accessories and their quantities against this list Description Q ty 1 A3 DLT Tray 1 2 Short connecto...

Page 32: ...the machine off and unplug the machine before starting the following procedure 1 Draw out the tandem tray completely to separate the left and right sides of the tray then remove the front cover A 2 sc...

Page 33: ...the left tandem tray terminal C 6 Remove the stay D 2 screws and re install it 7 Attach the A3 DLT tray E using the screws removed earlier 8 Re install the front cover 9 Switch the machine on enter th...

Page 34: ...r 05 No RG126002a 4 LCT B473 Accessory Check Check the accessories and their quantities against this list Description Q ty 1 Flat head shoulder screw M4 x 6 1 2 Upper docking pins grooved 2 3 Lower do...

Page 35: ...8 Apr 05 Model Martini P1 Date 2 Mar 05 No RG126002a Installation Procedure Removing Tape 1 Remove the filament tape from the body A and top cover B of the LCT 2 Remove the tape under the lid C of th...

Page 36: ...Remove the LCT installation cover A from the right side of the machine 2 screws 2 Save the screw on the left B You will need it to install the LCT 3 Remove the LCT connector cover C x 1 and the cover...

Page 37: ...ed to unlock the LCT so it can be disconnected from the machine 3 Connect the plug D of the LCT power cord to the side of the machine 4 Insert the flat head shoulder screw E into the hole and fasten i...

Page 38: ...6002a 5 LG B4 Feeder Kit B474 ACCESSORY CHECK Check the accessories and their quantities against this list Description Q ty 1 Tapping screws M4 x 8 4 2 Tapping hex screws M4 x 8 6 3 Harness clamp 1 4...

Page 39: ...ine 1 Open the cover and remove the paper 2 Lower the LCT tray Cover the near end sensor A then press the tray down button B to lower the tray bottom plate CAUTION Switch the machine off and unplug th...

Page 40: ...corner down 2 screws NOTE If the brackets are difficult to install raise the bottom plate with your hand 9 Attach the rear bracket E with the beveled corner down 2 screws 10 Attach the bottom plate ex...

Page 41: ...the position of the lower limit sensor C 1 screw 16 Attach the harness not shown to the back of the plate and secure the sensor connector wire 17 Attach the LCT cover D provided with the kit 1 screw...

Page 42: ...Check the accessories and their quantities against this list Description Q ty 1 Rear joint bracket 1 2 Front joint bracket 1 3 Upper output tray 1 4 Lower output tray 1 5 Tapping screws M3 x 6 2 6 Tap...

Page 43: ...nishers B674 Booklet Finisher which can do punching shifting stapling and saddle stitching with staples Removing Tapes and Retainers 1 Unpack the machine and remove all the wrapping 2 Remove all filam...

Page 44: ...ate 2 Mar 05 No RG126002a Installation CAUTION Switch the machine off and unplug the machine before starting the following procedure 1 Install the front A and rear B joint brackets 2 screws each M4x 1...

Page 45: ...er and tray to the main machine 4 Align the brackets B with the slots in the finisher 5 Slowly and carefully to avoid bending the entrance guide plates of the finisher push the finisher against the si...

Page 46: ...i P1 Date 2 Mar 05 No RG126002a 1 Install the lower output tray A 2 screws NOTE Only the lower output tray has a movable support tray B 2 Install the upper output tray C 2 screws 3 Attach the staple p...

Page 47: ...select the center stapling position These SP adjustments are available but not required at installation SP6902 Fold Position Adjustment Use this SP to fine adjust the fold and staple positions if they...

Page 48: ...The Punch Unit B377 is installed in the 3000 Sheet Finishers B674 Accessory Check Check the accessories and their quantities against this list Description Q ty 1 Punch unit 1 2 Sensor arm 1 3 Hopper...

Page 49: ...the finisher is connected to the machine disconnect it 2 Unpack the punch unit and remove all tapes and shipping retainers 3 Open the front door and remove the rear cover A 4 screws 4 Remove the brac...

Page 50: ...as shown NOTE No special DIP switch settings are required for this punch unit The punch unit sends an identification signal to the machine so it knows what type of punch unit has been installed 12 Sli...

Page 51: ...Description Q ty 1 Front door extension Top 1 2 Rear cover extension bottom 1 3 Shoulder screws 3 4 Tapping screws M4 x 8 7 5 Tapping screws M3 x 6 2 6 Tapping screws M3 x 6 5 7 Ground Plate 1 8 Plate...

Page 52: ...iners 1 If the finisher is connected to the machine disconnect it 2 Remove all tape and retainers from the cover interposer tray A 3 Remove the tape and cardboard B from the ground connector 4 Remove...

Page 53: ...rt the following procedure 1 Attach the three shoulder screws A 3 screws 2 Remove the ground plate B from the finisher and keep the screws 3 Attach the bottom plate C 2 screws M3 x 6 Then attach the g...

Page 54: ...y 2 Lift the cover interposer tray and align the keyholes B with the shoulder screws C Then move the cover interposer down onto the screws 3 Attach the cover interposer with the screw D 1 screw M3 x 6...

Page 55: ...ou cannot see the holes because there is tape on them Punch the screws through the holes 2 Align the notches C in the right rear corner plate D with the screws and attach the plate 3 If there is a gap...

Page 56: ...attach the panel at the right front corner NOTE You cannot see the hole because there is tape on it Punch the screw through the hole 2 Align the notch in the right front corner plate B with the screw...

Page 57: ...oser 2 screws NOTE Make sure to use the two small tapping screws supplied with the machine and not the machine screws that you removed from the finisher with the guide plate 3 Release the lock lever C...

Page 58: ...1 Date 2 Mar 05 No RG126002a 9 Switch on the machine and select the default paper size for the cover interposer IMPORTANT Be sure to execute the correct SP code for the machine Please refer to the tab...

Page 59: ...ption Q ty 11 Cushion 1 12 Table Extension 1 13 Leveling Shoes 1 14 Rear Joint Bracket 1 15 Front Joint Bracket 1 16 Entrance Guide Plate 1 17 Grounding Plate 1 18 Auxiliary Tray Holder 2 19 Auxiliary...

Page 60: ...Technical Bulletin PAGE 53 66 Reissued 8 Apr 05 Model Martini P1 Date 2 Mar 05 No RG126002a B706I201A WMF 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9...

Page 61: ...procedure 1 Unpack the finisher and remove all tapes and shipping retainers 2 Open the front door and remove the shipping retainers Remove brackets A B and C 2 screws each 3 Install the front joint b...

Page 62: ...able extension should be aligned with the edge of the finisher as shown 7 Attach the cushion C to the right side of the upper cover NOTE If you are installing the cover interposer tray do not attach t...

Page 63: ...11 Align the finisher on the joint brackets and lock it in place by pushing in the locking lever B NOTE Before securing the locking lever make sure that the top edges of the finisher and the copier ar...

Page 64: ...ar 05 No RG126002a When you move the finisher to a new location Before you move the finisher do SP6107 003 This moves the mechanisms to their home positions After you move the finisher the mechanisms...

Page 65: ...s against this list Description Q ty 1 Punch unit 1 2 Harness Connector Cable PCB 1 3 Harness Connector Cable HP Sensor 2 1 4 Harness Connector Cable HP Sensor 1 Hopper Full 1 5 Sensor Arm and Sensor...

Page 66: ...isher is connected to the machine disconnect it 2 Open the front door and remove the rear cover 2 screws 3 Unpack the punch unit and remove the motor protector plate A x 4 and the cam lock plate B 1 s...

Page 67: ...Martini P1 Date 2 Mar 05 No RG126002a 7 Remove the paper guide A 4 screws 8 Install the sensor arm B 1 screw small step screw M3 x 4 NOTE Make sure that the sensor arm swings freely on the step screw...

Page 68: ...position the 2 mm spacer B and attach the punch unit C 2 screws M4 x 10 NOTE At the hole just above the lock lever use one of the screws from the paper guide removed above to fasten the remaining two...

Page 69: ...nsor connector cable C to the hopper full sensor on the arm 1 connector 1 clamp then connect the other two connectors to HP Sensor 1 D and CN620 E of the punch PCB NOTE No special DIP switch settings...

Page 70: ...ar 05 No RG126002a 11 Jogger Unit B513 The Jogger Unit B531 is installed in the 3000 Sheet Finisher B706 Accessory Check Check the accessories and their quantities against this list Description Q ty 1...

Page 71: ...B from the jogger unit 2 screws Save the screws 4 With the jogger unit connector on the left side hook the frame of the jogger unit C into the holes on the left and right side of the finisher frame 5...

Page 72: ...install one of these cards because only one PCI slot B4 is available for these options USB 2 0 IEEE 802 11b Wireless LAN If a different card is installed in B4 you must remove it before you install U...

Page 73: ...can only install one of these cards because only one PCI slot B4 is available for these options 1 Turn the machine off 2 Remove the cover of Slot B4 2 screws 3 Remove the plastic cap A from the PCI ca...

Page 74: ...lassification Troubleshooting Mechanical Paper path Part information Electrical Transmit receive Action required Service manual revision Retrofit information Other This RTB has been issued to announce...

Page 75: ...Production 1 01 G1265131A 2AF5 May 2005 Production 1 00 G1265131 CB9C March 2005 Production Version Symptom Corrected 1 04 1 Sometimes the counter information inside the machine cannot be obtained by...

Page 76: ...Version Program No C SUM Effective Date 1 04 G1266511D Jun 2006 Production 1 03 G1266511C 3C1C September 2005 Production 1 02 G1266511B DB02 July 2005 Production 1 01 G1266511A 6DA8 May 2005 Productio...

Page 77: ...cannot be updated via RC Gate 4 14 1 If the paper type setting is changed via WIM while Permit Settings by SNMPv1 and v2 is disabled the browser will timeout The paper type setting change will not be...

Page 78: ...assification Troubleshooting Mechanical Paper path Part information Electrical Transmit receive Action required Service manual revision Retrofit information Other This RTB has been issued to announce...

Page 79: ...05 Production Version Symptom Corrected 1 06 The following settings have been added to WIM Configuration Device Settings System 1 Display IP Address on the Display Panel Displays the device s IP addre...

Page 80: ...Part information Electrical Transmit receive Action required Service manual revision Retrofit information Other This RTB has been issued to announce the firmware release information for the DESS Vers...

Page 81: ...uired Service manual revision Retrofit information Product Safety Other SYMPTOM The maker logo on the printer configuration page regarding the MT P1 machines for NRG G126 22 is incorrect CAUSE The Plu...

Page 82: ...ical Transmit receive Action required Service manual revision Retrofit information Product Safety Other This RTB has been issued to announce the firmware release information for the Finisher SR841 Ver...

Page 83: ...SD card Not available The firmware can only be updated via SD card Version Modified Points or Symptom Corrected 4 15 3 Other change Only version is changed 4 15 2 Sometimes the firmware cannot be upd...

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