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Ricoh FT556, Service Manual

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10. DEVELOPMENT  (A008)

Index

*

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

Parts No.

AD00 1006

5215 3191

5215 3154

5215 3161

5215 3155

5215 3095

5215 3052

5215 3051

5215 3162

5215 3097

5205 1336

A008 3145

5215 3175

5215 3167

5205 3103

5215 3165

AD03 1007

5215 3110

AB01 3064

5215 3089

5215 3101

AD03 8001

5215 3102

5215 3120

5215 3056

5215 3153

5215 3115

A008 3076

A008 3078

5215 3302

5215 3347

A008 3077

5215 3008

5205 3306

5215 3281

Description

Development Unit

Entrance Seal Ass’y

Seal - Upper

Doctor Plate

Seal - Doctor

Adjusting Plate - Magnet Angle

Side Seal - Left

Side Seal - Right

Side Seal - Doctor Blade

Sheet

Front Cover Chain

Upper Casing

Back Spill Plate

Gear - 25T

Bushing - 6mm

Development Auger

Development Sleeve

Bearing Retainer

Gear - Development Sleeve

Developer Knob

Gear - 44T

Paddle Roller

Gear - 39T

Toner Supply Guide

Seal Development

Mylar - 6 x 35 mm

Gear - 17T

Lower Front Side Plate - Development

Lower Casing

Toner Supply Roller

Spring - Gear

Lower Rear Side Plate - Development

Toner Supply Unit

Gear - 18T

Pin

Q‘ty Per
Assembly

1

1

1

1

1

1

1

1

2

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

Index

Parts No.

Description

Q’ty Per

No.

Assembly

35

5447 3236

Gear - 23T

1

36

5215 3321

Gear - 56T

1

37

5215 3328

Joint - Hopper

1

38

5931 3337

Color Toner End Lever

1

39

5931 3386

Actuator Bracket

1

40

5931 3382

Actuator - Red

1

40

5931 3384

Actuator - Blue

1

40

5931 3385

Actuator - Green

1

41

5931 3332

Toner End Actuator

1

42

5931 3394

Spring - Arm

1

43

5931 3330

Toner End Lever

1

44

5442 3233

Spring - Drive Wheel

1

45

5215 3108

Spacer - Development Sleeve

1

46

5219 3326

Rubber Seal - Paddle Roller

1

47

AA08 0010

Bushing - 6mm

1

48

5215 3133

Seal - Right

1

49

A008 3150

Filter Casing

1

50

5215 3303

Seal - Toner Supply Roller

2

51

5215 3394

Seal - 12 x 406 mm

1

52

5215 3395

Seal - 25 x 75 mm

1

53

5215 3327

Shaft - Agitator

1

Summary of Contents for FT556

Page 1: ...RICOH FT5560 F I E L D S E R V I C E M A N U A L RICOH COMPANY LTD ...

Page 2: ...IREMENTS Environment 1 1 Machine Level 1 3 Minimum Space Requirements 1 4 Power Requirements 1 5 COMPONENT INSTALLATION PROCEDURE 1 6 SYSTEM CONFIGURATION TABLE 1 7 How to Use 1 8 PAPER BANK INSTALLATION Accessory Check 1 9 Installation Procedure 1 10 ...

Page 3: ...cedure Without Paper Bank 3rd feed station 1 17 Common Procedure for LCT Installation 1 19 COPIER INSTALLATION Accessory Check 1 25 Installation Procedure 1 26 Cassette Modification 1 34 Key Counter Holder Installation 1 35 Accessory Counter Installation 1 37 DUPLEX UNIT INSTALLATION Accessory Check 1 38 Installation Procedure 1 39 ...

Page 4: ...NSTALLATION Accessory Check 1 51 Removal of Shipping Retainers 1 51 Adapter Accessory Check 1 52 Installation Procedure 1 53 DOCUMENT FEEDER INSTALLATION Accessory Check 1 57 Installation Procedure 1 58 AUTO REVERSE DOCUMENT FEEDER Accessory Check 1 66 Installation Procedure 1 68 COLOR UNIT INSTALLATION Accessory Check 1 75 Installation Procedure 1 76 ...

Page 5: ... Haul Transportation 1 79 Long Haul Transportation By Vehicle 1 81 II SERVICE TABLES SERVICE PROGRAM MODE OPERATION Data Check Mode 2 6 Data Change Mode 2 7 Service Program Mode Table 2 8 Input Check Table 2 30 User Code 2 31 SERVICE REMARKS 2 32 ...

Page 6: ...EVELOPMENT AND TONER SUPPLY 1 Image Density Sensor Removal 3 6 2 Image Density Check and Adjustment 3 7 3 Toner Supply Clutch Disassembly 3 9 CLEANING 1 Cleaning Unit Removal 3 11 2 Pick off Pawl Replacement 3 12 3 Bias Roller Replacement 3 14 4 Bias Roller Blade Replacement 3 15 PRE QUENCHING 1 Pre Quenching Corona Unit Replacement 3 16 ...

Page 7: ... Entrance Guide Height Adjustment 3 22 COPY IMAGE 1 Light Intensity Adjustment 3 23 2 Auto ID Sensor Adjustment 3 26 3 Horizontal Magnification Adjustment 3 28 4 Vertical Magnification Adjustment 3 29 5 Lead Edge Registration Adjustment 3 30 6 Lead Edge Erase Margin Adjustment 3 32 CORONA 1 Charge Corona Wire Replacement 3 34 2 Charge Cleaner Drive Wire Replacement 3 36 3 Pre Quenching Corona Wire...

Page 8: ...enching Corona 3 50 LARGE CAPACITY TRAY l Tray Wire Replacement 3 51 2 Tray Down Sensor and Positioning Switch Replacement 3 53 3 Paper Size Sensor Replacement 3 55 4 Side Registration Adjustment 3 56 DUPLEX UNIT 1 Positioning Roller and Drive Belt Replacement 3 58 2 Positioning Roller Pressure Adjustment 3 59 3 Jogger Home Position Adjustment 3 60 ...

Page 9: ...ement 3 63 Bin Replacement 3 64 Exit Roller Drive Motor Replacement 3 65 Lower Exit Roller Unit and Exit Sensor Replacement 3 66 DOCUMENT FEEDER ARDF 1 DF Belt Drive Motor Speed Adjustment 3 68 2 DF Registration Adjustment 3 70 IV ELECTRICAL DATA SCHEMATICS 4 1 TIMING CHART 4 9 ...

Page 10: ...SECTION I INSTALLATION ...

Page 11: ...r Bank Installation 1 9 Large Capacity Tray lnstallation 1 16 Copier Installation 1 25 Duplex Unit Installation 1 38 Mini Sorter lnstallation 1 46 Midi Sorter Installation 1 51 Document Feeder Installation 1 57 Auto Reverse Document Feeder 1 66 Color Unit lnstallation 1 75 Preparation for Transporting the Copier 1 70 ...

Page 12: ...turn over at least 3 times hour 5 Ambient Dust Less than 0 15 mg m3 4 x 10 oz yd3 6 Room Size More than 10 m3 13 4 yd3 7 If the installation place is air conditioned or heated place the machine a Where it will not be subjected to sudden temperature changes b Where it will not be directly exposed to cool air from an air conditioner in sum mer c Where it will not be directly exposed to reflected hea...

Page 13: ...er in an area filled with corrosive gas 9 Avoid any area higher than 2 000 meters 6 500 feet above sea level 10 Place the copier on a strong and level base 11 Avoid any area where the copier may be subjected to frequent strong vibration 1 2 ...

Page 14: ...arch 1987 MACHINE LEVEL 1 Front to back Within 5 mm 0 2 of level 2 Right to left Within 5 mm 0 2 of level Legs may be screwed up or down to level the machine Set a carpenter s level A on the exposure glass ...

Page 15: ...31 March 1987 MINIMUM SPACE REQUIREMENTS 1 4 ...

Page 16: ...z More than 7A Permissible voltage fluctuation 10 Permissible extension cord At least 300V 30A capacity and less than 5 meters 16 4 ft long NOTES a b c Be sure to ground the machine Do not connect the grounding wire to a gas pipe Make sure the plug is firmly inserted in the outlet Avoid multi wiring Do not set anything on the power cord 1 5 ...

Page 17: ...ferent components to the base copier to obtain the system configuration desired by the customer This installation proce dure has been tailored to this illustration The in stallation of components should start from the lower numbered components and progress to higher numbered components NOTE When not instaIling the duplex unit or the sorter save the duplex unit or sorter key tops and key covers for...

Page 18: ...nit Sorter W i t h o u t Duplex Unit Duplex Unit Large Capacity Tray Paper Bank 4th and 5th Cassette Interface Sorter System Optional Board Adapter T a b l e Cassette Note 2 Note 1 NOTE 1 All copiers have three cassettes as accessories NOTE 2 If the copier already has an ADF sorter or duplex unit installed you do not need an in terface board 1 7 ...

Page 19: ...ch checked item Check off each piece of required the asterisks to the right show the required equipment equipment Interface Sorter Board Adapter Note 2 Auto Document Feeder Sorter W i t h Duplex Unit W i t h o u t Duplex Duplex Unit Large Capacity Tray Paper Bank 4th and 5th Cassette System Optional T a b l e Cassette Note 1 ...

Page 20: ...n Report 1 3 Envelope NECR 115V only 1 4 Expansion docking bracket 2 5 Expansion docking plate 2 6 Mylar paper guide 1 7 Expansion relay roller unit 1 8 Spring 1 9 Nylon wire clamp large 10N 1 10 Nylon wire clamp small 4N 1 11 Bank docking bracket 1 12 Pan head screw M4 X 8 16 13 Pan head screw with washer M4 X 8 2 14 Shoulder screw 1 15 Decal Misfeed 1 16 Multilingual decals 220 240V only 1 set 1...

Page 21: ...of shipping tape A 2 Remove the right side of the system table B 5 screws 3 Install the front and rear expansion docking brackets C on the system table as shown 2 screws each Note If an LCT is to be installed in the system 4 5 first perform the following 1 10 ...

Page 22: ... align c Secure the paper bank to the expansion unit 2 screws d Open the system table front door G swing out the 4th paper feed station H and secure the paper bank to the front side of the system table 1 screw e Remove the bank rear cover I and the bank rear right cover J 2 screws each then secure the bank to the rear side of the system table 1 screw f Install the bank docking bracket K 2 screws g...

Page 23: ...Remove the right side safety switch assem bly C 1 screw Remove the copier rear cover 4 screws lower the PCB plate 2 screws and discon nect the expansion interface harness from the copier Pull the 3rd feed unit out D 4 screws System without duplex unit only Install the mylar paper guide E on the ex pansion relay roller unit 1 12 ...

Page 24: ...ks rear 1 shoulder screw and 1 hook Hook the spring E between the guide plate lever F and the 3rd feed unit mounting bracket While doing this step you must pass the ex pansion interface harness and the safety switch assembly around their respective ex pansion unit uprights Plug the 5P connector red G into CN912 of the 3rd paper feed PCB H connect the other end to the expansion relay clutch I and c...

Page 25: ...nylon wire clamp F on the left image plate of the PCB plate G as shown 1 screw with washer b When doing this step run the harness from the left side of the PCB plate so that the rear cover may close properly Connect the 9P expansion interface har ness connector H to CN606 of the paper feed PCB I and 2 free connec tors 8P J and 6P K to free connec tors from the dc harness c Fix the expansion interf...

Page 26: ...ness inside the expan sion unit Reinstall all covers except under the follow ing conditions If the LCT is to be installed leave off the bank rear cover If the duplex unit is to be installed leave off the expansion rear cover Leave off the copier rear cover if the du plex unit DF and or sorter are to be in stalled 24 Fill out the New Equipment Condition Report 1 15 ...

Page 27: ...ure 115V English only 220V five languages New Equipment Condition Report Envelope NECR 115V only Pick up roller assembly Feed gear Mounting bracket Type A B C Screw M4 x 6 Screw M4 x 8 Screw M4 x 10 Clamp 11 Caution decal 115V English only 220V five languages 12 Multilingual decals 220 240V only in the box according to the 1 1 1 1 1 6 4 1 2 1 1 1 set 1 16 ...

Page 28: ...31 March 1987 1 17 ...

Page 29: ...it front 2 screws rear 1 screw Remove the right side safety switch as sembly D 1 screw Disconnect the expansion interface harness from the expansion unit Pull out the 3rd paper feed unit E from the expansion unit 4 screws Remove the 3rd paper feed PCB 1 screw Refer to the capacity tray common procedure installation assembly for large 1 18 ...

Page 30: ...1 19 ...

Page 31: ...ub C from the feed roller Remove the E ring D on the feed roller shaft Press the pad positioning plate E down and unhook the spring F using a small screw driver the large capacity Remove the strips Install the mounting bracket Type B G on tray H screws of shipping tape I 1 20 ...

Page 32: ...e expansion interface harness and the safety switch assembly around their respective expansion unit uprights b Reinstall the 3rd paper feed unit into the expansion unit 4 screws and the safety switch assembly 1 screw c Reconnect the expansion interface har ness to the expansion unit CN901 902 and 903 of the 3rd paper feed PCB d Reinstall front and rear right expansion unit covers 1 21 ...

Page 33: ... fix the pick up roller D in a raised position with shipping tape E as shown Place the large capacity tray F in the cas sette holders of either the 3rd or 5th feed station Make sure that the rib of the tray side plate fits into the groove of the cas sette holder Then remove the strip of tape holding the pick up roller Secure the large capacity tray to the feed station 2 long screws 1 22 ...

Page 34: ...ion unit or the paper bank as follows 4P connector to CN911 3rd paper feed PCB or CN958 paper bank PCB 7P connector to CN908 3rd paper feed PCB or CN956 paper bank PCB 3P connector to CN909 3rd paper feed PCB or CN957 paper bank PCB 5th Feed Station Only Remove the harness hole plate C 1 screw Fix the tray harness with the nylon clamp D 1 23 ...

Page 35: ...87 24 25 26 Reinstall the covers except for the expan sion and copier type 2 only rear covers for duplex installation Stick the caution decal A on the copier rear cover Fill out New Equipment Condition Report 1 24 ...

Page 36: ...tte large 1 5 Cassette small 2 6 Receiving tray 1 7 Original holder 1 8 Editing sheet 1 9 Operating instructions 1 115V English only 220V five languages 10 Operating instruction cards 1 set 115V English only 220V five languages 11 Sort Stack Key Cover 1 12 Sort Stack Key Top 1 13 Duplex Key Cover 1 14 Duplex Key Top 1 15 Multilingual decals 220 240V only 1 set If not installing the duplex unit or ...

Page 37: ... the copier front cover B remove the shipping tape C and the wedge D be tween the registration rollers as shown Remove the copier scanner lock plate cover E 1 screw Remove the copier scanner lock plate F 1 screw Save the scanner lock plate for future use Reinstall the copier scanner lock plate cover 1 26 ...

Page 38: ...nit C to the lock posi tion and remove the fusing unit cover D 2 screws 9 Prime the oil supply pad E with silicon oil 10 Fill the oil tank F with silicon oil 11 Manually operate the oil pump lever G and confirm proper operation and condition of the silicon oil supply system 12 Reassemble the fusing unit and return it to its original position 1 27 ...

Page 39: ...ace the unit on a clean sheet of paper 14 Separate the toner tank C from the devel opment unit D 2 screws 15 Pour one bottle E of developer into the de velopment unit while turning the knob F counterclockwise to distribute the devel oper 16 Remount the toner tank on the development unit 1 28 ...

Page 40: ...or B Remove the toner collection bottle C Lower the T S corona unit D Place a sheet of paper E over the T S corona unit Remove the charge corona cover F 1 screw Unplug the charge corona connectors and remove the charge corona unit H Remove the quenching charge unit I G Remove the drum stay J reverse thread ed knob and 1 screw 1 29 ...

Page 41: ...sleeve D Save the drum protective sleeve for fu ture use when servicing the copier 28 Reinstall the drum stay 1 knob and 1 screw the quenching charge unit and the charge corona unit 29 Reconnect the charge corona connectors and reinstall the charge corona unit cover 1 screw 30 Remove the paper over the T S corona unit and return the T S corona unit to its original position 1 30 ...

Page 42: ...e that the hooks of the transport plate C are positioned underneath the bottle cover D then reinstall the toner col lection bottle cover E 1 screw CAUTION When installing the development unit F be sure the development unit rail is properly engaged with the guide rail in the copier 33 Reinstall the development unit 1 31 ...

Page 43: ...otate the cartridge counterclockwise When the toner cartridge gear is proper ly engaged the toner cartridge will not rotate freely 240 volt areas only Remove the copier rear cover 3 screws disconnect the wire from the 220 volt termi nal B and connect it to the 240 volt termi nal C as shown Reinstall the copier rear cover 1 32 ...

Page 44: ...ing the Number Keys Press the Recall Enter Key again After the warm up period is completed press the Start key for drum conditioning After the machine stops turn off the main switch Install the operating instruction cards A over the Dip switch cover as shown two sided tape Install the original holder B on the platen cover as shown and install the receiving tray C Load paper into the cassette and c...

Page 45: ...e desired paper size position 1 screw Paper size positions are shown on the inside of the cassette 4 Reinstall the bottom plate 5 Reinstall the side fences in the desired paper size position 6 Attach the proper paper size decals E on the cassette at the positions shown 7 Insert the actuator plate F in the slot on the front of the cassette as shown 1 34 ...

Page 46: ... front cover A 2 screws Remove the cover plate B 2 screws Pull out the 4P key counter connector C through the key counter access hole and remove the shorting plug D Connect the 4P connector on the key count er holder E to the key counter harness Hold the fixing plate on the inside of the key counter bracket F and insert the key counter holder 1 35 ...

Page 47: ...xing plate with the mounting holes of the key counter holder and secure the key counter holder Note The fixing plate has three sets of holes Make sure to use the holes that match the type of counter when install ing 7 Reinstall all covers 1 36 ...

Page 48: ...about half way Remove the front inner cover C 5 screws this cover should be removed from the top first Remove the accessory counter cover plate D 2 screws Push the accessory counter E into the space provided until it locks Connect the 2P connector F on the acces sory counter to the counter harness G Reinstall all covers 1 37 ...

Page 49: ... 7 8 9 10 Installation procedure 115V English only 220V five languages New Equipment Condition Report Envelope NECR 115V only Duplex receiving tray Jogger unit cover Tray supporter 1 Exit Roller Belt 2 Cover Stopper 1 Duplex Safety Switch Cover 1 Pan head screw 11 Truss screw M4 12 Decal Misfeed D 13 Multilingual decals M4 X 8 7 X 8 4 1 220 240V only 1 set 1 38 ...

Page 50: ...TALLATION PROCEDURE 1 Remove from the 2 Remove the front expansion shipping each the left A and rear B covers expansion unit 2 screws each C and left D side brackets 4 screws 3 Remove the strips of shipping tape E 1 39 ...

Page 51: ...screws inner 4 screws Remove the rear duplex shipping bracket C 1 screw Remove all three shipping stays D from the duplex unit 2 screws each If the mylar paper guide was previously installed lower the guide plate lever of the expansion relay unit and remove the mylar paper guide 1 40 ...

Page 52: ...ure that the duplex unit side plates B fit to the outside of the expansion unit rails C When sliding the duplex unit into the ex pansion unit lift the jogger unit by the sides to prevent the turn guide from being damaged Run the harness D into the copier through the duplex harness hole Slide the duplex unit all the way into the expansion unit 1 41 ...

Page 53: ...ecure the duplex unit A to the expansion unit B 4 screws Secure the cover stopper C to the duplex transport side plate 1 screw Install the duplex safety switch cover D 2 truss screws Stick Misfeed shown Decal D E in the position ...

Page 54: ... 2 truss screws and 2 long screws with washers and the jogger unit cover B Remove the two long screws and the washers from the duplex unit and use them to install the duplex receiving tray 17 Install the tray supporter C and copier receiving tray D 1 43 ...

Page 55: ...erface board A on the PCB plate B 2 screws 1 connector 19 Connect the duplex harness to the copier as follows Black connector C to CN802 on the interface board White connector D to white 2P connector on the ac harness 20 Turn on Dip switch 801 1 on the interface board E 1 44 ...

Page 56: ...f of the center exit roller Peel off the panel cover C on the left side of the operation paneI Set the duplex key top copier accessory D and stick on the duplex key cover copier accessory E as shown Install all covers except the rear copier cover for sorter and DF installation 1 45 ...

Page 57: ...ries in the box according to the following list 1 Knob Screw 2 2 Grounding Screw 1 3 Toothed Washer 1 4 New Equipment Condition Report 1 5 NECR Envelope 115V only 1 6 Multilanguage Decal 220 240V only 1 7 Spacer 4 2 x 12 x 2 9 2 REMOVAL OF SHIPPING RETAINERS 1 Remove the strips of tape shown in the 1 46 ...

Page 58: ... Check parts are required to install the Interface PCB Type B Sorter adapter type D is required only when the system plex unit the accessories Type D box according 1 Mounting Stud 2 M4 x 8 Screw does not include the du in the Sorter Adapter to the following list 2 2 1 47 ...

Page 59: ...lastic caps C from the left cover If the duplex unit is installed remove the tray supporter D three plastic caps E and two truss screws F from the du plex unit Install the sorter adapter as follows Duplex unit not installed a b c Screw in the lower mounting studs G Screw the M4 x 8 screws halfway into the mounting studs Hook the sorter adapter H on the screws and tighten the screws to fix the adap...

Page 60: ...opier Insert the two mounting studs into the docking holes and pass the harness through the access hole 8 Fix the sorter unit to the copier with two knob screws and spacers B When installing the duplex unit the spacers are not needed 9 Connect the sorter adapter harness C to the sorter Free white 2P connector non duplex machines only 1 49 ...

Page 61: ... ground wire C 1 screw Turn on DIP SW801 3 on the interface board D Mount the sorter covers and copier rear cover Peel off the panel cover E at the left end of the operation panel F Insert the Sort Stack key top copier acces sory G and stick down the Sort Stack key cover copier accessory H Check the sorter s operation and fill out the New Equipment Condition Report 1 50 ...

Page 62: ...rew 1 Washer M4 220 240V only 1 New Equipment Condition Report 1 NECR Envelope 115V only 1 Multilanguage Decal 220 240V only 1 In addition to the above components the box also contains two spacers a collar and a relay guide plate These components are not used when installing the midi sorter on this copier REMOVAL OF SHIPPING RETAINERS 1 Remove the strips of tape shown in the figure 1 51 ...

Page 63: ...install the sorter NOTE Check Sorter Adapter Type D Interface PCB Type B Sorter adapter type D is required only when the system does not include the du plex unit the accessories Type D box according to 1 Mounting Stud 2 M4 x 8 Screw in the Sorter Adapter the following list 2 2 1 52 ...

Page 64: ...r supply cord of the copier 2 Remove the receiving tray A and rear cover B of the copier 3 screws 3 a b Remove the five plastic caps C from the left cover If the duplex unit is installed remove the tray supporter D three plastic caps E and two truss screws F from the du plex unit 1 53 ...

Page 65: ... Duplex unit not installed a b c d Screw in the lower mounting studs A Screw the M4 x 8 screws halfway into the mounting studs Hook the sorter adapter B on the screws and tighten the screws to fix the adapter Remove the relay guide C from the sorter 1 54 ...

Page 66: ...retainers C 2 screws each 8 Mount the sorter on the copier Insert the two mounting studs D into the docking holes E and pass the harness F through the access hole G 9 Fix the sorter unit to the copier front with the knob screw H 10 Connect the sorter adapter harness I to the sorter Free white 2P connector non duplex machines only 1 55 ...

Page 67: ...nd wire C 1 screw and washer Turn on DIP SW801 2 on the interface board D Mount the sorter covers and copier rear cover Peel off the panel cover E at the left end of the operation panel F Insert the Sort Stack key top copier acces sory G and stick down the Sort Stack key cover copier accessory H Check the sorter s operation and fill out the New Equipment Condition Report 1 56 ...

Page 68: ...Original exit guide Flip scale Flip scale spring Flathead shoulder screw Original feed table Original table cover 1 1 1 1 1 1 2 1 1 10 DF interface harness 1 11 Nylon harness bushing 1 12 A4 test chart 1 13 Flathead screw M4 x 6 2 14 Ground screw 2 15 Star washer 2 16 Pan head screw M4 x 6 4 17 Pan head screw with washer M4 x 6 2 18 Pan head screw M5 x 12 4 19 Multilingual decals 220 240V only 1 s...

Page 69: ...ear cover 3 screws E ADF docking hole cap 2 pcs F Save the above parts for future use 3 Secure the rear upper cover G 2 screws 4 Set the flip scale H with the flip scale spring I on the original exit guide J then mount it as shown 2 flathead screws 5 Secure two flathead shoulder screws K as shown in the figure 6 Remove the strips of shipping tape L 1 58 ...

Page 70: ...he mounting posts B into the DF mounting brackets C Temporarily secure the mounting posts to the DF mounting brackets 4 screws Remove the DF cover D 4 screws Remove the shipping cushion from E be tween the stopper solenoid F and the DF side plate G 1 59 ...

Page 71: ... the DF as follows a Remove the DF grip plate F 2 screws b Place 2 sheets of A3 11 x 17 paper between the white belt guide spacers G and the exposure glass c Loosen the mounting screws of the right side magnetic catch H Push down the right side of the magnetic catch bracket I then tighten the screws of the right magnetic catch Repeat this process with the left side magnetic catch Make sure the mag...

Page 72: ...nd rear left corners 2 Adjust the two distances so that they are the same by using the left height adjusting bolt B on the DF mounting bracket 3 Adjust the right rear height adjusting bolt C so that the DF closes properly Make sure that the belt is properly positioned in the belt guide spacers 4 Tighten the four screws M5 x 12 on the mounting posts Lock the height ad justing bolts B C 2 lock nuts ...

Page 73: ...nnect the DF interface harness to the DF PCB D 3 connectors NOTE The fiber optics connectors E have differ 17 18 ent colors Be sure to match these colors when making these connections Secure the DF ground wire F on the DF base plate 1 ground screw and star washer Open the DF and install the nylon harness bushing G from the underside This har ness bushing should be positioned around the vinyl tube ...

Page 74: ...dy been in stalled on the system Connect the 3 DF connectors a Run the two fiber optic connectors B from behind the PCB plate C being careful not to damage them and connect them to the interface CN806 Brown CN807 Black board as follows b Connect the DF harness connector to the copier s ac 4P connector Secure the ground wire D to the copier frame 1 ground screw and star washer 1 63 ...

Page 75: ...Keep this copy for reference and mark PM Platen Mode on the reverse side of it c Make a copy using the test chart with the DF d Adjust the DF registration against the platen reference mode PM by using VR101 on the DF PCB A PM DF Turn VR101 clockwise PM DF Turn VR101 counterclockwise e Continue to repeat steps c and d until you achieve the same registration as in step b 1 64 ...

Page 76: ...31 March 1987 24 25 26 Replace all covers Check the operation of the DF and copier system Fill out the New Equipment Condition Report 1 65 ...

Page 77: ...2 13 14 15 following list Original Exit Guide Flathead screw M4 x 6 Flip Scale Flip Scale Spring Original Table Pan Head Screw M4 x 8 Original Table Cover Nylon Harness Bushing Harness Bracket Pan Head Screw M4 x 6 Nylon Clamp N7 Toothed Washer Ground Screw Lift Switch Actuator Plate Pan Head Screw With Washer M4 x 8 1 2 1 1 1 11 1 1 1 1 1 1 1 1 2 1 66 ...

Page 78: ... 20 21 22 23 Flathead Screw M4 x 8 Flathead Shoulder Screw M4 x 8 for magnetic latch Test Chart A4 NECR Envelope NECR 115V Only Multiple Language Decal 220 240V Only ARDF Fixing Plate Pan Head Screw M5 x 8 1 2 1 1 1 1 1 4 1 67 ...

Page 79: ...e the following parts Platen cover B Mounting studs 2 C Truss screw D Left scale 2 screws E Rear cover 3 screws F Rear upper cover G 3 Mount the flip scale H on the copier original exit guide I 2 screws Ensure that the flip scale spring J is set correctly 4 Secure the 2 flathead shoulder screws K as shown in the figure 1 68 ...

Page 80: ...wo screws C pan head screws with washer M4 x 8 to the holes D on the ARDF fixing plate and install the ARDF Then secure it with the lift switch actuator plate E 3 pan head screws M4 x 8 F 1 flat head screw M4 x 8 G 8 Remove the ARDF cover H 4 screws and remove the shipping cushion l from between the stopper solenoid J and the ARDF side plate K 1 69 ...

Page 81: ...over D under the original table 3 pan head screws M4 x 8 Remove the fiber optics adapter E from the ARDF interface harness F Pass the ARDF interface harness through the hole in the harness bracket G Then secure the harness bracket to the ARDF fixing plate H 1 pan head screw M4 x 6 Install the interface board I 2 screws and 1 connector This is not necessary if a sorter or a duplex unit has already ...

Page 82: ...as follows CN806 Brown CN807 Black 15 Connect the ARDF harness to the copi er s ac 4p connector 16 Secure the ground wire D to the copier frame 1 ground screw and washer 17 Install the nylon harness bushing E in the harness bracket Ensure that there is no slack between the harness hole and the harness bracket 18 Secure the harnesses with a clamp F 1 pan head screw M4 x 8 19 Raise and secure the co...

Page 83: ... Front Side Original b Keep this copy for reference and mark PM Platen Mode on its reverse side c Make a copy using the test chart with the DF d Adjust the DF registration against the platen reference mode PM by using VR101 on the ARDF main board A PM DF Turn VR101 counterclockwise PM DF Turn VR101 clockwise e Continue to repeat steps c and d until you achieve the same registration as in step b 1 ...

Page 84: ... the copier test chart on the original table of the ARDF Press switch 101 on the ARDF main board twice Press the Start key to make a copy then press switch 102 to feed out the test chart Adjust the DF registration against the platen reference mode PM by using VR 102 on the ARDF main board PM DF Turn VR102 clockwise PM DF Turn VR102 counterclock wise 1 73 ...

Page 85: ... SW101 as follows ON 101 1 3 OFF 101 2 4 Move the ARDF stoppers A to the ends as shown and tighten the allen screws Reinstall the copier and ARDF covers When reinstalling the ARDF cover make sure that the belt holders B do not ride on the ribs C of the ARDF cover Check the operation of the ARDF and copier system Fill out the New Equipment Condition Report 1 74 ...

Page 86: ...ssories in the box according to the fol lowing list 1 2 3 4 5 Actuator Red 1 Actuator Blue 1 Actuator Green 1 Screw M3 x 4 1 Color Decal Sheet 1 Note The color development unit should be installed after This procedure should be done when the color developer drum conditioning is finished is replaced 1 75 ...

Page 87: ...the color development unit Stick the appropriate decal B on the de velopment unit handle Separate the toner tank C from the de velopment unit D 2 screws Pour one bottle of color developer E into the development unit while turning the knob F counterclockwise to dis tribute the developer 1 76 ...

Page 88: ...f the copier install the color development unit A Install a color toner cartridge B Remove the DIP switch cover C on the left side of the operation panel 1 screw and turn on DIP SW5 D Plug in the machine and turn on the main switch Confirm that the color toner indica tor is displayed on the operation panel Press the Program key 20 should be displayed in the Copy Counter Put five sheets of white pa...

Page 89: ...arm up period is completed press the Start key After the machine stops press the ap propriate Number key according to the fol lowing list Red toner 7 Green toner 8 Blue toner 9 Turn off the main switch and the DIP switch Reinstall the DIP switch cover 1 screw 1 78 ...

Page 90: ... as follows The copier may be seriously dam aged if it is moved without proper preparation the drum protective sleeve A 1 2 3 4 Insert Re install the development unit Re install the drum stay and charge corona unit Secure the following items with tape Manual feed table Platen cover or document feeder The power supply cord roll up first Expansion front cover System table front door 1 79 ...

Page 91: ... 8 9 Remove the sorter to prevent damage to the bins Remove the Remove the Remove the ment feeder Remove 3rd feed the duplex receiving tray cassettes original table from the docu LCT if it is installed in the station 1 80 ...

Page 92: ...short haul procedure developer from the develop 2 Place a wedge between the registration rollers 3 Remove the sorter and secure the follow ing items with tape top cover jam clearing tray bins tape the right and left edges of the spacers together 4 Remove the scanner lock plate cover A and install the scanner lock plate B NOTE Confirm that the scanner is at the home position 1 81 ...

Page 93: ...r shield glass 1st and 2nd feed guide plates Remove the LCT if it is installed in the 5th feed station Secure the LCT covers and power supply cord with tape Separate the system into the two units as follows Paper Bank and System Table Copier duplex unit and or document feeder Tape the bank interface harness and ac harnesses to the top of the bank 1 82 ...

Page 94: ...SECTION II ...

Page 95: ...II SERVICE TABLES PM Table 2 1 Service Program Mode Operation 2 6 Service Remarks 2 32 ...

Page 96: ...l or water 3 Platen cover sheet C C C C C Alcohol or water replace if necessary 4 Scanner guide rod L L L L Launa oil or equivalent and plate 5 Guide rod felt L L L L Launa oil or equivalent if necessary 6 APS sensor C C C C C Dry cloth 7 ADS sensor C C C C C Dry cloth PAPER FEED 8 Paper feed roller C R R R R Water 9 Friction pad C R R R R Water 10 Paper feed guide C C C C plate 11 Registration se...

Page 97: ...C C Blower brush AROUND DRUM 14 Corona wires C R R R R Dry cloth 15 Wire cleaner R R R R 16 End blocks and casing C C C C C Dry cloth 17 Transfer guide plate C C C C Dry cloth 18 PTL filter C C C C C Dry cloth discharge before installation 19 QL filter C C C C C Dry cloth discharge before installation 20 ID sensor C C C C C Blower brush 21 Erase lamp unit C C C C Dry cloth ...

Page 98: ...ottle DEVELOPMENT UNIT 30 Developer 31 Upper brush seal 32 Side seals 33 Development unit guide 34 Toner supply clutch 35 Filter casing EM C C 80K R C R R C C C C R C C C C 160K R C R R C C C C R C C C L C 240K R C R R C C C C R C C C C 320K R C R R C C C C R C C C L C NOTES Dust with setting powder Replace if necessary Dust with setting powder Replace if necessary Empty of used toner If necessary...

Page 99: ... oil 40 Oil blade C R C R Prime with silicone oil 41 Fusing entrance and C C C C Suitable solvent exit guides 42 Oil sump C C C C 43 Oil tank C C C C Remove paper clay with pipette OTHERS 44 Development drive L L Spindle oil chain 45 Main drive chain L L Mobil Temp 78 46 Transport belt C C C Alcohol or water 47 Bushings L L Spindle oil 48 Fusing drive gear L L Mobil Temp 78 49 Development sleeve L...

Page 100: ...itioning roller DOCUMENT FEEDER 56 Belt 57 Pick up roller 58 Feed roller 59 Friction roller LARGE CAPACITY TRAY 60 Pick up roller EM C C C C C 80K C C C C 160K L 240K R R R C C C C C 320K L C C C C R NOTES Mobil Temp 78 Dry cloth Belt cleaner replace if necessary Water replace if necessary Water replace if necessary Water replace if necessary Water 2 5 ...

Page 101: ...maintained RAM 1 1 2 3 4 5 Data Check Mode Remove the DIP switch cover on Copy Counter will start blinking Enter the number of the desired Service Program Mode table Press the Enter key the operation panel and turn on DIP SW 201 8 The SP Mode using the numeral keys according to the The appropriate data will be displayed in the Magnification indicator After you have finished with the service progra...

Page 102: ... using the numeral keys according to the Service Program Mode table 4 Turn off DIP SW 201 8 The following procedure can also be used to access program numbers 10 11 90 91 and 92 instead of using DIP SW 201 8 1 Press the Mode Clear key 2 Press the Clear Stop key 3 Press the Enter key at this time the Copy Counter should blink 4 Enter the desired number using the numeral keys 5 Press the Enter key S...

Page 103: ...otal counter OFF without jam detec advances while tion copying 7 Charge Wire Charge wire cleaner The motor starts Cleaner motor operation when Enter key is pressed Stops after 1 cycle about 60 s 8 Input Check Displays the input For data see the from sensors input check table 9 Exposure Lamp Displays lamp Input 1 then press output regulator output the Enter key The lamp stays on 10 s 2 8 ...

Page 104: ... will appear in the copy counter Press Start to activate For 50 copies lamp is on Then lamp OFF until Vsp 0 4 V Then lamp on for rest of cycle Press C S to stop 11 All Indicators Turns on all the in ON dicators on the oper ation panel 13 Destination Shows the market D Japan Code the machine is A USA intended for C Canada E Europe F Taiwan 2 9 ...

Page 105: ...uto Cassette Selects auto 0 ON 0 Copier automatically Shift cassette shift 1 OFF shifts to another mode cassette holding same size paper when paper runs out 18 Beeper Turns beeper ON 0 ON 0 or OFF 1 OFF 19 Image Density Selects the pri 0 ADS 0 Mode ority of image 1 Manual density control when the main switch is turned on 20 Feed Station Selects feed station 0 LCT 0 Priority priority at power on 1 ...

Page 106: ...s sizes to be fed from the same stack Sort mode is auto matically selected when more than 2 ori ginals are set on the DF original table and the entered quantity is greater than 2 Selects fusing unit idling mode Selects toner supply system 0 APS 1 Manual 0 4 s 1 60 s 0 Normal 1 Free 0 Normal 1 Sort 0 OFF 1 ON 0 Detect 1 Fixed 0 0 0 0 0 0 Timer starts from original feed out Sorter and DF must be ins...

Page 107: ...es how much 0 7 0 Amount Fixed toner is supplied in 1 3 5 Mode fixed mode 2 10 5 3 14 33 ID Sensor Sets the bias volt 0 500 0 500 V normal Bias Black age applied to the 1 440 440 V lightest Toner bias roller when 2 470 470 V light sensing image 3 530 530 V dark density 35 Toner Supply ID sensor check is 0 Normal 0 performed every 5 1 ON copies Changes toner end level from 0 75 V to 0 7 V 2 12 ...

Page 108: ...e that the lead 1 15 mm problems occur Timing edge separation corona is applied 38 Erase margin Sets the width of 0 10 mm 0 the erase margin 1 5 mm 2 15 mm 3 20 mm 39 Charge Wire Sets charge wire 0 ON 0 Cleaner cleaner operation to 1 OFF ON or OFF 41 Lead Edge Adjusts the lead 0 15 8 1 mm per step Erase Margin edge margin 7 mm to 8 mm Adjustment 42 Registration Adjusts registration 0 15 8 1 mm per...

Page 109: ...gnification perpendicular to the 1 4 to 1 6 Adjustment direction of paper travel 46 Size Detec Corrects size 0 15 8 1 mm per step tion Error detection 7 mm to 8 mm Correction 49 Fusing Tempera Adjusts fusing temp 0 Normal 0 185 ture Adjustment 1 Low 175 50 Length Detec Displays the length Press Start key tion Check detected by the size to display Do not detection circuit repeat more than 10 times ...

Page 110: ...e 53 Drum Tempera Displays the drum ture temperature 54 Vsg Adjustment Turns on ID sensor Adjust Vsg with VR LED on the ID sensor board LED turns on 10 s no drum rotation 55 Vsg Vsp Displays Vsg and Vsp Average value of Check 10 copies 56 ADS Reference Sets ADS reference Machine starts free Voltage voltage for standard run originals Press Print to start and C S to stop 2 15 ...

Page 111: ...turn on Press C S to stop 58 APS Sensor Adjusts the APS Machine starts free Adjustment sensor voltage with run APS voltage is standard original adjusted Press Start key to turn on After pres sing key press 0 to set length vol tage or press 1 to set width voltage Press C S to stop 59 Bias Voltage Displays bias voltage Without temperature Press Start to turn on compensation Press C S to stop ...

Page 112: ...ly is reset when Vsp becomes 0 5 V Selects the color toner supply ratio Shows the number of color copies made Data 0 14 1 7 2 21 3 28 4 35 5 42 6 49 7 56 0 Red 1 Green 2 Blue Factory Comments Setting Use this mode to bring a Iow toner condition back to normal Use only with black toner During this period Vsp is displayed Press 0 to display Vsg 0 Multiply number by 100 Example 24 2400 sheets Cannot ...

Page 113: ...l Bias Color age applied to the 1 590 590 V lighter Toner bias roller when 2 650 650 V darker sensing image density 76 Sorter Bin Sets the stack mode 0 No limit 0 Limit is determined Capacity quantity limit 1 Limit by paper size 77 Odd Number Sets the copier to 0 ON 0 When on the final Duplex Copy eject the final copy 1 OFF sheet is fed out when if an odd number of off it stays in the originals is...

Page 114: ...s of the PM counter Resets the PM counter Selects user code mode Key counter shorting connector must be removed Data 0 155 1 200 0 OFF 1 ON 0 80 k 1 60 k 2 100 k 0 OFF 1 ON Factory Setting 0 0 0 0 Comments For PB machines 0 is ON and 1 is OFF When the PM count is exceeded the Service Call and Key Counter indicators blink Use after performing PM If on must enter a code to copy See user code table R...

Page 115: ... counter from 0 to 999999 Use and keys to endless count select user code lower two digits of user code displayed in copy counter First 3 digits of copy count are displayed in Magni fication indicator Press to display second 3 digits 92 User Code Resets user counters Counter Reset Select the user code counter using and keys To reset press 1 then ...

Page 116: ...s 999 Otherwise max is number entered 97 Clear Service Clears the service DIP SW 201 7 Jam Count call and jam counters must be on 98 Clear Clears the following Cleared at factory Counters counters DIP SW 201 7 counters 100 to 139 must be on user program PM counter User code counter 99 Clear All Clears all counters Test pin 101 and Memory and returns all modes 102 shorted to factory settings DIP SW...

Page 117: ... motor has operated 101 Total Copies Displays the total The first three digits number of copies are shown in the Mag nification indicator Press to display the second 3 digits 102 Duplex Copies Displays the total The first three digits number of duplex are shown in the Mag copies made nification indicator Press to display the second 3 digits 2 22 ...

Page 118: ...the paper bank unit Displays the total number of sheets fed from the LCT The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three digit...

Page 119: ...uction copies Displays the total number of enlarged copies The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three digits are shown in the Msg nification indicator Press to display the second 3 digits The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three digits are shown in...

Page 120: ...r of originals are shown in the Mag DF copied using the DF nification indicator Press to display the second 3 digits 120 Total Service Displays the total The first three digits Calls number times that the are shown in the Mag Service Call indicator nification indicator has turned on Press to display the second 3 digits 121 Service Calls Displays the total The first three digits for Optics number O...

Page 121: ...23 Service Calls Displays the total The first three digits for Drive number of Drive are shown in the Mag service calls nification indicator Press to display the second 3 digits This service call can result from the pulse generator or corona wire cleaner sensor 124 Service Calls Displays the total The first three digits for Fusing number of Fusing are shown in the Mag service calls nification indi...

Page 122: ...ntrance area paper jams Displays the total number of jams at the fusing unit The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three digits are shown in the Mag nification indicator Press to display the second 3 digits The first three d...

Page 123: ...The first three digits number of jams in the are shown in the Mag exit area nification indicator Press to display the second 3 digits 137 Paper Bank Displays the total The first three digits Jams number of paper bank are shown in the Mag jams nification indicator Press to display the second 3 digits 138 Sorter Jams Displays the total The first three digits number of sorter are shown in the Mag jam...

Page 124: ...ch 87 Mode No Function Data Factory Comments Setting 139 DF Jams Displays the total The first three digits number of DF jams are shown in the Mag nification indicator Press to display the second 3 digits 2 29 ...

Page 125: ...x Tray Sensor Sorter Inlet Sensor Sorter Bin Sensor 0 0 3 0 4 0 5 0 0 0 0 1 17 Sorter Home Position Sensor 0 18 Sorter Cover Switch 1 20 Toner End Sensor Color 1 21 Key Counter Noise Prevention Switch 0 22 Charge Corona Wire Cleaner Sensor 0 25 Paper Bank Installed 26 Large Capacity Tray 27 Duplex Unit Installed 28 Midi Sorter Installed 29 Mini Sorter Installed 1 Installed 1 1 1 1 2 30 ...

Page 126: ...ch 87 USER CODES There are 20 user codes as follows 1 2 3 4 5 6 7 8 9 10 1101 1202 1303 1404 1505 1606 1707 1808 1909 2010 11 12 13 14 15 16 17 18 19 20 2111 2212 2313 2414 2515 2616 2717 2818 2919 3020 2 31 ...

Page 127: ...CB plate do not put it on a conductive surface This is to avoid discharging the battery of the user program memory 2 When installing a new RAM board on the main board clear its RAM as follows a Make sure that the main switch is off b Fix the new main board to the PCB plate and plug in all the connectors c Connect test pins TP101 and TP102 with a jumper wire d Turn on the main switch e Turn on DIP ...

Page 128: ...SECTION Ill REPLACEMENT AND ADJUSTMENT ...

Page 129: ...III REPLACEMENT AND ADJUSTMENT ...

Page 130: ...ront cover A 1 knob screw and pull the fusing unit B about halfway out Remove the front inner cover C 5 screws Remove the power relay bracket D 1 screw Disconnect the exposure lamp harness E 2p white connector Take off the left scale 2 short screws Remove the exposure glass 3 1 ...

Page 131: ...move the width sensor G 1 screw Remove the scanner harness H from the 1st scanner I 1 screw Slide the scanner to the right and remove the female end of the exposure lamp power supply harness J from the copier Remove the scanner harness from the har ness hold down block K 1 screw Release the fiber optics cable from the clamps L then remove it Slide the scanner to the left and remove the lens housin...

Page 132: ... screwdriver A disconnect the fiber optic cables from CN109 B on the main board and CN407 408 C D on the optics board NOTE Be careful not to damage the ends of the cables Lower the PCB plate E Pull the fiber tics cavity optics cables F into the Replace the fiber optics cables 3 3 ...

Page 133: ...3 11 x 17 paper on the exposure glass Turn on the main switch and press 5 then 8 then the key Wait for the copier to warm up then press the Start key Press the 0 key and adjust the paper length sensor using VR401 on the optics board B Press the 1 key and adjust the paper width sensor using VR402 on the optics board B Turn clockwise to increase H Turn counterclockwise to decrease L Press the C S ke...

Page 134: ...The length of the test chart is displayed in the Magnification Ratio indica tor The correct length for A3 is 420 If the length displayed is not 420 the adjusting procedure is as follows 1 Remember the number displayed by SP mode 50 and subtract it from 420 2 Add this difference to the number displayed flashing by SP mode 46 Press 4 6 and in that or der 3 Enter this number and press the Enter key C...

Page 135: ...31 March 87 DEVELOPMENT AND TONER SUPPLY 1 IMAGE DENSITY SENSOR REMOVAL 1 Open the front cover 2 Remove the development unit A 3 Slide out the image density senso 4 Clean or replace the sensor 3 6 ...

Page 136: ...oard is replaced drum has been replaced and Vsg is not within specifications When a problem with toner supply occurs and checking the ID sensor shows that the Vsg is not within specifications ADJUSTMENT STANDARD 4 V 0 2 V 1 Clean the Image density sensor 2 Copy a white sheet of paper to ensure that the ID development area on the drum is clean 3 Turn off the main switch 3 7 ...

Page 137: ...h then press 5 4 and in that order Vsg is displayed in the Magnification indica tor for ten seconds 6 Adjust Vsg using the variable resistor B on the front of the ID sensor board C Turn clockwise to increase Hl Turn counterclockwise to decrease L 7 Turn off the main switch and DIP SW 201 8 3 8 ...

Page 138: ...e bias power pack bracket B 2 screws and 1 connector Disconnect the cooling blower connector C 2p and the lens drive motor connector D 6p Remove the screw E securing the dc har ness guide Remove the development drive support bracket F 2 screws 1 E ring and 1 bush ing Remove the toner supply clutch assembly G from the drive shaft while pushing the main drive chain to the right 1 Allen screw 3 9 ...

Page 139: ...rease the spring with Mobil Temp 78 NOTE When reassembling make sure that the chamfered end D of the clutch sleeve is to the outside When securing the Allen screw of the clutch hub insert a 0 1 mm gap gauge E between the E ring F and the toner supply roller drive gear G as shown in the figure 3 10 ...

Page 140: ...er collection bottle C 4 Lower the T S corona unit D 5 Place a sheet of paper E over the T S corona unit 6 Remove the charge corona cover F 1 screw 7 Unplug the charge corona connectors G and remove the charge corona unit H 8 Remove the pre quenching corona unit I 9 Remove the drum stay J knob and 1 screw 10 Slide out the cleaning unit K CAUTION Be sure the pick off pawls are kept away from the dr...

Page 141: ... off the cam holder D from the front side plate 4 Take out the whole pawl shaft assembly 5 Slide off the cam holder and cam rider E 6 Slide off the front pick off pawl F 1 posi tioning pin and the front pawl spring G 1 screw 7 Slide off the rear pick off pawl H 1 posi tioning pin I 8 Set new pick off pawls on the shaft and position them with the positioning pins and pawl springs 3 12 ...

Page 142: ...ider align X and Y as shown in the figure Make sure that the spring end is in the small hole on the rear side plate 10 Install the pawl shaft pin 11 Push the spring collar A to the rear and rotate it one turn as shown in the figure Then set the collar on the pin B NOTE Make sure that the end of the spring is correctly positioned in the groove of the collar 12 Reassemble 3 13 ...

Page 143: ...the cleaning bias roller 1 E ring Remove the cleaning unit drive gear D 1 Allen screw Remove the idle gear E 1 E ring Remove the pressure arm F 1 screw and 1 spring Remove the cam gear G 1 E ring Remove the spring plate H 1 screw Remove the cleaning bias roller gear I 1 E ring Remove the bias roller bracket J and pull out the bias roller K from the rear 3 14 ...

Page 144: ...31 March 87 4 BIAS ROLLER BLADE REPLACEMENT 1 Remove 2 Remove screw the spring plate A 1 screw the cleaning bias blade B 1 Take care not to damage the pick off pawls 3 15 ...

Page 145: ... QUENCHING CORONA UNIT REPLACEMENT 1 Open the copier s front cover 2 Remove the charge corona screw A cover B 1 3 Unplug the charge corona connectors C and pull out the charge corona unit D 4 Pull out the pre quenching corona unit E ...

Page 146: ...s to feed and after replacing the friction pad ADJUSTMENT STANDARD 215 15 grams 1 Remove the screw A from the pad bracket 2 Loosen the screw B and the screw C of the pad bracket 3 Adjust the gap as closely as possible by moving the screw B of the pad bracket up and down After that use the cam collar screw D for fine adjustment 3 17 ...

Page 147: ... the lock collar C on the clutch to be adjusted 1 Allen screw Place the adjusting collar next to the lock collar on the clutch shaft Position a 0 2 mm gap gauge D part no 54469140 between the two collars Push the collars and the gap gauge back until the clutch presses against the rear plate Remove the gap gauge and move the lock collar against the adjusting collar Tighten the Allen screw in the lo...

Page 148: ...ff the main switch Remove the DIP switch left side of the operation Turn on DIP SW 201 8 Turn on the main switch cover A on the panel 1 screw Press 5 2 and in that order The hot roller temperature is displayed in the Magnification Ratio indicator 3 19 ...

Page 149: ...itch 2 Remove the DIP switch cover A and turn on DIP SW 201 8 3 Turn on the main switch 4 Press 4 9 and in that order Then press 0 or 1 Selected Hot Roller Number Temperature 0 185 1 175 Normal Set the hot roller temperature to 175 when excessive paper curl occurs 3 20 ...

Page 150: ...is even on both sides 1 Remove the fusing unit 2 Remove the fusing unit cover A 2 screws 3 Open the fusing exit assembly B 4 Move the pressure springs C to the de sired position See the following table Position Nip Width Spring Pressure A a 6 3 0 5 mm 32 8 kg A b 6 9 0 5 mm 42 1 kg B a 6 7 0 5 mm 39 9 kg B b 7 3 0 5 mm 46 5 kg Standard 3 21 ...

Page 151: ...nit 2 Move the knob A to the front to raise fusing guide plate B Move the knob to the rear to lower fusing guide plate The movement range is 1 mm Normally the entrance guide is set in lower position factory setting Set it in upper position if paper creasing occurs 3 22 ...

Page 152: ... voltage is 0V Auto ID sensor adjustment must be done after light intensity adjustment ADJUSTMENT STANDARD Level 2 of the gray scale on the OS A3 chart should be slightly visi ble on the copy when the 4th level of the den sity control is selected 1 Clean the optics mirrors lens reflectors exposure glass toner shield glass 3 23 ...

Page 153: ...level at the 4th posi tion and make 6 test copies of the OS A3 test chart Confirm that the second level of the gray scale is slightly visible on the 6th copy If the light intensity is not correct proceed to steps 5 and 6 Remove the DIP switch cover A on the left side of the operation panel 1 screw 3 24 ...

Page 154: ...amp voltage displayed in the Magnification Ratio indicator at ID level 4 The lamp voltage at ID level 4 should not be more than 79 volts If it is more than 79 volts replace the exposure lamp 7 Adjust VR1 A on the operation panel board to achieve proper image density Turn clockwise to increase H or counter clockwise to decrease L 8 Turn off the main switch 9 Turn off DIP SW 201 8 and reassemble ...

Page 155: ...adjust ment 2 Remove the rear cover 3 screws 3 Turn off the main switch 4 Remove the DIP switch cover A on the left side of the operation panel and turn on DIP SW 201 8 5 Turn on the main switch 6 Place 2 sheets of A3 11 x 17 paper on the exposure glass 7 Press 5 6 and in that order and wait for the copier to warm up 8 Select the auto ID setting 3 26 ...

Page 156: ...ey the press and hold the 0 key Adjust the Auto ID sensor by turning VR on the main board Turn clockwise increase H Turn counterclockwise decrease L Press the C S key to stop the copier 100 to to Turn off the main switch and DIP SW 201 8 3 27 ...

Page 157: ... of A3 paper on the original glass Press 4 4 and in that order The present horizontal magnification factor will start to blink in the Magnification indicator Adjust the horizontal magnification by enter ing a magnification factor using the number keys The magnification factor can take values from 0 to 15 as follows Narrower 0 8 15 Wider 1 6 0 1 4 0 2 per step 8 is the factory setting Press C S to ...

Page 158: ...n the main switch Press 4 3 and in that order The present vertical magnification factor will start to blink in the Magnification indica tor Adjust the vertical magnification by entering a magnification factor using the number keys The magnification factor can take values from 0 to 15 as follows 0 8 15 1 6 0 1 4 0 2 per step 8 is the factory setting Press C S key to correct an entry Press when you ...

Page 159: ...ing it with the left scale C 2 Make 3 copies 3 Turn off the main switch 4 Remove the DIP switch cover D on the left side of the operation panel 1 screw and turn on DIP SW 201 8 5 Turn on the main switch 6 Press 4 2 and in that order The present lead edge registration factor will start to blink in the Magnification indica tor 3 30 ...

Page 160: ...a registration factor using the number keys The registration factor can take values from 0 to 15 as follows 0 8 15 1 mm per step 8 is the factory setting Press the C S key if you need to correct an entry 8 Press when you have finished 3 31 ...

Page 161: ...e a 150 mm scale A on the exposure glass B aligning it with the left scale C Make 3 copies Turn off the main switch Remove the DIP switch cover D on the left side of the operation panel 1 screw and turn on DIP SW 201 8 Turn on the main switch Press 4 1 and in that order The present lead edge erase margin factor will start to blink in the Magnification indica tor 3 32 ...

Page 162: ...n by enter ing a margin factor using the number keys The erase margin factor can take values from 0 to 15 as follows 0 8 15 1 mm per step 8 is the factory setting Press the C S key if you need to correct an entry 8 Press when you have finished 3 33 ...

Page 163: ...rona cover A 1 screw Unplug the charge corona connectors B and take out the charge corona unit C Remove the front D and rear E endblock covers Remove the wire cleaner F 1 screw Remove the rear endblock G 1 screw The endblock may spring away from the corona unit so hold it firmly 3 34 ...

Page 164: ...nd dry cloth Hook the corona wire onto the front anchor post Hook the tension spring onto the wire then hook it onto the rear terminal The wire junction C should be positioned inside the rear endblock D Reassemble the charge corona unit Make sure that the corona wire E is posi tioned between the cleaner pads check the wire cleaner movement 7 F Also using SP 3 35 ...

Page 165: ...s A drive gear B and the old drive wire C Wrap the new wire around the drive pulley one and one half times D Fit the drive ring E over the post of the wire cleaner F Slip the wire over the idle pulley G Route the wire Reassemble the corona unit Make sure that the corona wire is posi tioned between the cleaner pads Also check the wire cleaner movement using SP 7 3 36 ...

Page 166: ...a Unit Replacement 2 Remove the rear endblock cover A 3 Remove the front endblock cover B and take the old corona wire C off the front spring D 4 Pull the rear spring E out of the rear endblock F and remove the old quenching corona wire 5 Install a new corona wire 6 Reassemble the quenching corona unit 3 37 ...

Page 167: ...y image is out of specifica tion because each corona unit is adjusted for a range of environments in the factory Drum current adjustment may be required when there are problems with paper se paration incomplete toner transfer or copy image problems CAUTION Make sure that the main switch is turned off when you change the range on the digital multimeter If it is not off the multimeter may be damaged...

Page 168: ...uenching corona unit Drum stay 1 screw and 1 knob screw Toner collection bottle 1 screw Cleaning unit Drum flange Drum should be covered with a protective sleeve Drum guide A T S corona unit T S corona paper guide Clean or replace each corona wire Also clean the corona units and the cleaning unit Actuate the front safety switch Remove the rear cover 3 screws 3 39 ...

Page 169: ...nt 6 Install the drum shoe and adapter on the drum shaft with the lip to the rear 7 Route the shoe lead wire out through the development unit opening 8 Connect the drum shoe and the digital multimeter leads as follows the multimeter positive to the red lead clip the multimeter negative and the black lead clip to the machine ground See next page 9 Open the manual feed table to keep the Start key re...

Page 170: ...he drum shoe so that the axis of the current sensing plate is aligned with the charge corona wire as shown Reinstall the drum stay B 1 screw and 1 knob and the charge corona unit C Select the dc 200 µA range of the digital multimeter D Turn on switch 8 of the switching board plugged into CN106 Turn on the main switch and note the reading Wait 30 seconds for the current to stabilize 3 41 ...

Page 171: ...differ correct them using the front corona wire height adjusting screw NOTE Turn the adjusting screw clockwise to increase the reading Turn it counterclockwise to de crease the reading After adjusting the front check the rear reading once again 9 Turn off the main switch and position the drum shoe on the center of the shaft posi tion Z Reference to the ID sensor will show the center of the shaft 3...

Page 172: ...31 March 87 10 Turn on the main switch and adjust the charge corona current by turning C1 A on the charge corona power pack B 11 Turn off the main switch 3 43 ...

Page 173: ...e B at the center of the shaft so that the axis of the current sensing plate is aligned with the transfer corona wire as shown Reinstall the drum stay C 1 screw and 1 knob and return the T S corona unit to its original position Select the dc 200 µA range of the digital multimeter D Turn on switch 3 of the switching board plugged into CN106 Lower the PCB plate 2 screws 3 44 ...

Page 174: ...h Plug the switching board into CN112 and turn on switch 3 Turn on the main switch and adjust the transfer corona current by turning T1 o n the T S power pack Wait 30 seconds for the corona current to stabilize T is used to adjust the normal transfer current T1 is used to adjust the corona current for the reverse side of duplex copies Turn off the main switch and SW 3 of the switching board s 3 45...

Page 175: ... current Reinstall the T S corona unit A and the cleaning unit B Position the drum shoe C at the center of the shaft so that the axis of the current sensing plate is aligned between the separa tion corona wires as shown Reinstall the drum stay D 1 screw and 1 knob and return the T S corona unit to its original position Select the dc 200 µA range of the digital multimeter E 3 46 ...

Page 176: ...current turn DC1 Wait 30 seconds for the corona current to stabilize 8 Turn off the main switch and select the ac 200 µA range of the multimeter 9 Turn on the main switch and adjust the separation ac current normal mode by turning DAC on the T S power pack Wait 30 seconds for the corona current to stabilize 10 Turn off the main switch 11 Repeat steps 5 to 10 until both the dc and ac corona current...

Page 177: ... the drum shoe B at the center of the shaft so that the axis of the current sensing plate is aligned with the pre cleaning corona wire as shown Reinstall the drum stay C 1 screw knob Turn on switch 2 of the switching plugged into CN106 Lower the PCB plate 2 screws Select the dc 200 µA range of the multimeter D and 1 board digital 3 48 ...

Page 178: ...tch and select the dc 200 µA range of the digital multimeter Turn on the main switch and adjust the pre cleaning ac current by turning PCC AC on the power pack Wait 30 seconds for the corona current to stabilize Turn off the main Repeat steps 6 ac and the dc optimum range switch through 10 until both the currents are within the Turn off the main switch and switch 2 of the switching board 3 49 ...

Page 179: ...unit Select the dc 200 µA range of the digital multimeter Disconnect the connector of the cleaning bias roller at the power pack as the on timing of the cleaning bias roller and the pre quenching corona are the same Plug the switching board into CN106 and turn on SW 5 Lower the PCB plate 2 screws Turn on the main switch and adjust the quenching corona current by turning PQC on the power pack A Wai...

Page 180: ...w Rear Wire 1 Remove the LCT from the copier then remove the following parts Rear cover 5 screws Transformer assembly with tray main board A 1 screw 8 connectors and 1 nylon clamp Drive motor assembly B 2 screws and 1 connector Ac power terminal C 2 screws and 1 ground wire Safety switch assembly D 2 short screws Safety switch actuator assembly E 2 E rings Shield plate F 4 screws 3 51 ...

Page 181: ...lley as shown one and a half turns Run the wire over WP1 D WP2 E WP3 F and WP4 G in turn while also placing the lift rods ends in the braces H Insert the bead I red marked into a slot of the drive pulley Loop the wire around the drive pulley as shown two and a half turns Hang the wire on the tensioner pulley J Move the rods up and down manually to ensure that the drive wire does not overlap on the...

Page 182: ...e sensor bracket C 2 screws There is no need to disconnect the sensor connector 4 Remove the two post tops D 3 screws each 5 Remove the tray bottom plate E 4 screws taking care not to damage the 6 guide posts F 6 Move the tray drive motor assembly G 2 screws to the rear to disengage the tray drive shaft H from the wire drive pulley I 3 53 ...

Page 183: ...inner cover B 1 short and 1 long screw 9 Replace the tray down sensor C 1 screw and 1 connector 10 Rotate the paper size dial to a smaller size such as A4R and remove the positioning switch bracket D 1 screw 11 Replace the positioning switch E 2 screws 3 54 ...

Page 184: ...ent procedure preceding procedure 2 Remove the front guide post A 1 screw and 1 hook 3 Remove the paper size sensor bracket B 1 screw 4 Replace the paper size sensor C 1 screw and 1 connector NOTE When installing the sensor bracket make sure that the sensor harness D is positioned inside the sensor bracket 3 55 ...

Page 185: ...31 March 87 4 SIDE REGISTRATION ADJUSTMENT 3 56 ...

Page 186: ...t C Loosen the screw securing the guide post lock plate D Move the pinion bracket while holding the pinion so that the pinion does not turn The front and rear guide posts must be equidis tant from the center Tighten the screws securing the pinion bracket Tighten the screws securing the guide post lock plates Confirm that the length between the guide posts E is within the standard value range 297 t...

Page 187: ...usting plate bracket E and the tray cover holder F 2 screws Remove the front E ring and bushing from the positioning roller shaft Remove the positioning roller lift solenoid link G 1 E ring Be careful not to bend the lift shaft bracket H Unhook the chain tensioning spring I Move the positioning roller shaft J to the rear Remove the positioning roller drive belt as shown Install the new positioning...

Page 188: ...essure adjustment 1 2 may be required for paper that does not have standard thickness Remove the duplex front cover A Adjust the positioning roller pressure by moving the adjusting plate B For thin paper decrease the pressure For thick paper increase the pressure 3 59 ...

Page 189: ... B 11 5 0 5 mm from the jogger rear plate C Turn on the main power switch Loosen the adjusting screw D and move the jogger home position sensor away from the actuator plate E Move the sensor towards the actuator plate until the LED turns off Very carefully move the sensor away from the actuator plate until the LED just lights At this point tighten the adjusting screw and do not move the rear jogge...

Page 190: ...shaft 1 2 3 4 5 Remove the sorter front A and rear B covers 2 screws each Remove the rear cover of the copier 3 screws Then disconnect the sorter har ness red 2p connector white 11p connec tor and white 4p connector and the sorter ground wire Remove the knob screw C from the duplex unit Remove the sorter unit from the machine Remove the lower cover D from the sorter 2 screws 3 61 ...

Page 191: ...hen mounting the new drive shaft bin pulleys flat surface of each oriented the same as removing the belt 7 Remove the screws from the tension plate belt position the C so that the pulley shaft is it was prior to 8 Replace the bin drive belt D 3 62 ...

Page 192: ... the 3p connector A from the sorter control board Remove the helical wheel cover B 1 screw Disconnect the 2p connectors C from the motor capacitor D and the connectors E from the overrun switch F Remove the cable tie G Loosen the 4 mounting screws H of the bin drive motor I Remove the bin drive motor 3 63 ...

Page 193: ... covers 2 screws each Remove the helical wheel cover A 1 screw Slightly move both helical wheels B away from the sorter after removing the 2 helical wheel bracket C fixing screws Remove the upper cover D 2 screws each side Lift up the bin unit E Remove one of the screws from the upper shaft F Remove the bin unit at an angle 3 64 ...

Page 194: ...opier Perform steps 2 to 4 of Bin Drive Belt Re placement 2 Remove the sorter front cover 2 screws 3 Remove the roller drive belt A 4 Remove the pulley B from the exit roller motor E ring 5 Disconnect the motor connector C 6 Remove the exit roller drive motor D 4 screws 3 65 ...

Page 195: ...ove the sorter unit from the copier Perform steps 2 to 4 of Bin Drive Belt Re placement 2 Open the upper safety cover A of the sorter and pull the upper exit roller unit B up out of the guide rails as shown 3 Remove the rear rail C by releasing the hooks D on both sides as shown 3 66 ...

Page 196: ...4 Remove the round belt A 5 Remove the lower exit roller unit B from the sorter 4 screws 6 Remove the exit sensor C as shown 1 screw 3 67 ...

Page 197: ...Turn off the main switch Remove the DF cover 4 screws 2 collars Lower the DF unit Turn on DIP SW 101 1 2 and 4 Turn off DIP SW 101 3 Turn on the main switch The belt drive motor will start turning and the left two digits of the motor speed will be displayed in the original counter Press SW 101 on the DF main board to display the second two digits of the motor speed 3 68 ...

Page 198: ... is dis played When SW 101 is pressed 12 is displayed 7 Adjust the motor speed to 2 600 30 rpm by turning VR103 on the DF main board 8 Turn off the main switch return DIP SW 101 to the normal position and reassemble DIP SW 101 1 and 101 3 are on and all others are off 3 69 ...

Page 199: ... with the flip scale Keep this copy for reference and mark PM Platen Mode on its reverse side Make a copy using the test chart with the DF Adjust the DF registration against the platen reference mode PM by using VR101 on the ARDF main board A PM DF Turn VR101 counterclockwise PM DF Turn VR101 clockwise Continue to repeat steps c and d un til you achieve the same registration as in step b 3 70 ...

Page 200: ... the copier test chart on the original table of the ARDF h Press switch 101 on the ARDF main board twice i Press the Start key to make a copy then press switch 102 to feed out the test chart j Adjust the DF registration against the platen reference mode PM by using VR 102 on the ARDF main board PM DF Turn VR 102 clockwise PM DF Turn VR 102 counterclockwise 3 71 ...

Page 201: ...31 March 87 k Continue to repeat steps i and j until you achieve the same registration as in step b 2 Turn off the copier main switch and set DIP SW101 as follows ON 101 1 3 OFF 101 2 4 ...

Page 202: ...SECTION IV ELECTRICAL DATA ...

Page 203: ...IV ELECTRICAL DATA 1 2 3 4 5 6 Water Proof Point to Point Wiring Diagram Copier Connector Layout Point to Pointg Wiring Diagram Option Electrical Component Adjustment Table Service Table ...

Page 204: ...RICOH FT5560 A008 PARTS CATALOG First Edition April 1987 RICOH COMPANY LTD ...

Page 205: ...12 22 Transport A008 14 23 Fusing l A008 16 24 Fusing ll A008 18 25 Development A008 20 26 Cleaning A008 22 27 Optics l A008 24 28 Optics ll A008 26 29 Expansion Unit A008 32 Copier Relay A008 34 Electrical Component l A008 36 Electrical Component ll A008 38 Main Board A008 40 Optics Board A008 42 AC Drive Board A008 44 Paper Feed Board A008 46 3rd Paper Feed Board A008 48 DC Harness A008 50 AC Ha...

Page 206: ...1 EXTERIOR A008 April 1 87 2 ...

Page 207: ...9 Upper Guide Manual Feed 1 16 AF01 6001 Rear Side Fence 1 17 AF01 6002 Front Side Fence 1 18 AA00 2013 Decal Manual Feed A3 A4 1 18 AA00 2012 Decal Manual Feed LT LDG 1 Index Parts No Description Q ty Per No Assembly 19 5215 2693 Plate 1 20 A008 2698 Manual Feed Table 1 21 5215 2691 Brake 1 22 5215 2687 Gear 16T 1 23 5215 2678 Spring Plate Manual Feed Table 1 24 A008 2694 Bracket 1 25 5215 2680 F...

Page 208: ...Editing Sheet A3 A4 1 55 A008 3883 Harness Cover 1 101 0802 5085 Tapping Screw M4 x 8 102 0802 5094 Tapping Truss Head Screw M4 x 8 103 0314 0080W Philips Pan Head Screw M4 x 8 104 0434 0080W Tapping Screw M4 x 8 105 0951 4004W Philips Screw with Flat Washer M4 x 4 106 0965 3006W Tapping Screw with Flat Washer M3 x 6 107 0720 0050E Retaining Ring M5 108 0344 0060D Philips Truss Head Screw M4 x 6 3...

Page 209: ...2 OPERATION PANEL A008 April 1 87 ...

Page 210: ...631 Key Top 1 1 22 A008 5632 Key Top 2 1 23 A008 5633 Key Top 3 1 24 A008 5634 Key Top 4 1 25 A008 5635 Key Top 5 1 26 A008 5636 Key Top 6 1 27 A008 5637 Key Top 7 1 28 A008 5638 Key Top 8 1 29 A008 5639 Key Top 9 1 Index Parts No Description Q ty Per No Assembly 30 A008 5630 Key Top 0 1 31 A008 5658 Key Top Point 1 32 A008 5640 Key Top C S 1 33 A008 5628 Key Top Interrupt 1 34 A008 5627 Key Top C...

Page 211: ...3 PLATEN COVER AND CASSETTE A008 April 1 87 ...

Page 212: ...er 1 28 AA00 2010 Decal Paper Level 1 29 A008 2710 Bottom Plate 1 30 5215 2713 Bottom Plate Pad 1 31 5215 2716 Front Side Fence 1 32 5215 2720 Front Side Holder 1 33 5205 2960 Actuator A3 1 33 5205 2961 Actuator B4 1 Index Parts No Description Q ty Per No Assembly 33 5205 2962 Actuator A4R 1 33 5205 2963 Actuator A5R 1 33 5205 2964 Actuator A4 1 33 5205 2965 Actuator B5 1 33 5205 2966 Actuator A5 ...

Page 213: ... Parts No 0964 4010W 0315 0080W 0413 0202W 0414 0102B 0805 0083 Description Philips Screw with Flat Washer M4 x 10 Philips Pan Head Screw M5 x 8 Tapping Screw M3 x 20 Tapping Screw M4 x 10 Retaining Ring M4 Q ty Per Assembly 7 ...

Page 214: ...4 1ST AND 2ND PAPER FEED A008 April 1 87 8 ...

Page 215: ...215 2576 Upper Size Detection Bracket 1 33 5215 2629 Upper Pad Mounting Plate 1 34 5215 3381 Sensor Bracket 1 35 5215 2634 Paper Feed Clutch Holder 1 Index Parts No Description Q ty Per No Assembly 36 5215 3481 Sensor Bracket 1 37 5215 5453 Toner End Harness 1 38 5215 5495 Transformer Harness 220 240V 1 39 5215 2579 Shaft 2 40 5215 2582 Spring 2 41 A008 2593 Lower Arm 1 42 A008 2674 Lower Pad Moun...

Page 216: ...0106 0313 0100W Description Upper Arm Sensor Cover Relay Harness Decal Middle Guide Philips Pan Head Screw M4 x 12 Tapping Screw M4 x 8 Tapping Screw M4 x 6 Philips Pan Head Screw M3 x 12 Philips Pan Head Screw M5 x 8 Tapping Screw M4 x 8 Philips Sunken Head Screw M3 x 8 Hexagon Headless Set Screw M5 x 6 Retaining Ring M3 Retaining Ring M2 5 Retaining Ring M6 Retaining Ring M5 Tapping Screw with F...

Page 217: ...5 REGISTRATION A008 April 1 87 10 ...

Page 218: ... 1 3W 1 7 AW40 0002 ID Sensor Board 1 8 AA01 2001 PTL Filter 1 9 A008 2279 PTL Guide 1 10 A008 2284 Paper Guide 1 11 5215 2670 Upper Regist Roller 1 12 AF02 0053 Lower Registration Roller 1 13 5215 2612 Regist Guide Plate 1 14 A008 2769 Registration Roller Knob 1 101 0434 0060W Tapping Screw M4 x 6 102 0434 0080W Tapping Screw M4 x 8 103 0965 4008W Tapping Screw with Flat Washer M4 x 8 104 0720 00...

Page 219: ...6 DRUM A008 April 1 87 ...

Page 220: ...l Drum Knob Tension Spring T S Corona Lever Shaft Q ty Per Assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Index No 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Parts No A008 2262 5215 2125 5215 5370 5215 2270 AA06 3018 5447 2257 5447 2286 5205 9510 5215 2258 5211 2285 5211 2262 5215 2150 AA08 0012 AX50 0007...

Page 221: ...iption Q ty Per No Assembly 101 0725 0100E Retaining Ring C M10 102 0314 0080M Philips Pan Head Screw M4 x 8 103 0314 0060W Philips Pan Head Screw M4 x 6 104 0314 0060M Philips Pan Head Screw M4 x 6 105 0314 0050W Philips Pan Head Screw M4 x 5 106 0313 0060W Philips Pan Head Screw M3 x 6 107 0314 0080W Philips Pan Head Screw M4 x 8 108 0434 0080W Tapping Screw M4 x 8 109 0971 3006A Philips Pan Hea...

Page 222: ...7 TRANSPORT A008 14 April 1 87 ...

Page 223: ...over Angle Toner Collection Bottle Cap Toner Collection Bottle Cover Spring Toner Collection Bottle Toner Collection Bottle Toner Collection Bottle Cap Small Spring Guide Plate Duct Vacuum Fan Motor 14 12W Bushing 4mm Sheet Outlet Fan Bracket Outlet Fan Motor AC 24 22W Q ty Per Assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Index Parts No Description Q ty Per No Ass...

Page 224: ...8 FUSING I A008 April 1 87 16 ...

Page 225: ... Sump 1 33 5209 5320 Oil End Sensor 0 Index Parts No Description Q ty Per No Assembly 34 A008 4172 Fusing Unit Cover 1 35 5442 4421 Decal Small 1 36 5209 4126 Wire Clamp 1 37 5215 5818 Connector Unit Bracket 1 38 5215 5464 Fusing Harness 1 39 A008 4097 Pressure Lever 2 40 A008 4112 Right Rail Fusing 1 41 5409 1855 Mounting Pin 1 42 A008 4100 Left Fusing Unit Slide Guide 1 43 5447 4220 Lamp Termina...

Page 226: ...106 0314 0060W Philips Pan Head Screw M4 x 6 107 0314 0080W Philips Pan Head Screw M4 x 8 108 0805 3377 Ball Bearing 25 x 42 x 9 mm 109 0314 0120W Philips Pan Head Screw M4 x 12 110 0434 0100W Tapping Screw M4 x 10 111 0951 3005 Philips Screw with Flat Washer M3 x 5 112 0720 0060E Retaining Ring M6 113 0720 0070E Retaining Ring M7 114 0720 0050E Retaining Ring M5 115 0720 0030E Retaining Ring M3 1...

Page 227: ...9 FUSING II A008 April 1 87 ...

Page 228: ... 4341 Front Lever Fusing Exit 1 15 5053 0447 Bushing 6 x 10 x 6 mm 2 16 5442 4463 Spring Front Release Lever 1 17 5442 4495 Slip Clutch 1 18 AB01 3063 Gear 17T 1 19 AB01 3062 Gear 19T 1 20 5442 4491 Actuator Paper Exit Sensor 1 21 5215 5230 Photointerrupter L Type 1 22 A008 4485 Feeler Paper Exit Sensor 1 23 5209 4470 Upper Exit Roller 1 24 5215 4485 Lower Exit Roller 1 25 A008 4063 Lower Exit Gui...

Page 229: ...10 DEVELOPMENT A008 April 1 87 20 ...

Page 230: ...4T Paddle Roller Gear 39T Toner Supply Guide Seal Development Mylar 6 x 35 mm Gear 17T Lower Front Side Plate Development Lower Casing Toner Supply Roller Spring Gear Lower Rear Side Plate Development Toner Supply Unit Gear 18T Pin Q ty Per Assembly 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 Index Parts No Description Q ty Per No Assembly 35 5447 3236 Gear 23T 1 36 5215 ...

Page 231: ...235 0727 0060E 0313 0080W Description Philips Pan Head Screw M4 x 6 Philips Pan Head Screw M4 x 10 Philips Pan Head Screw M4 x 24 Tapping Screw with Flat Washer M4 x 8 Philips Screw with Flat Washer M4 x 8 Retaining Ring M5 Retaining Ring M6 Retaining Ring M2 5 Retaining Ring C Type M14 Ball Bearing 15 x 32 x 9 mm Retaining Ring M6 Philips Pan Head Screw M3 x 8 Q tv Per Assembly 21 ...

Page 232: ...11 CLEANING A008 April 1 87 22 ...

Page 233: ...block PCC 1 26 AD02 2037 Front Endblock Cover PCC 1 27 5205 3950 Cam 1 28 5205 3975 Cam 1 29 5205 9001 Charge Wire Pre Cleaning Corona 1 30 5205 3958 Pick off Pawl Shaft 1 31 5205 3966 Set Screw 2 32 5205 3965 Spring 2 33 AD02 5001 Pick off Pawl 2 34 5205 3981 Collar Spring 1 Index Parts No Description Q ty Per No Assembly 35 5442 3904 Spring Pick off Pawl Slide 1 36 A008 3560 Rear Side Plate Clea...

Page 234: ...Screw M3 x 6 102 0314 0080W Philips Pan Head Screw M4 x 8 103 0313 0080W Philips Pan Head Screw M3 x 8 104 0434 0080W Tapping Screw M4 x 8 105 0720 0040E Retaining Ring M4 106 0720 0025E Retaining Ring M2 5 107 0623 0140E Spring Pin 3 x 14 mm 108 0314 0100W Philips Pan Head Screw M4 x 10 2 3 ...

Page 235: ...12 OPTICS I A008 April 1 87 24 ...

Page 236: ...et Adjusting Cam Start Lever Optics Harness Scanner Drive Wire Bracket Rear Guide Rod Rear Spring Plate 2nd and 3rd Mirror 2nd and 3rd Mirror Front Spring Plate 2nd and 3rd Mirror Guide Roller 2nd Scanner 2nd Scanner Ass y Pulley Cleaner Guide Rod Spacer 12 5 x 19 x 1 MM Left Pulley H P Sensor Bracket L E D Sensor Type T Spring Wire Tightener Wire Pulley Tightener Scanner Drive Wire Hook Scanner D...

Page 237: ...ilips Pan Head Screw M3 x 8 Philips Pan Head Screw M3 x 12 Philips Pan Head Screw M3 x 4 Philips Pan Head Screw M4 x 12 Tapping Screw M4 x 6 Tapping Screw M4 x 8 Philips Screw with Flat Washer M3 x 6 Tapping Screw M3 x 20 Philips Screw with Flat Washer M4 x 8 Philips Screw with Flat Washer M4 x 4 Tapping Screw with Flat Washer M4 x 8 Tapping Screw with Flat Washer M4 x 6 Retaining Ring M4 Retainin...

Page 238: ...13 OPTICS II A008 April 1 87 ...

Page 239: ...ng Lens Drive Wire 1 26 5215 1805 Lens Tension Pulley 1 27 5215 1817 Lens Drive Wire 1 28 5205 1990 Pulley 1 29 5215 1812 Lens Drive Pulley 1 30 5215 1822 H P Sensor Bracket 1 31 5215 5296 Mirror Drive Motor DC 7 5W 1 32 5215 1972 Motor Bracket 1 33 5053 0447 Bushing 6 x 10 x 6 mm 2 34 5215 1958 Worm Gear 1 35 5215 1981 Shaft 1 Index No Parts No Description 36 5215 5294 Lens Drive Motor DC 6W 37 5...

Page 240: ...0 0050E 0720 0040E 1105 0010 1105 0144 Description Philips Pan Head Screw M4 x 12 Philips Pan Head Screw M4 x 6 Tapping Screw M4 x 6 Tapping Screw with Flat Washer M4 x 8 Philips Screw with Flat Washer M4 x 8 Hexagon Bolt M3 x 12 Hexagon Headless Set Screw M4 x 5 Retaining Ring M5 Retaining Ring M4 Nylon Clip 6N Harness Clamp Q ty Per Assembly 27 ...

Page 241: ...14 FRAME A008 April 1 87 28 ...

Page 242: ...5922 2332 Copier Relay Feed Guide 1 15 AA15 0003 Mylar Seal 42 x 56 1 16 5442 1146 Seal Fan Duct 1 17 5215 1861 Seal 4 5 x 22 x 30 2 18 A008 2290 ID Sensor Bracket 1 19 5442 4186 Spring Fusing Unit Release Lever 1 20 5215 4444 Pin 1 21 A008 4183 Unit Lock Lever 1 22 A008 4181 Fusing Unit Rail 1 23 5215 5819 Harness Cover Angle Front 1 24 5215 5820 Harness Cover Angle Rear 1 25 5215 4502 Exit Tray ...

Page 243: ...15 DRIVE A008 April 1 87 ...

Page 244: ...lopment Unit 1 28 5205 1105 Chain Tightener 1 29 5442 1110 Sprocket 20T 2 30 5205 1121 Belt Tightener 1 31 AA04 3001 Timing Belt 92XL 1 32 5215 1102 Spring Main Drive Tightener 60Hz 1 32 5442 1111 Spring Main Drive Tightener 50Hz 1 33 5215 3860 Cushion 1 34 5205 1083 Sprocket 30T 50Hz 1 Index Parts No Description Q ty Per No Assembly 34 5205 1084 Sprocket 27T 60Hz 1 35 5442 1111 Spring Main Drive ...

Page 245: ... 8 104 0314 0120W Philips Pan Head Screw M4 x 12 105 0434 0080W Tapping Screw M4 x 8 106 0965 4008W Tapping Screw with Flat Washer M4 x 8 107 0575 0060E Hexagon Headless Set Screw M5 x 6 108 0720 0050E Retaining Ring M5 109 0720 0060E Retaining Ring M6 110 0720 0040E Retaining Ring M4 111 0740 3008 Ball Bearing 112 1105 0010 Nylon Clip 6N 113 0574 0060E Hexagon Headless Set Screw M4 x 6 31 ...

Page 246: ...16 EXPANSION UNIT A008 April 1 87 32 ...

Page 247: ... 1 33 AA06 0080 Spring Lower Lift 1 34 5215 2662 Bushing 1 35 A008 2659 Lower Rear Arm 1 Index Parts No Description Q ty Per No Assembly 36 A008 2656 Lower Lift Arm 1 37 5215 1134 Lower Paper Feed Stay Right 1 38 AA14 0081 Shaft 1 39 A008 2657 Lower Front Arm 1 40 5922 2224 3rd Paper Feed Guide 1 41 A008 4812 Rear Cassette Holder 1 42 5215 2593 Lower Arm 1 43 5922 2346 Pad Mounting Plate 1 44 5215...

Page 248: ...120W Philips Pan Head Screw M3 x 12 105 0802 5094 Tapping Truss Head Screw M4 x 8 106 0964 4008W Tapping Screw with Flat Washer M4 x 8 107 0965 4008W Tapping Screw with Flat Washer M4 x 8 108 0314 0080M Philips Pan Head Screw M4 x 8 109 0323 0080W Philips Sunken Head Screw M3 x 8 110 0314 0120W Philips Pan Head Screw M4 x 12 111 0575 0060E Hexagon Headless Set Screw M5 x 6 112 0720 0025E Retaining...

Page 249: ...17 COPIER RELAY A008 April 1 87 34 ...

Page 250: ...ay Feed 1 11 5922 2062 Sensor Actuator 1 12 A008 4804 Sensor Feeler 1 13 5922 2067 Feeler Shaft 1 14 5205 5250 L E D Sensor Type S 1 15 5922 5204 Copier Relay Harness 1 16 5922 2081 Copier Relay Drive Roller 1 17 A008 4821 Relay Guide Lever 1 18 5206 2684 Shoulder Screw M3 1 101 0314 0120W Philips Pan Head Screw M4 x 12 102 0574 0040E Hexagon Headless Set Screw M4 x 4 103 0720 0040E Retaining Ring...

Page 251: ...18 ELECTRICAL COMPONENT I A008 April 1 87 36 ...

Page 252: ...Power Cord Bracket 220 240V 1 26 5215 1112 Power Cord Bracket Cover 1 27 2801 0040 Power Supply Cord 115V 1 27 2801 0027 Power Supply Cord 220 240V 1 28 5403 4335 Decal Terminal 115V 1 28 5447 4980 Decal Terminal 220V 1 29 5205 5405 Transformer 115V 1 29 AZ14 0002 Transformer 220V 240V 1 30 5215 5832 Transformer Bracket 1 Index Parts No Description Q ty Per No Assembly 31 1602 0923 Noise Filter 11...

Page 253: ...19 ELECTRICAL COMPONENT II A008 April 1 87 38 ...

Page 254: ... 1 12 1104 0224 Relay Bracket 1 13 5215 5436 Cement Register 1 14 A008 5459 AC Harness 1 15 AZ30 0009 Power Pack B 1 16 A008 1867 Left Cover Holder 1 17 1606 1484 Capacitor 16µF 220V 1 17 1606 1485 Capacitor 16µF 220V 1 18 5209 5450 Relay Cooling Fan Motor 220V 240V 1 18 1208 1151 Relay AC 250V 115V 1 19 A008 1868 Upper Cover Guide 1 20 A008 1869 Left Cover Guide 1 Index Parts No Description Q ty ...

Page 255: ...20 MAIN BOARD A008 sYMBOL No PRINTED NUMBER ON THE BOARD INDEX No REFERENCE NUMBER OF NEXT PAGE April 1 87 ...

Page 256: ...0G 124 1407 1335 IC RF5G02 005 125 1407 1348 IC TD62304P 126 1407 1535 IC TD62308AP 127 1407 1537 IC TC74HC14P 128 1407 1652 IC TD62307P 129 1407 2028 IC SN74LS06N 130 1408 0258 IC AN6914 131 1408 0412 IC 7705CP 132 1408 0413 IC TL092CP 133 1503 0070 Ceramic Oscillator 10MHz 134 1601 7282 Resistor Array 150KOHM 135 1601 7348 Resistor Array 470OHM 1 8 5 136 1601 7351 Resistor Array 3 3KOHM 137 1601...

Page 257: ...or 22KOHM 1 4T 5 161 1611 4273 Resistor 27KOHM 1 4T 5 162 1611 4275 Resistor 2 7MOHM 1 4W 5 163 1611 4331 Resistor 330OHM 1 4T 5 164 1611 4332 Resistor 3 3KOHM 1 4T 5 165 1611 4431 Resistor 430OHM 1 4T 5 166 1611 4471 Resistor 470OHM 1 4T 5 167 1611 4472 Resistor 4 7KOHM 1 4T 5 168 1611 4562 Resistor 5 6KOHM 1 4T 5 169 1622 1001 Resistor 1KOHM 1 4T 1 170 1622 1202 Resistor 2KOHM 1 4T 1 171 1611 44...

Page 258: ...21 OPTICS BOARD A008 April 1 87 S Y M B O L N o P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R F N C E N U M B E R O F N E X T P A G E 4 2 ...

Page 259: ...13 1402 0277 Zener Diode 1Z12 114 1407 0508 IC HD74LS04N 115 1407 0520 IC HD74LS00 116 1407 0605 IC TC4050BP 117 1407 1020 IC HD74LS02P 118 1407 1090 IC HD74LS74AP 119 1407 1534 IC µPD8253C 2 120 1407 1535 IC TD62308AP 121 1408 0516 IC TLS2714 Index 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Parts No 1503 0181 1601 8349 1602 0934 1604 1355 1604 1386 1606 0867 1606 1333 1606 1336 1...

Page 260: ...22 AC DRIVE BOARD A008 S Y M B O L N o P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 4 4 ...

Page 261: ...7903PS 117 1601 2844 Resistor 1 8KOHM 1 2W 118 1601 7468 Resistor Array 100OHM 1 2W 119 1601 8185 Variable Resistor 200OHM 0 5W 120 1602 0975 Noise Killer 0 1µF 120OHM 121 1602 0976 Noise Killer 0 1µF 120OHM 122 1605 0280 Capacitor 0 01µF 50V 123 1606 0689 Capacitor 0 01µF 50V 124 1606 1495 Capacitor 0 1µF 250V Index 125 126 127 128 129 130 131 132 133 134 135 136 137 Parts No 1606 1496 1606 1497 ...

Page 262: ...23 PAPER S Y M B O L N o I N D E X N o FEED BOARD A008 P R I N T E D N U M B E R O N T H E B O A R D R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 ...

Page 263: ... 1103 1757 1401 0611 1408 0200 1601 7374 1604 1382 1606 0998 1611 4103 Description Feed Control Board Connector 3P Connector 7P Connector 9P Connector 13P Connector 3P Connector 3P Connector 7P Diode 1S1588 IC TA75339P Resistor Array 4 7KOHM Capacitor 10µF 50V Capacitor 0 01µF 50V Resistor 10KOHM 1 4T 5 Q ty Per Assembly 1 Index Parts No Description Q ty Per No Assembly 4 7 ...

Page 264: ...24 3RD PAPER FEED BOARD A008 S Y M B O L N o P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 ...

Page 265: ... 2365 Connector 6P 102 1102 2366 Connector 8P 103 1103 1724 Connector 2P 104 1103 1726 Connector 4P 105 1103 1729 Connector 7P 106 1103 1731 Connector 9P 107 1103 1739 Connector 3P 108 1103 1741 Connector 5P 109 1103 1752 Connector 2P 110 1401 0825 Diode 1SS176 111 1401 0467 Diode S5566G Parts No Description Q ty Per Assembly 4 9 ...

Page 266: ...25 DC HARNESS A008 April 1 87 50 ...

Page 267: ...1102 1397 Connector 2P 124 1102 1404 Receptacle Housing 125 1102 1407 Receptacle Housing 1P 126 1102 1408 Connector 1P 127 1102 1509 Connector 4P 128 1102 1515 Connector 2P Index Q ty Per No Parts No Description Assembly 129 1102 1620 Connector 3P 130 1102 1632 Connector 4P 131 1102 1785 Connector 11P 132 1102 1896 Connector 2P 133 1102 1910 Connector 2P 134 1102 1911 Connector 3P 135 1102 1912 Co...

Page 268: ...26 AC HARNESS A008 April 1 87 ...

Page 269: ...00 1341 Pin Contact 111 1100 1345 Pin Contact 112 1102 0782 Connector 4P 113 1102 1401 Receptacle Housing 1P 114 1102 1402 Receptacle Housing 1P 115 1102 1403 Receptacle Housing 116 1102 1404 Receptacle Housing 117 1102 1408 Connector 1P 118 1102 1515 Connector 2P 119 1102 1532 Connector 2P 120 1102 1533 Connector 3P 121 1102 1559 Connector 2P Black 122 1102 1815 Connector 3P 123 1102 1889 Connect...

Page 270: ...27 EXPANSION HARNESS A008 April 1 87 5 4 ...

Page 271: ...arness 1 4 5922 5203 Safety Switch Harness 1 101 1100 1249 Receptacle Terminal 102 1100 1327 Contact 103 1102 1620 Receptacle Housing 3P 104 1102 1623 Receptacle Housing 7P 105 1102 1786 Connector 3P 106 1102 1910 Connector 2P 107 1102 1915 Connector 7P 108 1102 1924 Connector 2P 109 1102 1927 Connector 5P Red 110 1102 1938 Connector 2P Parts No Description Q ty Per Assembly ...

Page 272: ...28 DECAL AND DOCUMENT A008 April 1 87 56 ...

Page 273: ...t Italian Decal Sheet Spanish Decal A2 Decal A Decal Front Scale LT LDG Decal Front Scale A4 A3 Decal Rear Scale LT LDG Decal Rear Scale A4 A3 Decal S P Mode Decal Toner Cartridge Decal Manual Feed LT LDG Decal Manual Feed A4 A3 Decal B1 Decal Thermofuse Decal Terminal 115V Decal Terminal 220V Decal Paper Level Decal Power Source 220V Decal Small Decal Sheet Large LT LDG Decal Sheet Small LT LDG D...

Page 274: ...29 SPECIAL TOOL A008 April 1 87 ...

Page 275: ...9501 Grease 501 1 7 5442 9101 Setting Powder 1 8 5442 9106 Drum Shoe 1 9 5447 9104 Shoe Adaptor 1 10 5420 9504 Thermo Meter HLC60 E 1 11 5420 9505 Probe HLC60 E 1 12 5420 9507 Digital Multimeter BECKMAN RMS3030 1 13 5420 9550 Silicon Oil 1 14 5447 9078 Heat Resisting Grease MT 78 1 15 5420 9516 Test Chart OS A3 10 pcs set 1 15 5420 9502 Test Chart OS A3 10 pcs set 1 16 5442 9103 Launa Oil 1 17 544...

Page 276: ......

Page 277: ...Bracket Platen Cover 2 9 7 A008 1676 Mounting Bracket Platen Cover 7 9 A008 1681 1st Scanner Ass y 2 5 6 A008 1691 Reflector Cover 2 5 2 Parts No Description Page and Index No A008 1697 Reflector Aid 2 5 1 A008 1701 Stud Bracket 25 15 A008 1704 Guide Roller 1st Scanner 25 46 A008 1721 2nd Scanner Ass y 25 24 A008 1728 Guide Roller 2nd Scanner 25 23 A008 1747 Exposure Lamp Harness 25 48 A008 1771 4...

Page 278: ...d Guide 9 5 4 A008 2647 Upper Lift Arm 9 2 5 Parts No Description Page and Index No A008 2648 Upper Front Arm 9 65 A008 2652 Upper Rear Arm 9 6 4 A008 2656 Lower Lift Arm 9 69 A008 2656 Lower Lift Arm 33 36 A008 2657 Lower Front Arm 9 67 A008 2657 Lower Front Arm 33 39 A008 2659 Lower Rear Arm 9 66 A008 2659 Lower Rear Arm 33 35 A008 2664 Pressure Arm 9 6 0 A008 2664 Pressure Arm 33 27 A008 2674 L...

Page 279: ...il Pan 17 54 A008 4172 Fusing Unit Cover 17 34 A008 4178 Bracket Thermistor 17 31 A008 4179 Upper Entrance Guide 17 67 April 1 87 Parts No Description Page and Index No A008 4181 Fusing Unit Rail 29 22 A008 4183 Unit Lock Lever 29 21 A008 4341 Front Lever Fusing Exit 19 14 A008 4344 Rear Lever Fusing Exit 19 10 A008 4451 Frame Exit 19 13 A008 4482 Upper Exit Guide 1 9 2 A008 4485 Feeler Paper Exit...

Page 280: ...5 1 8 Parts No Description Page and Index No A008 5643 Key Top Darker 5 19 A008 5644 Key Top Select Cassette 5 16 A008 5645 Key Top Full Size 5 15 A008 5646 Key Top Enlarge 5 14 A008 5647 Key Top Reduce 5 13 A008 5648 Key Top Auto Cassette Selection 5 17 A008 5650 Key Top Zoom Up 5 11 A008 5651 Key Top Zoom Down 5 12 A008 5653 Key Top 5 10 A008 5654 Case S P Mode Decal 5 7 A008 5658 Key Top Point ...

Page 281: ... and Index No A007 3785 Toner Collection Bottle Cap 15 24 A009 2345 Pad 10 x 8 x 1 mm 13 89 A415 2457 Decal Misfeed E 33 77 A416 2456 Decal Removing Misfeed Paper C 33 76 AA00 1022 Decal A2 3 50 AA00 1022 Decal A2 5 7 1 AA00 1024 Decal Front Scale A3 A4 3 1 AA00 1024 Decal Front Scale A4 A3 5 7 3 AA00 1025 Decal Rear Scale A3 A4 3 3 AA00 1025 Decal Rear Scale A4 A3 5 7 4 AA00 1026 Decal A 3 41 AA0...

Page 282: ...al Left Stay 27 49 Mylar Seal 42 x 56 29 15 Shielding Sheet 4th Mirror 27 48 Seal 4th Mirror Cover 27 50 Mylar Lens Bracket Cover 27 54 Parts No Description Page and Index No AA15 1016 Seal Blade Rear 23 37 AA15 1017 Seal Blade Front 23 17 AA15 1018 Seal 16 x 10 x 35 27 21 AA15 1019 Seal Shielding 27 20 AA16 1002 Rubber Pad 15 39 AB01 0011 Gear 56T 13 76 AB01 1012 Gear 17T 23 39 AB01 1013 Gear 18T...

Page 283: ...tion Pad 9 1 4 AF03 3003 Friction Pad 33 48 AF04 3002 Copy Tray 3 2 9 AG02 1001 Original Holder 7 2 AG04 0001 Operating Instruction Holder 3 5 2 Parts No Description Page and Index No AG05 0011 Knob Fusing 17 53 AG06 0009 Front Cover Angle 3 4 2 AG06 0010 Front Cover Hinge Right 3 4 8 AG06 0012 Front Cover Hinge Left 3 4 3 AG06 0012 Front Cover Angle 15 23 AW00 0002 Fiber Connector 4 1 4 AW00 0003...

Page 284: ...uator A3 7 3 3 5205 2961 Actuator B4 7 3 3 5205 2962 Actuator A4R 7 3 3 5205 2963 Actuator A5R 7 3 3 5205 2964 Actuator A4 7 3 3 Parts No Description Page and Index No 5205 2965 Actuator B5 7 33 5205 2966 Actuator A5 7 3 3 5205 2967 Actuator A5R 7 33 5205 2968 Actuator B6 7 3 3 5205 2969 Actuator A6R 7 33 5205 2970 Actuator LG 7 3 3 5205 2971 Actuator 11 x 17 7 33 5205 2972 Actuator 11 x 15 7 3 3 ...

Page 285: ...5209 5320 Oil End Sensor 17 33 5209 5450 Relay Cooling Fan Motor 220V 240V 39 18 Parts No Description Page and Index No 5211 1710 1st Mirror 25 13 5211 1711 Front Cover Lamp Terminal 25 43 5211 1712 Rear Cover Lamp Terminal 25 44 5211 2262 Drum Shaft Holder 13 46 5211 2285 Rear Flange 13 45 5211 2800 Rear Platen Cover 7 3 5215 1090 Pulse Generator Disk 31 13 5215 1102 Spring Main Drive Tightener 6...

Page 286: ... S Corona Rail 13 37 5215 2131 T S Corona Holder 13 54 5215 2146 Shaft 13 35 5215 2150 T S Corona Harness Cover 13 47 Parts No Description Page and Index No 5215 2258 Drum Shaft 13 44 5215 2265 Edging 13 56 5215 2270 Heater Casing 13 39 5215 2315 Decal Drum Knob 13 32 5215 2576 Upper Size Detection Bracket 9 32 5215 2579 Shaft 9 39 5215 2579 Shaft 33 45 5215 2580 Spring Anchor 9 5 0 5215 2582 Spri...

Page 287: ...052 Side Seal Left 2 1 6 5215 3056 Seal Development 21 24 5215 3089 Developer Knob 21 19 5215 3095 Adjusting Plate Magnet Angle 2 1 5 Parts No Description Page and Index No 5215 3097 Sheet 2 1 9 5215 3101 Gear 44T 21 20 5215 3102 Gear 39T 21 22 5215 3108 Spacer Development Sleeve 21 45 5215 3110 Bearing Retainer 21 17 5215 3115 Gear 17T 21 26 5215 3120 Toner Supply Guide 21 23 5215 3133 Seal Right...

Page 288: ...e Roller 15 11 5215 3923 Driven Roller 15 21 5215 3928 Duct 15 30 Parts No Description Page and Index No 5215 3931 Bushing 8mm 15 15 5215 3935 Toner Collection Bottle Stopper 1 5 7 5215 3942 Transport Guide Roller 15 19 5215 3951 Chain Guide 31 46 5215 3978 Transport Belt 15 14 5215 4093 Upper Frame 17 13 5215 4116 Oil Blade Holder 17 16 5215 4117 Oil Blade 17 17 5215 4121 Spring Oil Blade 17 14 5...

Page 289: ...7 25 17 37 29 23 29 24 29 26 3 9 5 3 9 3 29 10 37 14 37 30 3 7 1 5 9 1 17 56 13 66 21 46 13 33 3 4 6 15 32 9 4 33 74 37 28 Parts No Description Page and Index No 5403 4335 Decal Terminal 115V 57 10 5409 1705 Clamp Reflector 25 12 5409 1855 Mounting Pin 17 41 5413 1812 Spring Drum Return Arm 31 49 5415 4310 Valve Oil Pump 1 7 2 5415 4457 Spring Exit 19 11 5418 2116 Spacer Guard 23 50 5419 1057 Rubb...

Page 290: ... Decal Small 57 13 5442 4444 Stud Exit Ass y Release Lever 1 9 9 5442 4463 Spring Front Release Lever 19 16 5442 4464 Spring Rear Release Lever 1 9 8 5442 4465 Stripper Pawl Plate 1 9 7 Parts No Description Page and Index No 5442 4467 Spring Stripper Pawl Plate 19 12 5442 4491 Actuator Paper Exit Sensor 19 20 5442 4495 Slip Clutch 19 17 5442 4500 Cover Exit Ass y 1 9 3 5442 5315 Anti Condensation ...

Page 291: ...ansion Relay Feed Guide 3 3 5 5922 2334 Lower Guide Plate 33 72 5922 2335 Guide Plate Holder 33 73 5922 2336 Expansion Guide Plate 3 3 4 5922 2340 Paper End Feeler 33 29 5922 2344 Size Sensor Bracket 33 69 5922 2346 Pad Mounting Plate 33 43 Parts No Description Page and Index No 5922 2395 Safety Switch Bracket 33 55 5922 2396 Switch Actuator 33 56 5922 2635 Expansion Unit Handle 33 71 5922 2636 Ru...

Page 292: ...ips Pan Head Screw M4 x 10 17 105 0314 0100W Philips Pan Head Screw M4 x 10 19 102 0314 0100W Philips Pan Head Screw M4 x 10 21 102 0314 0100W Philips Pan Head Screw M4 x 10 23 108 Parts No Description Page and Index No 0314 0120W Philips Pan Head Screw M4 x 12 9 101 0314 0120W Philips Pan Head Screw M4 x 12 17 109 0314 0120W Philips Pan Head Screw M4 x 12 25 104 0314 0120W Philips Pan Head Screw ...

Page 293: ...g M2 5 33 112 0720 0030E Retaining Ring M3 9 109 0720 0030E Retaining Ring M3 13 119 0720 0030E Retaining Ring M3 17 115 0720 0030E Retaining Ring M3 19 104 0720 0030E Retaining Ring M3 33 113 Parts No Description Page and Index No 0720 0030E Retaining Ring M3 35 106 0720 0040E Retaining Ring M4 15 108 0720 0040E Retaining Ring M4 23 105 0720 0040E Retaining Ring M4 25 113 0720 0040E Retaining Rin...

Page 294: ...08W Tapping Screw with Flat Washer M4 x 8 15 106 0964 4008W Tapping Screw with Flat Washer M4 x 8 19 103 0964 4008W Tapping Screw with Flat Washer M4 x 8 25 111 0964 4008W Tapping Screw with Flat Washer M4 x 8 27 104 Parts No Description Page and Index No 0964 4008W Tapping Screw with Flat Washer M4 x 8 37 105 0964 4008W Tapping Screw with Flat Washer M4 x 8 39 104 0964 4008W Tapping Screw with Fl...

Page 295: ...1102 1515 Connector 2P 51 128 1102 1515 Connector 2P 53 118 1102 1532 Connector 2P 53 119 80 Parts No Description Page and Index No 1102 1533 Connector 3P 53 120 1102 1559 Connector 2P Black 53 121 1102 1567 Connector 2P 41 103 1102 1567 Connecter 2P 43 103 1102 1620 Connector 3P 51 129 1102 1620 Receptacle Housing 3P 55 103 1102 1623 Receptacle Housing 7P 55 104 1102 1632 Connector 4P 51 130 1102...

Page 296: ...or 13P 47 104 1103 1739 Connector 3P 47 105 1103 1739 Connector 3P 49 107 1103 1741 Connector 5P 49 108 Parts No Description Page and Index No 1103 1752 Connector 2P 49 109 1103 1753 Connector 3P 47 106 1103 1757 Connector 7P 47 107 1103 3020 Connector 20P 41 108 1103 3025 Connector 50P 41 109 1103 3037 Connector 26P 41 110 1104 0224 Relay Bracket 39 12 1104 0271 LSI Socket 28P 41 111 1104 0339 IC...

Page 297: ...C HD74LS74AP 43 118 1407 1334 IC µPD7810G 41 123 Parts No Description Page and Index No 1407 1335 IC RF5G02 005 41 124 1407 1348 IC TD62304P 41 125 1407 1534 IC µPD8253C 2 43 119 1407 1535 IC TD62308AP 41 126 1407 1535 IC TD62308AP 43 120 1407 1537 IC TC74HC14P 41 127 1407 1652 IC TD62307P 41 128 1407 2028 IC SN74LS06N 41 129 1408 0200 IC TA75339P 47 109 1408 0233 IC HA17903PS 45 115 1408 0258 IC ...

Page 298: ... 146 41 147 43 126 41 148 45 122 45 123 43 127 41 149 41 150 47 112 41 151 43 128 43 129 41 152 43 130 39 17 39 17 45 124 45 125 45 126 45 127 45 128 41 153 43 131 41 154 43 132 45 129 47 113 41 155 41 156 43 133 Parts No 1611 4124 1611 4183 1611 4220 1611 4223 1611 4223 1611 4273 1611 4275 1611 4331 1611 4332 1611 4332 1611 4333 1611 4431 1611 4471 1611 4472 1611 4472 1611 4473 1611 4562 1611 456...

Page 299: ...CS2070 A414 ...

Page 300: ...1 Mini Sorter A414 2 2 Bin Motor Board A414 4 3 Sorter Harness A414 6 Parts Index 9 1 ...

Page 301: ...1 MINI SORTER A414 April 1 87 2 ...

Page 302: ...803 2311 Cover Electrical Section 1 27 6803 5430 Paper Exit Sensor 1 28 6803 2111 Lower Guide Plate 1 29 A414 1131 Base Plate 1 30 6803 4411 Cover Bracket 1 31 6803 4216 Pulley 1 32 6803 4316 0 ring 1 Index Parts No Description Q ty Per No Assembly 33 6803 2415 Drive Pulley 1 34 6803 1151 Mounting Stay 1 35 6803 1161 Upper Mounting Stud 2 36 6803 2261 Dumper Upper Guide Plate 1 37 6803 2221 Guide ...

Page 303: ...0807 3090 Philips Pan Head Screw M4 x 8 Philips Pan Head Screw M4 x 6 Locking Support Microswitch Philips Pan Head Screw M3 x 14 Tapping Screw M4 x 8 Philips Pan Head Screw M4 x 8 Toothed Washer M4 Tapping Screw M4 x 10 Philips Pan Head Screw M4 x 12 Philips Pan Head Screw M3 x 12 Capacitor 10µF 220V 115V Capacitor 10µF 220 240V Philips Pan Head Screw M4 x 8 Tapping Screw With Flat Washer M3 x 10 ...

Page 304: ...2 BIN MOTOR BOARD A414 SYMBOL NO INDEX NO PRINTED NUMBER ON THE BOARD REFERENCE NUMBER OF NEXT PAGE April 1 87 4 ...

Page 305: ...y Per No Assembly 6803 5500 Bin Motor Board 1 101 1102 0995 Connector 2P 102 1102 1194 Pin Connector 3P 103 1103 1695 Connector 15P 104 1103 1748 Connector 12P 105 1208 1024 Solid State Relay 240 2A 106 1401 0832 Diode DSA1A1 Parts No Description Q ty Per Assembly 5 ...

Page 306: ...3 SORTER HARNESS A414 April 1 87 6 ...

Page 307: ...7 1100 1328 1102 0512 1102 0983 1102 1408 1102 1508 1102 1524 1102 1620 1102 1911 1102 1919 1102 1923 1102 1934 1102 1952 1102 1964 1102 1966 Solid Strand Socket MATE N LOCK Fastening Receptacle Pin MATE N LOCK Pin MATE N LOCK Receptacle Terminal Terminal Contact Contact Connector 3P Connector 2P Receptacle Housing Connector 3P Connector 2P Receptacle Housing 3P Connector 3P Connector 11P Connecto...

Page 308: ......

Page 309: ... Bin Bottom 3 5 A414 6111 Front Cover 3 5 0 A414 6211 Rear Cover 3 1 4 A414 6311 Upper Cover 3 2 A414 6512 Jam Removal Decal 3 5 4 A414 6521 Decal Guide Plate 3 5 9 A414 8611 Installation Procedure English 3 A414 8616 Installation Procedure 5 Language 3 Parts No Description Page and Index No A411 2531 Knob Cap 3 6 0 A411 6522 Multi Lingual Decal 3 AA12 1001 Antistatic Brush 3 41 ...

Page 310: ...ar 3 4 0 6803 3321 Front Transfer Wheel 3 4 9 6803 3327 Rear Terminal Wheel 3 1 7 6803 3331 Transfer Wheel Shaft 3 4 4 6803 3411 Lever Home Position Sensor 3 2 2 6803 3412 Stepped Screw M4 3 21 6803 3413 Lever Spring 3 2 3 6803 3414 Lever Stopper 3 2 4 6803 3426 Bracket Half Turn Sensor 3 2 0 6803 3427 Holder Half Turn Sensor 3 5 6 6803 4211 Pulley 18T 3 4 7 6803 4216 Pulley 3 31 6803 4311 Timing ...

Page 311: ...04 1100 1239 Pin MATE N LOCK 7 105 1100 1249 Receptacle Terminal 7 106 1100 1264 Terminal 7 107 1100 1327 Contact 7 108 1100 1328 Contact 7 109 1102 0512 Connector 3P 7 110 1102 0983 Connector 2P 7 111 1102 0995 Connector 2P 5 101 1102 1194 Pin Connector 3P 5 102 1102 1408 Receptacle Housing 7 112 1102 1508 Connector 3P 7 113 1102 1524 Connector 2P 7 114 1102 1620 Receptacle Housing 3P 7 115 1102 ...

Page 312: ...CS2080 A411 ...

Page 313: ...1 Midi Sorter l A411 2 2 Midi Sorter ll A411 4 3 Sorter Board A411 6 4 Sorter Harness A411 8 Parts Index 11 ...

Page 314: ...1 MIDI SORTER I A411 April 1 87 2 ...

Page 315: ...e 4 13 A411 3761 Guide Pin 2 14 A411 3611 Rear Side Plate Bin Unit 1 15 A411 3211 Bottom Bin 1 16 A411 3511 Front Side Plate Bin Unit 1 17 A411 3751 Stay Bin Unit 1 18 A411 3121 Sorter Bin Even 10 19 A411 3111 Sorter Bin Odd 10 20 A411 6351 Rear Hinge Lower 1 21 A411 7117 Decal Misfeed Removal 1 22 5886 1728 Collar 6 1mm 1 23 6769 1127 Lower Mounting Stud 1 Index No Parts No 101 0314 0060W 102 043...

Page 316: ...2 MIDI SORTER II A411 April 1 87 4 ...

Page 317: ... L 1 24 A411 2851 Guide Upper Guide Plate 2 25 A411 2661 Guide Roller Large 1 26 A411 2621 Plate Spring 2 27 5895 5732 Insulating Mylar 1 28 AA12 1001 Antistatic Brush 1 29 A411 2611 Upper Exit Roller 1 30 5919 2218 Bushing 4 x 7 x 10 mm 2 31 A411 2531 Knob Cap 1 Index Parts No Description Q ty Per No Assembly 32 A411 2511 Upper Guide Plate Transport 1 33 A411 2651 Guide Roller Small 3 34 5205 525...

Page 318: ...rew M5 x 10 109 0434 0100W Tapping Screw M4 x 10 110 0443 0060W Hexagon Head Tapping Screw M3 x 6 111 0443 0080W Hexagon Head Tapping Screw M3 x 8 112 0741 3006 Ball Bearing 6 x 17 x 6 mm 113 1105 0200 Clamp 114 0951 3008W Philips Screw with Flat Washer M3 x 8 115 1204 1433 Microswitch 116 1204 1475 Microswitch 117 0720 0030E Retaining Ring M3 118 0720 0040E Retaining Ring M4 119 0964 4008W Tappin...

Page 319: ...3 SORTER BOARD A411 S Y M B O L N O P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 ...

Page 320: ...50 IC TD62601P 117 1600 0370 Resistor 100OHM 1T 5 118 1600 1038 Resistor 1OHM 5T 10 119 1602 2627 Resistor 220OHM 1W 120 1604 0967 Capacitor 0 68µF 35V 121 1604 1247 Capacitor 3 3U 35F 122 1604 1283 Capacitor 4 7µF 25V 123 1606 0658 Capacitor 0 1µF 50V 124 1606 0848 Capacitor 0 01µF 125 1606 1336 Capacitor 1000PF 50V 126 1606 1352 Capacitor 0 1µF 50V 127 1606 1581 Capacitor 0 47µF 630VDC 128 1611 ...

Page 321: ...4 SORTER HARNESS A411 April 1 87 8 ...

Page 322: ... Mate N Lock 106 1100 1249 Receptacle Terminal 107 1100 1327 Contact 108 1100 1328 Contact 109 1102 0512 Connector 3P 110 1102 0983 Connector 2P 111 1102 1408 Receptacle Housing 112 1102 1522 Connector 2P 113 1102 1524 Connector 2P 114 1102 1620 Receptacle Housing 3P 115 1102 1911 Connector 3P 116 1102 1919 Connector 11P 117 1102 1923 Connector 15P 118 1102 1934 Connector 12P 119 1102 1952 Connect...

Page 323: ......

Page 324: ...ide Pin 3 1 3 A411 3771 Bin Guide 3 1 2 A411 3911 Cushion Bin 5 4 9 A411 4100 Front Helical Cam Ass y 5 4 5 A411 4105 Rear Helical Cam Ass y 5 2 0 A411 4251 Helical Cam Bracket 5 1 8 A411 4431 Tightener Bin Drive Belt 5 3 8 A411 4436 Idle Pulley Bin Drive 5 3 7 Parts No Page and Description Index No A411 4511 Actuator One Turn Sensor 5 35 A411 4611 Lever Home Position Sensor 5 4 7 A411 4911 Harnes...

Page 325: ... x 4 2 mm 5 41 AB03 0009 Pulley 18T 5 6 AB03 0010 Pulley 18T 5 2 2 AB03 0011 Pulley 18T 5 3 6 AB03 2006 Idle Pulley 6 x 34 x 11 mm 5 4 3 AB03 2011 Idle Pulley 6 x 22 x 11 mm 5 7 AF02 0016 Lower Exit Roller 5 9 AF02 0017 Lower Transport Roller 5 1 0 Parts No Description Page and Index No 5053 0447 Bushing M6 5 5 5205 5250 LED Sensor Type S 5 3 4 5886 1728 Collar 6 1mm 3 2 2 5895 5732 Insulating Myl...

Page 326: ...ith Flat Washer M4 x 8 3 107 0964 4008W Tapping Screw with Flat Washer M4 x 8 5 119 1005 0767 Heat Sink 5 122 1100 1042 Socket Mate N Lock 9 101 1100 1043 Pin Mate N Lock 9 102 1100 1168 Fastening Receptacle 9 103 1100 1169 Fastening Receptacle 9 104 1100 1239 Pin Mate N Lock 9 105 1100 1249 Receptacle Terminal 9 106 Parts No Description Page and Index No 1100 1327 Contact 9 107 1100 1328 Contact ...

Page 327: ... 1606 0848 Capacitor 0 01µF 7 124 1606 1336 Capacitor 1000PF 50V 7 125 1606 1352 Capacitor 0 1µF 50V 7 126 1606 1581 Capacitor 0 47µF 630VDC 7 127 1611 4102 Resistor 1KOHM 1 4T 5 7 128 1611 4103 Resistor 10KOHM 1 4T 5 7 129 1611 4104 Resistor 100KOHM 1 4T 5 7 130 1611 4153 Resistor 15KOHM 1 4T 5 7 131 1611 4221 Resistor 220OHM 1 4T 5 7 132 1611 4272 Resistor 2 7KOHM 1 4T 5 7 133 1611 4331 Resistor...

Page 328: ...ARDF A418 ...

Page 329: ...1 DF I A418 2 2 DF II A418 4 3 DF III A418 6 4 DF Main Board A418 8 5 DF Harness 10 Parts Index 13 1 ...

Page 330: ...1 DF I A418 April 25 87 ...

Page 331: ...21 A418 1270 Right Hinge 1 22 A418 5621 Display Board 1 23 A418 1235 Display Board Bracket 1 24 A418 1251 Original Table Guide 1 25 5918 2725 Mylar Feed in 1 26 5886 3114 Roller Cover 2 27 A418 1160 DF Harness Bracket 1 28 A418 1300 Interface Harness Bracket 1 29 A418 1254 Rear Original Guide 1 30 A418 2517 Original Feed Table LT LDG 1 30 A418 2527 Original Feed Table A3 A4 1 31 A418 1253 Front Or...

Page 332: ...s Sunken Head Screw M4 x 12 104 0314 0100W Philips Pan Head Screw M4 x 10 105 0315 0100W Philips Pan Head Screw M5 x 10 106 0951 4010W Philips Screw with Flat Washer M4 x 10 107 0434 0080W Tapping Screw M4 x 8 108 0314 0080M Philips Screw with Flat Washer M4 x 8 109 0313 0160W Philips Pan Head Screw M3 x 16 110 0720 0040E Retaining Ring M4 111 1106 0134 Universal Bushing 3 ...

Page 333: ...2 DF II A418 April 25 87 4 ...

Page 334: ...M4 5 x 1 Stopper Lever Pulley 25T Clutch Sleeve Q ty Per Assembly 1 1 1 1 1 1 1 1 1 3 1 2 1 1 4 1 1 2 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 Index Parts No Description Q ty Per No Assembly 36 5918 2159 Gear 24T 1 38 5918 2340 Release Arm 1 39 5918 2105 Eccentric Cam 1 40 5918 2156 Gear 24T 1 41 5918 2230 Gear 45T 1 42 5918 2781 Decal Feed in 1 43 5894 2293 Spring Original Stopper 1 44 5918 2102 Adjusti...

Page 335: ...0 0025E Retaining Ring M2 5 108 0314 0060W Philips Pan Head Screw M4 x 6 109 0313 0060W Philips Pan Head Screw M3 x 6 110 0313 0040W Philips Pan Head Screw M3 x 4 111 0720 0025E Retaining Ring M2 5 112 0574 0040E Hexagon Headless Set Screw M4 x 4 113 0720 0040E Retaining Ring M4 114 1105 0005 Nylon Clip 3N 115 0805 3145 Ball Bearing 6 x 12 x 4 mm 116 0574 0040E Hexagon Headless Set Screw M4 x 4 11...

Page 336: ...3 DF Ill A418 April 25 87 6 ...

Page 337: ... 2372 Stopper Lever 1 34 A409 1154 Bracket Inverter Gate Solenoid 1 35 A409 1153 Spring Inverter Guide Plate 1 Index Parts No Description Q ty Per No Assembly 36 5918 2289 Spring 1 37 A409 5511 Inverter Solenoid 1 38 5918 2327 Release Lever 1 39 5918 2355 Feed in Motor Bracket 1 40 5918 2275 Timing Belt Tightener 1 41 5918 2285 Tightener Stud 1 42 5215 5230 Photointerrupter L Type 1 43 5918 2380 S...

Page 338: ...632 0100E Pin M2 x 10 104 0741 3505 Ball Bearing 5 x 10 x 4 mm 105 0314 0040W Philips Pan Head Screw M4 x 4 106 0720 0030E Retaining Ring M3 107 0720 0050E Retaining Ring M5 108 0720 0040E Retaining Ring M4 109 1105 0087 Clamp 110 0741 3506 Ball Bearing 6 x 12 x 4 mm 111 0720 0070W Retaining Ring M7 112 0805 3291 Ball Bearing 8 x 16 x 5 mm 113 0314 0060W Philips Pan Head Screw M4 x 6 114 0574 0040...

Page 339: ...4 DF MAIN BOARD A418 SYMBOL NO PRINTED NUMBER ON THE BOARD INDEX No REFERENCE NUMBER OF NEXT PAGE ...

Page 340: ... 126 1408 0076 IC µPC14312 127 1408 0408 IC PST518A 128 1408 0521 IC M51971L 129 1408 0578 IC HA17339 130 1503 0070 Ceramic Oscillator 10MHz 131 1600 0569 Resistor 0 2OHM 1W 132 1600 0576 Resistor 33OHM 5W 133 1600 0681 Resistor 510OHM 5 1W 134 1601 1732 Resistor 390OHM 1W 135 1601 7326 Resistor Array 10KOHM 136 1601 8145 Variable Resistor 5KOHM 137 1601 8147 Variable Resistor 10KOHM 0 5W 138 1601...

Page 341: ...1 Resistor 10KOHM 5 164 1610 0079 Resistor 22KOHM 1 8W 5 165 1610 0107 Resistor 111OHM 5 166 1610 0286 Capacitor 100PF 50V 5 167 1611 4103 Resistor 10KOHM 1 4T 5 168 1611 4229 Resistor 2 2OHM 1 4W 5 169 1611 4272 Resistor 2 7KOHM 1 4T 5 170 1611 4330 Resistor 330OHM 1 4T 5 171 1611 4393 Resistor 39KOHM 1 4T 5 172 1611 4472 Resistor 4 7KOHM 1 4T 5 173 1611 4563 Resistor 56KOHM 1 4T 5 9 ...

Page 342: ...5 DF HARNESS April 25 87 ...

Page 343: ...28 Contact 108 1100 1348 Pin Contact 109 1102 1089 Connector 3P 110 1102 1291 Connector 6P 111 1102 1350 Connector 5239 1P 112 1102 1408 Receptacle Housing 113 1102 1515 Connector 2P 114 1102 1517 Connector 4P 115 1102 1910 Connector 3P 116 1102 1912 Connector 4P 117 1102 1914 Connector 6P 118 1102 1964 Connector 2P 119 1102 1965 Connector 3P 120 1102 1966 Connector 4P 121 1102 1970 Connector 2P 1...

Page 344: ...PARTS INDEX ...

Page 345: ...er 3 4 3 A418 1253 Front Original Guide 3 31 A418 1254 Rear Original Guide 3 2 9 A418 1255 Original Table Extender 3 41 A418 1260 Cork Pad 3 33 A418 1261 Front Table Bracket 3 4 0 A418 1262 Rear Table Bracket 3 3 9 A418 1270 Right Hinge 3 21 A418 1290 Left Hinge 3 2 0 A418 1295 Lift Switch Actuator Plate 3 19 A418 1300 Interface Harness Bracket 3 2 8 A418 1303 DF Fixing Plate 3 1 8 A418 1801 Decal...

Page 346: ... 4 5 57 7 4 6 3 3 8 3 3 7 5 4 8 3 16 Parts No Description Page and Index No 5053 0223 Bushing 8mm 5 18 5053 0447 Bushing 6 x 10 x 6 mm 5 15 5053 0447 Bushing 6 x 10 x 6 mm 7 79 5056 0509 Nut Plate Micro Switch 3 5 5201 2832 Feed Clutch Spring 5 61 5215 5230 Photointerrupter L Type 7 42 5403 2049 Spring Anchor 5 56 5408 3253 Spring Detent Arm 7 25 5413 1875 Knob Screw 5 66 5413 1882 Step Screw 7 7 ...

Page 347: ... 6 5 5 9 5 7 5 5 8 5 1 9 5 11 5 1 3 5 16 5 9 5 2 2 5 41 5 4 6 5 5 0 5 4 9 7 22 7 4 0 7 41 7 3 6 7 2 0 Parts No Description Page and Index No 5918 2311 Middle Drive Shaft 7 10 5918 2313 Pulley 30T 7 13 5918 2314 Timing Belt MM63 7 12 5918 2316 Timing Belt P2M 208 7 21 5918 2317 Gear 19T 7 11 5918 2318 Gear 19T 7 83 5918 2324 Solenoid Bracket 7 26 5918 2325 Stopper Lever 7 29 5918 2327 Release Lever...

Page 348: ...109 0313 0060W Philips Pan Head Screw M3 x 6 7 101 0313 0080W Philips Pan Head Screw M3 x 8 7 128 0313 0160W Philips Pan Head Screw M3 x 16 3 109 0314 0040W Philips Pan Head Screw M4 x 4 7 105 0314 0060W Philips Pan Head Screw M4 x 6 3 102 0314 0060W Philips Pan Head Screw M4 x 6 5 108 0314 0060W Philips Pan Head Screw M4 x 6 7 113 0314 0080M Philips Screw with Flat Washer M4 x 8 3 108 0314 0100W ...

Page 349: ...2 1291 Connector 6P 11 110 1102 1350 Connector 5239 1P 11 111 1102 1408 Receptacle Housing 11 112 1102 1515 Connector 2P 11 113 1102 1517 Connector 4P 11 114 1102 1910 Connector 3P 11 115 1102 1912 Connector 4P 11 116 1102 1914 Connector 6P 11 117 Parts No Description Page and Index No 1102 1964 Connector 2P 11 118 1102 1965 Connector 3P 11 119 1102 1966 Connector 4P 11 120 1102 1970 Connector 2P ...

Page 350: ...Capacitor 1000µF 50V Capacitor 0 1µF 50V Capacitor 27PF 50V Capacitor 0 022µF 50V Capacitor 0 1µF 50V Capacitor 0 01µF 50V Resistor 100OHM 1 8W 5 Resistor 330OHM 1 8W 5 Resistor 1KOHM 1 8 5 Resistor 1 5KOHM 1 8W 5 Resistor 2 2KOHM 1 8W 5 Resistor 3 3KOHM 1 8W 5 Page and Index No 9 126 9 127 9 128 9 129 9 130 9 131 9 132 9 133 9 134 9 135 9 136 9 137 9 138 9 139 9 140 9 141 9 142 9 143 9 144 9 145 ...

Page 351: ...DF38 A419 ...

Page 352: ...1 Document Feeder l A419 2 2 Document Feeder ll A419 4 3 Document Feeder lll A419 6 4 DF Main Board A419 8 5 DF Harness A419 10 ...

Page 353: ...1 DOCUMENT FEEDER I A419 April 1 87 2 ...

Page 354: ...5918 2725 Mylar Feed in 1 25 A419 2718 Original Feed Table LT LDG 1 25 A419 2719 Original Feed Table A4 A3 C 1 26 A419 2740 Rear Original Guide 1 27 A419 2728 Rack Rear Original Guide 1 Index Parts No Description Q ty Per No Assembly 28 A419 2730 Front Original Guide 1 29 5443 2712 Cork Pad 1 30 5443 2657 Gear 28Z 1 31 5443 2713 Wave Washer 1 32 5443 2660 Spacer 6 x 22 x 0 5 mm 1 33 A419 2726 Rack...

Page 355: ...ch 104 0316 0100G Philips Pan Head Screw M6 x 10 105 0344 0600D Philips Truss Head Screw M4 x 6 106 0324 0060W Philips Sunken Head Screw M4 x 6 107 0951 5008W Philips Screw with Flat Washer M5 x 8 108 0314 0350W Philips Pan Head Screw M4 x 35 109 1106 0430 Bushing 13mm 110 0313 0160W Philips Pan Head Screw M3 x 16 111 0720 0040E Retaining Ring M4 112 1105 0192 Locking Support 3 ...

Page 356: ...2 DOCUMENT FEEDER II A419 April 1 87 ...

Page 357: ...5918 2215 Pick up Roller Bracket 1 33 5918 2375 Pick up Control Shaft 1 34 5918 5501 Stopper Solenoid 1 35 5918 5515 Pick up Solenoid 1 Index Parts No Description Q ty Per No Assembly 36 5918 2371 Pick up Lever 1 37 5894 2176 Spring Detent Arm 1 38 5894 2293 Spring Original Stopper 1 39 5918 2373 Stopper Bracket 1 40 5894 2229 Solenoid Pin 2 41 5918 2370 Pick up Solenoid Bracket 1 42 5918 2105 Ecc...

Page 358: ...105 0965 4006W Tapping Screw M4 x 6 106 0965 3010W Tapping Screw with Flat Washer M3 x 10 107 0574 0040E Hexagon Headless Set Screw M4 x 4 108 0573 0040W Hexagon Headless Set Screw M3 x 4 109 0951 4006W Philips Screw with Flat Washer M4 x 6 110 0720 0030E Retaining Ring M3 111 0720 0050E Retaining Ring M5 112 0720 0040E Retaining Ring M4 113 0720 0060W Retaining Ring M6 114 0632 0100E Pin M2 x 10 ...

Page 359: ...3 DOCUMENT FEEDER Ill A419 April 1 87 6 ...

Page 360: ...et Exit Drive Motor DC1 69W Transport Drive Motor DC 21W Pulley 15T Timing Belt Tightener Q ty Per Assembly 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 4 2 4 2 1 1 1 1 1 2 1 1 1 1 1 1 Index 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 Parts No 5918 2307 5918 5811 5918 2311 5918 2316 5918 2295 5918 2317 5918 2314 5918 2313 5918 3120 5918 3538 5918 3539 5...

Page 361: ...05 0034 Description Philips Pan Head Screw M3 x 6 Philips Pan Head Screw M3 x 4 Philips Pan Head Screw M4 x 6 Philips Pan Head Screw M4 x 8 Philips Pan Head Screw M4 x 10 Philips Pan Head Screw M3 x 6 Pin M2 x 10 Tapping Screw with Flat Washer M3 x 10 Philips Screw with Flat Washer M4 x 6 Retaining Ring M2 5 Retaining Ring M4 Retaining Ring M5 Retaining Ring M3 Clamp Ball Bearing 6 x 12 x 4 mm Bal...

Page 362: ...4 DF MAIN BOARD A419 April 1 87 SYMBOL NO PRINTED NUMBER ON THE BOARD INDEX No REFERENCE NUMBER OF NEXT PAGE 8 ...

Page 363: ...istor 0 2OHM 1W 128 1600 0576 Resistor 33OHM 5W 129 1601 1732 Resistor 390OHM 1W 130 1601 7326 Resistor Array 10KOHM 131 1601 8145 Variable Resistor 5KOHM 132 1601 8147 Variable Resistor 10KOHM 0 5W 133 1601 8157 Variable Resistor 100KOHM 134 1602 0953 Coil 800UH 2 5A 135 1604 1358 Capacitor 1000µF 10V 136 1604 1381 Capacitor 4 7µF 50V 137 1604 1382 Capacitor 10µF 50V 138 1604 1383 Capacitor 22µF ...

Page 364: ...5 DF HARNESS A419 April 1 87 10 ...

Page 365: ... 1328 Contact 109 1100 1348 Pin Contact 110 1102 1089 Connector 3P 111 1102 1244 Connector 15P 112 1102 1289 Connector 6P 113 1102 1350 Connector 5239 2P 114 1102 1396 Connector 2P 115 1102 1408 Receptacle Housing 116 1102 1515 Connector 2P 117 1102 1517 Connector 4P 118 1102 1910 Connector 2P 119 1102 1912 Connector 4P 120 1102 1964 Connector 2P 121 1102 1965 Connector 3P 122 1102 1970 Connector ...

Page 366: ...PARTS INDEX 13 ...

Page 367: ...ont Table Bracket 3 3 8 A419 2776 Rear Table Bracket 3 3 7 A419 3111 Bracket 3 5 3 A419 3749 DF Cover Ass y 220 240V C 3 3 A419 3750 DF Cover Ass y 115V 3 3 A419 3770 Grip 3 12 A419 3781 Display Panel 115V 3 1 A419 3782 Display Panel 220 240V 3 1 A419 3875 Original Exit Guide 3 17 A419 3911 Flip Scale LT LDG 3 1 3 A419 3912 Flip Scale A4 A3 C 3 1 3 A419 3981 Decal Misfeed Removal 3 1 4 A419 4002 D...

Page 368: ...paration Roller 5 2 0 5894 2183 Lower Separation Roller 5 6 2 5894 2186 Separation Roller Pulley 5 11 5894 2229 Solenoid Pin 5 4 0 Page and Parts No Description Index No 5894 2229 Solenoid Pin 7 47 5894 2264 Collar 5 6 4 5894 2293 Spring Original Stopper 5 38 5894 2412 Roller 5 9 5894 2413 Relay Roller Shaft 5 10 5894 2747 Mylar Original Guides 3 18 5894 3121 Base Damper 7 28 5894 3215 Brake Stopp...

Page 369: ...5918 2390 Display Board Bracket 3 2 3 5918 2520 Upper Feed in Guide 5 5 5918 2610 Lower Feed in Guide 5 8 Parts No Description Page and Index No 5918 2615 Spring Plate 5 18 5918 2616 Middle Spring Plate 5 19 5918 2621 Entrance Guide 5 17 5918 2623 Paper Guide Mylar 5 12 5918 2624 Seal 12 x 17 x 0 7 mm 5 15 5918 2725 Mylar Feed in 3 2 4 5918 2770 Extender Spring Plate 3 36 5918 2781 Decal Feed in 5...

Page 370: ...63 Left Frame 7 1 5918 3566 Right Exit Guide 7 7 5918 3585 Upper Exit Roller 7 2 5918 3855 Spring Flip Scale 3 1 6 5918 4226 Multi Lingual Decal 3 5918 5501 Stopper Solenoid 5 3 4 5918 5515 Pick up Solenoid 5 3 5 5918 5516 Release Solenoid 7 5 3 5918 5525 Registration Solenoid 7 4 6 5918 5631 Paper Size Sensor 5 2 5918 5701 IC HCTL 1 9 3 5918 5702 IC HCTL 2 9 4 5918 5722 Photosensor 5 3 5918 5722 ...

Page 371: ... 0060W Retaining Ring M6 5 113 0720 0070E Retaining Ring M7 7 117 0805 3145 Ball Bearing 6 x 12 x 4 mm 5 104 0805 3145 Ball Bearing 6 x 12 x 4 mm 7 115 0805 3291 Ball Bearing 8 x 16 x 5 mm 7 116 0951 4006W Philips Screw with Flat Washer M4 x 6 5 109 Parts No Description Page and Index No 0951 4006W Philips Screw with Flat Washer M4 x 6 7 109 0951 5008W Philips Screw with Flat Washer M5 x 8 3 107 0...

Page 372: ...or Array 10KOHM 9 130 1601 8145 Variable Resistor 5KOHM 9 131 1601 8147 Variable Resistor 10KOHM 0 5W 9 132 1601 8157 Variable Resistor 100KOHM 9 133 1602 0953 Coil 800UH 2 5A 9 134 Parts No Description Page and Index No 1604 1358 Capacitor 1000µF 10V 9 135 1604 1381 Capacitor 4 7µF 50V 9 136 1604 1382 Capacitor 10µF 50V 9 137 1604 1383 Capacitor 22µF 50V 9 138 1604 1386 Capacitor 100µF 50V 9 139 ...

Page 373: ...RICOH FT5560 A008 PARTS CATALOG First Edition April 1987 RICOH COMPANY LTD ...

Page 374: ...12 22 Transport A008 14 23 Fusing l A008 16 24 Fusing ll A008 18 25 Development A008 20 26 Cleaning A008 22 27 Optics l A008 24 28 Optics ll A008 26 29 Expansion Unit A008 32 Copier Relay A008 34 Electrical Component l A008 36 Electrical Component ll A008 38 Main Board A008 40 Optics Board A008 42 AC Drive Board A008 44 Paper Feed Board A008 46 3rd Paper Feed Board A008 48 DC Harness A008 50 AC Ha...

Page 375: ...1 EXTERIOR A008 April 1 87 2 ...

Page 376: ...9 Upper Guide Manual Feed 1 16 AF01 6001 Rear Side Fence 1 17 AF01 6002 Front Side Fence 1 18 AA00 2013 Decal Manual Feed A3 A4 1 18 AA00 2012 Decal Manual Feed LT LDG 1 Index Parts No Description Q ty Per No Assembly 19 5215 2693 Plate 1 20 A008 2698 Manual Feed Table 1 21 5215 2691 Brake 1 22 5215 2687 Gear 16T 1 23 5215 2678 Spring Plate Manual Feed Table 1 24 A008 2694 Bracket 1 25 5215 2680 F...

Page 377: ...Editing Sheet A3 A4 1 55 A008 3883 Harness Cover 1 101 0802 5085 Tapping Screw M4 x 8 102 0802 5094 Tapping Truss Head Screw M4 x 8 103 0314 0080W Philips Pan Head Screw M4 x 8 104 0434 0080W Tapping Screw M4 x 8 105 0951 4004W Philips Screw with Flat Washer M4 x 4 106 0965 3006W Tapping Screw with Flat Washer M3 x 6 107 0720 0050E Retaining Ring M5 108 0344 0060D Philips Truss Head Screw M4 x 6 3...

Page 378: ...2 OPERATION PANEL A008 April 1 87 ...

Page 379: ...631 Key Top 1 1 22 A008 5632 Key Top 2 1 23 A008 5633 Key Top 3 1 24 A008 5634 Key Top 4 1 25 A008 5635 Key Top 5 1 26 A008 5636 Key Top 6 1 27 A008 5637 Key Top 7 1 28 A008 5638 Key Top 8 1 29 A008 5639 Key Top 9 1 Index Parts No Description Q ty Per No Assembly 30 A008 5630 Key Top 0 1 31 A008 5658 Key Top Point 1 32 A008 5640 Key Top C S 1 33 A008 5628 Key Top Interrupt 1 34 A008 5627 Key Top C...

Page 380: ...3 PLATEN COVER AND CASSETTE A008 April 1 87 ...

Page 381: ...er 1 28 AA00 2010 Decal Paper Level 1 29 A008 2710 Bottom Plate 1 30 5215 2713 Bottom Plate Pad 1 31 5215 2716 Front Side Fence 1 32 5215 2720 Front Side Holder 1 33 5205 2960 Actuator A3 1 33 5205 2961 Actuator B4 1 Index Parts No Description Q ty Per No Assembly 33 5205 2962 Actuator A4R 1 33 5205 2963 Actuator A5R 1 33 5205 2964 Actuator A4 1 33 5205 2965 Actuator B5 1 33 5205 2966 Actuator A5 ...

Page 382: ... Parts No 0964 4010W 0315 0080W 0413 0202W 0414 0102B 0805 0083 Description Philips Screw with Flat Washer M4 x 10 Philips Pan Head Screw M5 x 8 Tapping Screw M3 x 20 Tapping Screw M4 x 10 Retaining Ring M4 Q ty Per Assembly 7 ...

Page 383: ...4 1ST AND 2ND PAPER FEED A008 April 1 87 8 ...

Page 384: ...215 2576 Upper Size Detection Bracket 1 33 5215 2629 Upper Pad Mounting Plate 1 34 5215 3381 Sensor Bracket 1 35 5215 2634 Paper Feed Clutch Holder 1 Index Parts No Description Q ty Per No Assembly 36 5215 3481 Sensor Bracket 1 37 5215 5453 Toner End Harness 1 38 5215 5495 Transformer Harness 220 240V 1 39 5215 2579 Shaft 2 40 5215 2582 Spring 2 41 A008 2593 Lower Arm 1 42 A008 2674 Lower Pad Moun...

Page 385: ...0106 0313 0100W Description Upper Arm Sensor Cover Relay Harness Decal Middle Guide Philips Pan Head Screw M4 x 12 Tapping Screw M4 x 8 Tapping Screw M4 x 6 Philips Pan Head Screw M3 x 12 Philips Pan Head Screw M5 x 8 Tapping Screw M4 x 8 Philips Sunken Head Screw M3 x 8 Hexagon Headless Set Screw M5 x 6 Retaining Ring M3 Retaining Ring M2 5 Retaining Ring M6 Retaining Ring M5 Tapping Screw with F...

Page 386: ...5 REGISTRATION A008 April 1 87 10 ...

Page 387: ... 1 3W 1 7 AW40 0002 ID Sensor Board 1 8 AA01 2001 PTL Filter 1 9 A008 2279 PTL Guide 1 10 A008 2284 Paper Guide 1 11 5215 2670 Upper Regist Roller 1 12 AF02 0053 Lower Registration Roller 1 13 5215 2612 Regist Guide Plate 1 14 A008 2769 Registration Roller Knob 1 101 0434 0060W Tapping Screw M4 x 6 102 0434 0080W Tapping Screw M4 x 8 103 0965 4008W Tapping Screw with Flat Washer M4 x 8 104 0720 00...

Page 388: ...6 DRUM A008 April 1 87 ...

Page 389: ...l Drum Knob Tension Spring T S Corona Lever Shaft Q ty Per Assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Index No 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Parts No A008 2262 5215 2125 5215 5370 5215 2270 AA06 3018 5447 2257 5447 2286 5205 9510 5215 2258 5211 2285 5211 2262 5215 2150 AA08 0012 AX50 0007...

Page 390: ...iption Q ty Per No Assembly 101 0725 0100E Retaining Ring C M10 102 0314 0080M Philips Pan Head Screw M4 x 8 103 0314 0060W Philips Pan Head Screw M4 x 6 104 0314 0060M Philips Pan Head Screw M4 x 6 105 0314 0050W Philips Pan Head Screw M4 x 5 106 0313 0060W Philips Pan Head Screw M3 x 6 107 0314 0080W Philips Pan Head Screw M4 x 8 108 0434 0080W Tapping Screw M4 x 8 109 0971 3006A Philips Pan Hea...

Page 391: ...7 TRANSPORT A008 14 April 1 87 ...

Page 392: ...over Angle Toner Collection Bottle Cap Toner Collection Bottle Cover Spring Toner Collection Bottle Toner Collection Bottle Toner Collection Bottle Cap Small Spring Guide Plate Duct Vacuum Fan Motor 14 12W Bushing 4mm Sheet Outlet Fan Bracket Outlet Fan Motor AC 24 22W Q ty Per Assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Index Parts No Description Q ty Per No Ass...

Page 393: ...8 FUSING I A008 April 1 87 16 ...

Page 394: ... Sump 1 33 5209 5320 Oil End Sensor 0 Index Parts No Description Q ty Per No Assembly 34 A008 4172 Fusing Unit Cover 1 35 5442 4421 Decal Small 1 36 5209 4126 Wire Clamp 1 37 5215 5818 Connector Unit Bracket 1 38 5215 5464 Fusing Harness 1 39 A008 4097 Pressure Lever 2 40 A008 4112 Right Rail Fusing 1 41 5409 1855 Mounting Pin 1 42 A008 4100 Left Fusing Unit Slide Guide 1 43 5447 4220 Lamp Termina...

Page 395: ...106 0314 0060W Philips Pan Head Screw M4 x 6 107 0314 0080W Philips Pan Head Screw M4 x 8 108 0805 3377 Ball Bearing 25 x 42 x 9 mm 109 0314 0120W Philips Pan Head Screw M4 x 12 110 0434 0100W Tapping Screw M4 x 10 111 0951 3005 Philips Screw with Flat Washer M3 x 5 112 0720 0060E Retaining Ring M6 113 0720 0070E Retaining Ring M7 114 0720 0050E Retaining Ring M5 115 0720 0030E Retaining Ring M3 1...

Page 396: ...9 FUSING II A008 April 1 87 ...

Page 397: ... 4341 Front Lever Fusing Exit 1 15 5053 0447 Bushing 6 x 10 x 6 mm 2 16 5442 4463 Spring Front Release Lever 1 17 5442 4495 Slip Clutch 1 18 AB01 3063 Gear 17T 1 19 AB01 3062 Gear 19T 1 20 5442 4491 Actuator Paper Exit Sensor 1 21 5215 5230 Photointerrupter L Type 1 22 A008 4485 Feeler Paper Exit Sensor 1 23 5209 4470 Upper Exit Roller 1 24 5215 4485 Lower Exit Roller 1 25 A008 4063 Lower Exit Gui...

Page 398: ...10 DEVELOPMENT A008 April 1 87 20 ...

Page 399: ...4T Paddle Roller Gear 39T Toner Supply Guide Seal Development Mylar 6 x 35 mm Gear 17T Lower Front Side Plate Development Lower Casing Toner Supply Roller Spring Gear Lower Rear Side Plate Development Toner Supply Unit Gear 18T Pin Q ty Per Assembly 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 Index Parts No Description Q ty Per No Assembly 35 5447 3236 Gear 23T 1 36 5215 ...

Page 400: ...235 0727 0060E 0313 0080W Description Philips Pan Head Screw M4 x 6 Philips Pan Head Screw M4 x 10 Philips Pan Head Screw M4 x 24 Tapping Screw with Flat Washer M4 x 8 Philips Screw with Flat Washer M4 x 8 Retaining Ring M5 Retaining Ring M6 Retaining Ring M2 5 Retaining Ring C Type M14 Ball Bearing 15 x 32 x 9 mm Retaining Ring M6 Philips Pan Head Screw M3 x 8 Q tv Per Assembly 21 ...

Page 401: ...11 CLEANING A008 April 1 87 22 ...

Page 402: ...block PCC 1 26 AD02 2037 Front Endblock Cover PCC 1 27 5205 3950 Cam 1 28 5205 3975 Cam 1 29 5205 9001 Charge Wire Pre Cleaning Corona 1 30 5205 3958 Pick off Pawl Shaft 1 31 5205 3966 Set Screw 2 32 5205 3965 Spring 2 33 AD02 5001 Pick off Pawl 2 34 5205 3981 Collar Spring 1 Index Parts No Description Q ty Per No Assembly 35 5442 3904 Spring Pick off Pawl Slide 1 36 A008 3560 Rear Side Plate Clea...

Page 403: ...Screw M3 x 6 102 0314 0080W Philips Pan Head Screw M4 x 8 103 0313 0080W Philips Pan Head Screw M3 x 8 104 0434 0080W Tapping Screw M4 x 8 105 0720 0040E Retaining Ring M4 106 0720 0025E Retaining Ring M2 5 107 0623 0140E Spring Pin 3 x 14 mm 108 0314 0100W Philips Pan Head Screw M4 x 10 2 3 ...

Page 404: ...12 OPTICS I A008 April 1 87 24 ...

Page 405: ...et Adjusting Cam Start Lever Optics Harness Scanner Drive Wire Bracket Rear Guide Rod Rear Spring Plate 2nd and 3rd Mirror 2nd and 3rd Mirror Front Spring Plate 2nd and 3rd Mirror Guide Roller 2nd Scanner 2nd Scanner Ass y Pulley Cleaner Guide Rod Spacer 12 5 x 19 x 1 MM Left Pulley H P Sensor Bracket L E D Sensor Type T Spring Wire Tightener Wire Pulley Tightener Scanner Drive Wire Hook Scanner D...

Page 406: ...ilips Pan Head Screw M3 x 8 Philips Pan Head Screw M3 x 12 Philips Pan Head Screw M3 x 4 Philips Pan Head Screw M4 x 12 Tapping Screw M4 x 6 Tapping Screw M4 x 8 Philips Screw with Flat Washer M3 x 6 Tapping Screw M3 x 20 Philips Screw with Flat Washer M4 x 8 Philips Screw with Flat Washer M4 x 4 Tapping Screw with Flat Washer M4 x 8 Tapping Screw with Flat Washer M4 x 6 Retaining Ring M4 Retainin...

Page 407: ...13 OPTICS II A008 April 1 87 ...

Page 408: ...ng Lens Drive Wire 1 26 5215 1805 Lens Tension Pulley 1 27 5215 1817 Lens Drive Wire 1 28 5205 1990 Pulley 1 29 5215 1812 Lens Drive Pulley 1 30 5215 1822 H P Sensor Bracket 1 31 5215 5296 Mirror Drive Motor DC 7 5W 1 32 5215 1972 Motor Bracket 1 33 5053 0447 Bushing 6 x 10 x 6 mm 2 34 5215 1958 Worm Gear 1 35 5215 1981 Shaft 1 Index No Parts No Description 36 5215 5294 Lens Drive Motor DC 6W 37 5...

Page 409: ...0 0050E 0720 0040E 1105 0010 1105 0144 Description Philips Pan Head Screw M4 x 12 Philips Pan Head Screw M4 x 6 Tapping Screw M4 x 6 Tapping Screw with Flat Washer M4 x 8 Philips Screw with Flat Washer M4 x 8 Hexagon Bolt M3 x 12 Hexagon Headless Set Screw M4 x 5 Retaining Ring M5 Retaining Ring M4 Nylon Clip 6N Harness Clamp Q ty Per Assembly 27 ...

Page 410: ...14 FRAME A008 April 1 87 28 ...

Page 411: ...5922 2332 Copier Relay Feed Guide 1 15 AA15 0003 Mylar Seal 42 x 56 1 16 5442 1146 Seal Fan Duct 1 17 5215 1861 Seal 4 5 x 22 x 30 2 18 A008 2290 ID Sensor Bracket 1 19 5442 4186 Spring Fusing Unit Release Lever 1 20 5215 4444 Pin 1 21 A008 4183 Unit Lock Lever 1 22 A008 4181 Fusing Unit Rail 1 23 5215 5819 Harness Cover Angle Front 1 24 5215 5820 Harness Cover Angle Rear 1 25 5215 4502 Exit Tray ...

Page 412: ...15 DRIVE A008 April 1 87 ...

Page 413: ...lopment Unit 1 28 5205 1105 Chain Tightener 1 29 5442 1110 Sprocket 20T 2 30 5205 1121 Belt Tightener 1 31 AA04 3001 Timing Belt 92XL 1 32 5215 1102 Spring Main Drive Tightener 60Hz 1 32 5442 1111 Spring Main Drive Tightener 50Hz 1 33 5215 3860 Cushion 1 34 5205 1083 Sprocket 30T 50Hz 1 Index Parts No Description Q ty Per No Assembly 34 5205 1084 Sprocket 27T 60Hz 1 35 5442 1111 Spring Main Drive ...

Page 414: ... 8 104 0314 0120W Philips Pan Head Screw M4 x 12 105 0434 0080W Tapping Screw M4 x 8 106 0965 4008W Tapping Screw with Flat Washer M4 x 8 107 0575 0060E Hexagon Headless Set Screw M5 x 6 108 0720 0050E Retaining Ring M5 109 0720 0060E Retaining Ring M6 110 0720 0040E Retaining Ring M4 111 0740 3008 Ball Bearing 112 1105 0010 Nylon Clip 6N 113 0574 0060E Hexagon Headless Set Screw M4 x 6 31 ...

Page 415: ...16 EXPANSION UNIT A008 April 1 87 32 ...

Page 416: ... 1 33 AA06 0080 Spring Lower Lift 1 34 5215 2662 Bushing 1 35 A008 2659 Lower Rear Arm 1 Index Parts No Description Q ty Per No Assembly 36 A008 2656 Lower Lift Arm 1 37 5215 1134 Lower Paper Feed Stay Right 1 38 AA14 0081 Shaft 1 39 A008 2657 Lower Front Arm 1 40 5922 2224 3rd Paper Feed Guide 1 41 A008 4812 Rear Cassette Holder 1 42 5215 2593 Lower Arm 1 43 5922 2346 Pad Mounting Plate 1 44 5215...

Page 417: ...120W Philips Pan Head Screw M3 x 12 105 0802 5094 Tapping Truss Head Screw M4 x 8 106 0964 4008W Tapping Screw with Flat Washer M4 x 8 107 0965 4008W Tapping Screw with Flat Washer M4 x 8 108 0314 0080M Philips Pan Head Screw M4 x 8 109 0323 0080W Philips Sunken Head Screw M3 x 8 110 0314 0120W Philips Pan Head Screw M4 x 12 111 0575 0060E Hexagon Headless Set Screw M5 x 6 112 0720 0025E Retaining...

Page 418: ...17 COPIER RELAY A008 April 1 87 34 ...

Page 419: ...ay Feed 1 11 5922 2062 Sensor Actuator 1 12 A008 4804 Sensor Feeler 1 13 5922 2067 Feeler Shaft 1 14 5205 5250 L E D Sensor Type S 1 15 5922 5204 Copier Relay Harness 1 16 5922 2081 Copier Relay Drive Roller 1 17 A008 4821 Relay Guide Lever 1 18 5206 2684 Shoulder Screw M3 1 101 0314 0120W Philips Pan Head Screw M4 x 12 102 0574 0040E Hexagon Headless Set Screw M4 x 4 103 0720 0040E Retaining Ring...

Page 420: ...18 ELECTRICAL COMPONENT I A008 April 1 87 36 ...

Page 421: ...Power Cord Bracket 220 240V 1 26 5215 1112 Power Cord Bracket Cover 1 27 2801 0040 Power Supply Cord 115V 1 27 2801 0027 Power Supply Cord 220 240V 1 28 5403 4335 Decal Terminal 115V 1 28 5447 4980 Decal Terminal 220V 1 29 5205 5405 Transformer 115V 1 29 AZ14 0002 Transformer 220V 240V 1 30 5215 5832 Transformer Bracket 1 Index Parts No Description Q ty Per No Assembly 31 1602 0923 Noise Filter 11...

Page 422: ...19 ELECTRICAL COMPONENT II A008 April 1 87 38 ...

Page 423: ... 1 12 1104 0224 Relay Bracket 1 13 5215 5436 Cement Register 1 14 A008 5459 AC Harness 1 15 AZ30 0009 Power Pack B 1 16 A008 1867 Left Cover Holder 1 17 1606 1484 Capacitor 16µF 220V 1 17 1606 1485 Capacitor 16µF 220V 1 18 5209 5450 Relay Cooling Fan Motor 220V 240V 1 18 1208 1151 Relay AC 250V 115V 1 19 A008 1868 Upper Cover Guide 1 20 A008 1869 Left Cover Guide 1 Index Parts No Description Q ty ...

Page 424: ...20 MAIN BOARD A008 sYMBOL No PRINTED NUMBER ON THE BOARD INDEX No REFERENCE NUMBER OF NEXT PAGE April 1 87 ...

Page 425: ...0G 124 1407 1335 IC RF5G02 005 125 1407 1348 IC TD62304P 126 1407 1535 IC TD62308AP 127 1407 1537 IC TC74HC14P 128 1407 1652 IC TD62307P 129 1407 2028 IC SN74LS06N 130 1408 0258 IC AN6914 131 1408 0412 IC 7705CP 132 1408 0413 IC TL092CP 133 1503 0070 Ceramic Oscillator 10MHz 134 1601 7282 Resistor Array 150KOHM 135 1601 7348 Resistor Array 470OHM 1 8 5 136 1601 7351 Resistor Array 3 3KOHM 137 1601...

Page 426: ...or 22KOHM 1 4T 5 161 1611 4273 Resistor 27KOHM 1 4T 5 162 1611 4275 Resistor 2 7MOHM 1 4W 5 163 1611 4331 Resistor 330OHM 1 4T 5 164 1611 4332 Resistor 3 3KOHM 1 4T 5 165 1611 4431 Resistor 430OHM 1 4T 5 166 1611 4471 Resistor 470OHM 1 4T 5 167 1611 4472 Resistor 4 7KOHM 1 4T 5 168 1611 4562 Resistor 5 6KOHM 1 4T 5 169 1622 1001 Resistor 1KOHM 1 4T 1 170 1622 1202 Resistor 2KOHM 1 4T 1 171 1611 44...

Page 427: ...21 OPTICS BOARD A008 April 1 87 S Y M B O L N o P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R F N C E N U M B E R O F N E X T P A G E 4 2 ...

Page 428: ...13 1402 0277 Zener Diode 1Z12 114 1407 0508 IC HD74LS04N 115 1407 0520 IC HD74LS00 116 1407 0605 IC TC4050BP 117 1407 1020 IC HD74LS02P 118 1407 1090 IC HD74LS74AP 119 1407 1534 IC µPD8253C 2 120 1407 1535 IC TD62308AP 121 1408 0516 IC TLS2714 Index 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Parts No 1503 0181 1601 8349 1602 0934 1604 1355 1604 1386 1606 0867 1606 1333 1606 1336 1...

Page 429: ...22 AC DRIVE BOARD A008 S Y M B O L N o P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 4 4 ...

Page 430: ...7903PS 117 1601 2844 Resistor 1 8KOHM 1 2W 118 1601 7468 Resistor Array 100OHM 1 2W 119 1601 8185 Variable Resistor 200OHM 0 5W 120 1602 0975 Noise Killer 0 1µF 120OHM 121 1602 0976 Noise Killer 0 1µF 120OHM 122 1605 0280 Capacitor 0 01µF 50V 123 1606 0689 Capacitor 0 01µF 50V 124 1606 1495 Capacitor 0 1µF 250V Index 125 126 127 128 129 130 131 132 133 134 135 136 137 Parts No 1606 1496 1606 1497 ...

Page 431: ...23 PAPER S Y M B O L N o I N D E X N o FEED BOARD A008 P R I N T E D N U M B E R O N T H E B O A R D R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 ...

Page 432: ... 1103 1757 1401 0611 1408 0200 1601 7374 1604 1382 1606 0998 1611 4103 Description Feed Control Board Connector 3P Connector 7P Connector 9P Connector 13P Connector 3P Connector 3P Connector 7P Diode 1S1588 IC TA75339P Resistor Array 4 7KOHM Capacitor 10µF 50V Capacitor 0 01µF 50V Resistor 10KOHM 1 4T 5 Q ty Per Assembly 1 Index Parts No Description Q ty Per No Assembly 4 7 ...

Page 433: ...24 3RD PAPER FEED BOARD A008 S Y M B O L N o P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 ...

Page 434: ... 2365 Connector 6P 102 1102 2366 Connector 8P 103 1103 1724 Connector 2P 104 1103 1726 Connector 4P 105 1103 1729 Connector 7P 106 1103 1731 Connector 9P 107 1103 1739 Connector 3P 108 1103 1741 Connector 5P 109 1103 1752 Connector 2P 110 1401 0825 Diode 1SS176 111 1401 0467 Diode S5566G Parts No Description Q ty Per Assembly 4 9 ...

Page 435: ...25 DC HARNESS A008 April 1 87 50 ...

Page 436: ...1102 1397 Connector 2P 124 1102 1404 Receptacle Housing 125 1102 1407 Receptacle Housing 1P 126 1102 1408 Connector 1P 127 1102 1509 Connector 4P 128 1102 1515 Connector 2P Index Q ty Per No Parts No Description Assembly 129 1102 1620 Connector 3P 130 1102 1632 Connector 4P 131 1102 1785 Connector 11P 132 1102 1896 Connector 2P 133 1102 1910 Connector 2P 134 1102 1911 Connector 3P 135 1102 1912 Co...

Page 437: ...26 AC HARNESS A008 April 1 87 ...

Page 438: ...00 1341 Pin Contact 111 1100 1345 Pin Contact 112 1102 0782 Connector 4P 113 1102 1401 Receptacle Housing 1P 114 1102 1402 Receptacle Housing 1P 115 1102 1403 Receptacle Housing 116 1102 1404 Receptacle Housing 117 1102 1408 Connector 1P 118 1102 1515 Connector 2P 119 1102 1532 Connector 2P 120 1102 1533 Connector 3P 121 1102 1559 Connector 2P Black 122 1102 1815 Connector 3P 123 1102 1889 Connect...

Page 439: ...27 EXPANSION HARNESS A008 April 1 87 5 4 ...

Page 440: ...arness 1 4 5922 5203 Safety Switch Harness 1 101 1100 1249 Receptacle Terminal 102 1100 1327 Contact 103 1102 1620 Receptacle Housing 3P 104 1102 1623 Receptacle Housing 7P 105 1102 1786 Connector 3P 106 1102 1910 Connector 2P 107 1102 1915 Connector 7P 108 1102 1924 Connector 2P 109 1102 1927 Connector 5P Red 110 1102 1938 Connector 2P Parts No Description Q ty Per Assembly ...

Page 441: ...28 DECAL AND DOCUMENT A008 April 1 87 56 ...

Page 442: ...t Italian Decal Sheet Spanish Decal A2 Decal A Decal Front Scale LT LDG Decal Front Scale A4 A3 Decal Rear Scale LT LDG Decal Rear Scale A4 A3 Decal S P Mode Decal Toner Cartridge Decal Manual Feed LT LDG Decal Manual Feed A4 A3 Decal B1 Decal Thermofuse Decal Terminal 115V Decal Terminal 220V Decal Paper Level Decal Power Source 220V Decal Small Decal Sheet Large LT LDG Decal Sheet Small LT LDG D...

Page 443: ...29 SPECIAL TOOL A008 April 1 87 ...

Page 444: ...9501 Grease 501 1 7 5442 9101 Setting Powder 1 8 5442 9106 Drum Shoe 1 9 5447 9104 Shoe Adaptor 1 10 5420 9504 Thermo Meter HLC60 E 1 11 5420 9505 Probe HLC60 E 1 12 5420 9507 Digital Multimeter BECKMAN RMS3030 1 13 5420 9550 Silicon Oil 1 14 5447 9078 Heat Resisting Grease MT 78 1 15 5420 9516 Test Chart OS A3 10 pcs set 1 15 5420 9502 Test Chart OS A3 10 pcs set 1 16 5442 9103 Launa Oil 1 17 544...

Page 445: ......

Page 446: ...Bracket Platen Cover 2 9 7 A008 1676 Mounting Bracket Platen Cover 7 9 A008 1681 1st Scanner Ass y 2 5 6 A008 1691 Reflector Cover 2 5 2 Parts No Description Page and Index No A008 1697 Reflector Aid 2 5 1 A008 1701 Stud Bracket 25 15 A008 1704 Guide Roller 1st Scanner 25 46 A008 1721 2nd Scanner Ass y 25 24 A008 1728 Guide Roller 2nd Scanner 25 23 A008 1747 Exposure Lamp Harness 25 48 A008 1771 4...

Page 447: ...d Guide 9 5 4 A008 2647 Upper Lift Arm 9 2 5 Parts No Description Page and Index No A008 2648 Upper Front Arm 9 65 A008 2652 Upper Rear Arm 9 6 4 A008 2656 Lower Lift Arm 9 69 A008 2656 Lower Lift Arm 33 36 A008 2657 Lower Front Arm 9 67 A008 2657 Lower Front Arm 33 39 A008 2659 Lower Rear Arm 9 66 A008 2659 Lower Rear Arm 33 35 A008 2664 Pressure Arm 9 6 0 A008 2664 Pressure Arm 33 27 A008 2674 L...

Page 448: ...il Pan 17 54 A008 4172 Fusing Unit Cover 17 34 A008 4178 Bracket Thermistor 17 31 A008 4179 Upper Entrance Guide 17 67 April 1 87 Parts No Description Page and Index No A008 4181 Fusing Unit Rail 29 22 A008 4183 Unit Lock Lever 29 21 A008 4341 Front Lever Fusing Exit 19 14 A008 4344 Rear Lever Fusing Exit 19 10 A008 4451 Frame Exit 19 13 A008 4482 Upper Exit Guide 1 9 2 A008 4485 Feeler Paper Exit...

Page 449: ...5 1 8 Parts No Description Page and Index No A008 5643 Key Top Darker 5 19 A008 5644 Key Top Select Cassette 5 16 A008 5645 Key Top Full Size 5 15 A008 5646 Key Top Enlarge 5 14 A008 5647 Key Top Reduce 5 13 A008 5648 Key Top Auto Cassette Selection 5 17 A008 5650 Key Top Zoom Up 5 11 A008 5651 Key Top Zoom Down 5 12 A008 5653 Key Top 5 10 A008 5654 Case S P Mode Decal 5 7 A008 5658 Key Top Point ...

Page 450: ... and Index No A007 3785 Toner Collection Bottle Cap 15 24 A009 2345 Pad 10 x 8 x 1 mm 13 89 A415 2457 Decal Misfeed E 33 77 A416 2456 Decal Removing Misfeed Paper C 33 76 AA00 1022 Decal A2 3 50 AA00 1022 Decal A2 5 7 1 AA00 1024 Decal Front Scale A3 A4 3 1 AA00 1024 Decal Front Scale A4 A3 5 7 3 AA00 1025 Decal Rear Scale A3 A4 3 3 AA00 1025 Decal Rear Scale A4 A3 5 7 4 AA00 1026 Decal A 3 41 AA0...

Page 451: ...al Left Stay 27 49 Mylar Seal 42 x 56 29 15 Shielding Sheet 4th Mirror 27 48 Seal 4th Mirror Cover 27 50 Mylar Lens Bracket Cover 27 54 Parts No Description Page and Index No AA15 1016 Seal Blade Rear 23 37 AA15 1017 Seal Blade Front 23 17 AA15 1018 Seal 16 x 10 x 35 27 21 AA15 1019 Seal Shielding 27 20 AA16 1002 Rubber Pad 15 39 AB01 0011 Gear 56T 13 76 AB01 1012 Gear 17T 23 39 AB01 1013 Gear 18T...

Page 452: ...tion Pad 9 1 4 AF03 3003 Friction Pad 33 48 AF04 3002 Copy Tray 3 2 9 AG02 1001 Original Holder 7 2 AG04 0001 Operating Instruction Holder 3 5 2 Parts No Description Page and Index No AG05 0011 Knob Fusing 17 53 AG06 0009 Front Cover Angle 3 4 2 AG06 0010 Front Cover Hinge Right 3 4 8 AG06 0012 Front Cover Hinge Left 3 4 3 AG06 0012 Front Cover Angle 15 23 AW00 0002 Fiber Connector 4 1 4 AW00 0003...

Page 453: ...uator A3 7 3 3 5205 2961 Actuator B4 7 3 3 5205 2962 Actuator A4R 7 3 3 5205 2963 Actuator A5R 7 3 3 5205 2964 Actuator A4 7 3 3 Parts No Description Page and Index No 5205 2965 Actuator B5 7 33 5205 2966 Actuator A5 7 3 3 5205 2967 Actuator A5R 7 33 5205 2968 Actuator B6 7 3 3 5205 2969 Actuator A6R 7 33 5205 2970 Actuator LG 7 3 3 5205 2971 Actuator 11 x 17 7 33 5205 2972 Actuator 11 x 15 7 3 3 ...

Page 454: ...5209 5320 Oil End Sensor 17 33 5209 5450 Relay Cooling Fan Motor 220V 240V 39 18 Parts No Description Page and Index No 5211 1710 1st Mirror 25 13 5211 1711 Front Cover Lamp Terminal 25 43 5211 1712 Rear Cover Lamp Terminal 25 44 5211 2262 Drum Shaft Holder 13 46 5211 2285 Rear Flange 13 45 5211 2800 Rear Platen Cover 7 3 5215 1090 Pulse Generator Disk 31 13 5215 1102 Spring Main Drive Tightener 6...

Page 455: ... S Corona Rail 13 37 5215 2131 T S Corona Holder 13 54 5215 2146 Shaft 13 35 5215 2150 T S Corona Harness Cover 13 47 Parts No Description Page and Index No 5215 2258 Drum Shaft 13 44 5215 2265 Edging 13 56 5215 2270 Heater Casing 13 39 5215 2315 Decal Drum Knob 13 32 5215 2576 Upper Size Detection Bracket 9 32 5215 2579 Shaft 9 39 5215 2579 Shaft 33 45 5215 2580 Spring Anchor 9 5 0 5215 2582 Spri...

Page 456: ...052 Side Seal Left 2 1 6 5215 3056 Seal Development 21 24 5215 3089 Developer Knob 21 19 5215 3095 Adjusting Plate Magnet Angle 2 1 5 Parts No Description Page and Index No 5215 3097 Sheet 2 1 9 5215 3101 Gear 44T 21 20 5215 3102 Gear 39T 21 22 5215 3108 Spacer Development Sleeve 21 45 5215 3110 Bearing Retainer 21 17 5215 3115 Gear 17T 21 26 5215 3120 Toner Supply Guide 21 23 5215 3133 Seal Right...

Page 457: ...e Roller 15 11 5215 3923 Driven Roller 15 21 5215 3928 Duct 15 30 Parts No Description Page and Index No 5215 3931 Bushing 8mm 15 15 5215 3935 Toner Collection Bottle Stopper 1 5 7 5215 3942 Transport Guide Roller 15 19 5215 3951 Chain Guide 31 46 5215 3978 Transport Belt 15 14 5215 4093 Upper Frame 17 13 5215 4116 Oil Blade Holder 17 16 5215 4117 Oil Blade 17 17 5215 4121 Spring Oil Blade 17 14 5...

Page 458: ...7 25 17 37 29 23 29 24 29 26 3 9 5 3 9 3 29 10 37 14 37 30 3 7 1 5 9 1 17 56 13 66 21 46 13 33 3 4 6 15 32 9 4 33 74 37 28 Parts No Description Page and Index No 5403 4335 Decal Terminal 115V 57 10 5409 1705 Clamp Reflector 25 12 5409 1855 Mounting Pin 17 41 5413 1812 Spring Drum Return Arm 31 49 5415 4310 Valve Oil Pump 1 7 2 5415 4457 Spring Exit 19 11 5418 2116 Spacer Guard 23 50 5419 1057 Rubb...

Page 459: ... Decal Small 57 13 5442 4444 Stud Exit Ass y Release Lever 1 9 9 5442 4463 Spring Front Release Lever 19 16 5442 4464 Spring Rear Release Lever 1 9 8 5442 4465 Stripper Pawl Plate 1 9 7 Parts No Description Page and Index No 5442 4467 Spring Stripper Pawl Plate 19 12 5442 4491 Actuator Paper Exit Sensor 19 20 5442 4495 Slip Clutch 19 17 5442 4500 Cover Exit Ass y 1 9 3 5442 5315 Anti Condensation ...

Page 460: ...ansion Relay Feed Guide 3 3 5 5922 2334 Lower Guide Plate 33 72 5922 2335 Guide Plate Holder 33 73 5922 2336 Expansion Guide Plate 3 3 4 5922 2340 Paper End Feeler 33 29 5922 2344 Size Sensor Bracket 33 69 5922 2346 Pad Mounting Plate 33 43 Parts No Description Page and Index No 5922 2395 Safety Switch Bracket 33 55 5922 2396 Switch Actuator 33 56 5922 2635 Expansion Unit Handle 33 71 5922 2636 Ru...

Page 461: ...ips Pan Head Screw M4 x 10 17 105 0314 0100W Philips Pan Head Screw M4 x 10 19 102 0314 0100W Philips Pan Head Screw M4 x 10 21 102 0314 0100W Philips Pan Head Screw M4 x 10 23 108 Parts No Description Page and Index No 0314 0120W Philips Pan Head Screw M4 x 12 9 101 0314 0120W Philips Pan Head Screw M4 x 12 17 109 0314 0120W Philips Pan Head Screw M4 x 12 25 104 0314 0120W Philips Pan Head Screw ...

Page 462: ...g M2 5 33 112 0720 0030E Retaining Ring M3 9 109 0720 0030E Retaining Ring M3 13 119 0720 0030E Retaining Ring M3 17 115 0720 0030E Retaining Ring M3 19 104 0720 0030E Retaining Ring M3 33 113 Parts No Description Page and Index No 0720 0030E Retaining Ring M3 35 106 0720 0040E Retaining Ring M4 15 108 0720 0040E Retaining Ring M4 23 105 0720 0040E Retaining Ring M4 25 113 0720 0040E Retaining Rin...

Page 463: ...08W Tapping Screw with Flat Washer M4 x 8 15 106 0964 4008W Tapping Screw with Flat Washer M4 x 8 19 103 0964 4008W Tapping Screw with Flat Washer M4 x 8 25 111 0964 4008W Tapping Screw with Flat Washer M4 x 8 27 104 Parts No Description Page and Index No 0964 4008W Tapping Screw with Flat Washer M4 x 8 37 105 0964 4008W Tapping Screw with Flat Washer M4 x 8 39 104 0964 4008W Tapping Screw with Fl...

Page 464: ...1102 1515 Connector 2P 51 128 1102 1515 Connector 2P 53 118 1102 1532 Connector 2P 53 119 80 Parts No Description Page and Index No 1102 1533 Connector 3P 53 120 1102 1559 Connector 2P Black 53 121 1102 1567 Connector 2P 41 103 1102 1567 Connecter 2P 43 103 1102 1620 Connector 3P 51 129 1102 1620 Receptacle Housing 3P 55 103 1102 1623 Receptacle Housing 7P 55 104 1102 1632 Connector 4P 51 130 1102...

Page 465: ...or 13P 47 104 1103 1739 Connector 3P 47 105 1103 1739 Connector 3P 49 107 1103 1741 Connector 5P 49 108 Parts No Description Page and Index No 1103 1752 Connector 2P 49 109 1103 1753 Connector 3P 47 106 1103 1757 Connector 7P 47 107 1103 3020 Connector 20P 41 108 1103 3025 Connector 50P 41 109 1103 3037 Connector 26P 41 110 1104 0224 Relay Bracket 39 12 1104 0271 LSI Socket 28P 41 111 1104 0339 IC...

Page 466: ...C HD74LS74AP 43 118 1407 1334 IC µPD7810G 41 123 Parts No Description Page and Index No 1407 1335 IC RF5G02 005 41 124 1407 1348 IC TD62304P 41 125 1407 1534 IC µPD8253C 2 43 119 1407 1535 IC TD62308AP 41 126 1407 1535 IC TD62308AP 43 120 1407 1537 IC TC74HC14P 41 127 1407 1652 IC TD62307P 41 128 1407 2028 IC SN74LS06N 41 129 1408 0200 IC TA75339P 47 109 1408 0233 IC HA17903PS 45 115 1408 0258 IC ...

Page 467: ... 146 41 147 43 126 41 148 45 122 45 123 43 127 41 149 41 150 47 112 41 151 43 128 43 129 41 152 43 130 39 17 39 17 45 124 45 125 45 126 45 127 45 128 41 153 43 131 41 154 43 132 45 129 47 113 41 155 41 156 43 133 Parts No 1611 4124 1611 4183 1611 4220 1611 4223 1611 4223 1611 4273 1611 4275 1611 4331 1611 4332 1611 4332 1611 4333 1611 4431 1611 4471 1611 4472 1611 4472 1611 4473 1611 4562 1611 456...

Page 468: ...INTERFACE BOARD 5924 ...

Page 469: ...1 lnterface Board 5924 2 ...

Page 470: ...1 INTERFACE BOARD 5924 S Y M B O L N O P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 ...

Page 471: ...0 1407 0423 IC SN7473N 111 1407 0975 IC HD7407P 112 1407 1016 IC µPD8255AC 5 113 1407 1348 IC TD62304P 114 1407 1535 IC TD62308AP 115 1408 0099 IC HA17901P 116 1503 0062 Ceramic Oscillator 6MHz 117 1601 7352 Resistor Array 4 7KOHM 118 1601 7374 Resistor Array 4 7KOHM 119 1601 7381 Resistor Array 68KOHM 120 1602 0934 RC Array CR01 R 121 1604 1383 Capacitor 22µF 50V 122 1604 1386 Capacitor 100µF 50V...

Page 472: ......

Page 473: ...6 Parts No Description Page and Index No 5924 5103 IC µPD8041AC 3 1 Parts No Description Page and Index No 5918 5711 Fiber Output Connector 3 2 5918 5712 Fiber Input Connector 3 3 ...

Page 474: ...tch Zener Diode RD39F Photcoupler 0N3112 IC SN7473N IC HD7407P IC µPD8255AC 5 IC TD62304P IC TD62308AP IC HA17901P Ceramic Oscillator 6MHz Resistor Array 4 7KOHM Resistor Array 4 7KOHM Resistor Array 68KOHM RC Array CR01 R Capacitor 22µF 50V Capacitor 100µF 50V Capacitor 0 01µF 50V Capacitor 0 1µF 25V Capacitor 30pF 50V Resistor 1KOHM 1 4T 5 Resistor 10KOHM 1 4T 5 Resistor 180OHM 1 4T Page and Ind...

Page 475: ...PS210 A415 ...

Page 476: ...1 2 3 4 5 Paper Bank l A415 2 Paper Bank ll A415 4 Paper Bank lll A415 6 Paper Bank Board A415 8 Paper Band Harness A415 10 Parts Index 13 1 ...

Page 477: ...1 PAPER BANK I A415 April 1 87 ...

Page 478: ...Relay Harness 1 11 5920 2430 Guide Plate Bushing 1 12 A415 2431 Guide Plate Lever 1 13 5920 2432 Spring Guide Plate 1 14 5403 2617 Bushing Cleaning Roller 1 15 A008 4804 Sensor Feeler 1 16 5922 2067 Feeler Shaft 1 17 5205 5250 L E D Sensor Types 1 18 5920 2433 Spring Guide Plate 1 19 5920 2418 Mylar Seal Guide Plate 1 20 5920 2395 Front Feed Guide Shaft 1 21 5419 5714 Stepped Screw M4 1 Index Part...

Page 479: ...2 PAPER BANK II A415 April 1 87 4 ...

Page 480: ...Cover 115V 1 33 A415 2330 Rear Right Cover 220V 240V 1 33 A415 2335 Rear Right Cover 115V 1 Index Parts No Description Q ty Per No Assembly 34 A008 4715 Paper Feed Guide 1 35 A415 2229 Upper Paper Guide 1 36 5920 2139 Sensor Feeler Cover 1 37 A415 2146 Front Cover 4th Feed 1 38 5215 2582 Spring 1 39 5215 2579 Shaft 1 40 A008 2593 Lower Arm 1 41 5922 2346 Pad Mounting Plate 1 42 A415 2125 Rear Cass...

Page 481: ...y 101 0434 0080W Tapping Pan Head Screw M4 x 12 102 0314 0120W Philips Pan Head Screw M4 x 12 103 0313 0100W Philips Pan Head Screw M3 x 10 104 0314 0080W Philips Pan Head Screw M3 x 12 105 0802 5094 Tapping Truss Head Screw M4 x 8 106 0313 0120W Philips Pan Head Screw M3 x 12 107 0314 0140W Philips Pan Head Screw M4 x 14 108 0965 4008W Tapping Screw with Flat Washer M4 x 8 109 0574 0040E Hexagon ...

Page 482: ...3 PAPER BANK Ill A415 April 1 87 ...

Page 483: ... 30 AA16 1014 Cushion Motor 2 31 A008 4811 Front Cassette Holder 1 32 A415 2125 Rear Cassette Holder 1 33 A008 2657 Lower Front Arm 1 34 5920 2291 Inner Plate 1 35 AA14 0081 Shaft 1 Index Parts No Description Q ty Per No Assembly 36 A008 2656 Lower Lift Arm 1 37 A008 2659 Lower Rear Arm 1 38 5446 5178 Grounding Wire 1 39 5205 5253 Photointerruptor Pack 1 40 5922 2344 Size Sensor Bracket 1 41 5920 ...

Page 484: ... M4 x 10 105 0313 0120W Philips Pan Head Screw M3 x 12 106 0965 4008W Tapping Screw with Flat Washer M4 x 8 107 0314 0140W Philips Pan Head Screw M4 x 14 108 0574 0050E Hexagon Headless Set Screw M4 x 5 109 0720 0030E Retaining Ring M3 110 0720 0025E Retaining Ring M2 5 111 0720 0050E Retaining Ring M5 112 0720 0060E Retaining Ring M6 113 0313 0100W Philips Pan Head Screw M3 x 10 114 0323 0080W Ph...

Page 485: ...4 PAPER BANK BOARD A415 SYMBOL No PRINTED NUMBER ON THE BOARD INDEX No REFERENCE NUMBER OF NEXT PAGE April 1 87 ...

Page 486: ...03 1726 1103 1729 1103 1731 1103 1739 1103 1756 1103 1757 1103 1758 1401 0825 1402 0467 Description Paper Bank Board Connector 6P Connector 8P Connector 4P Connector 7P Connector 9P Connector 3P Connector 6P Connector 7P Connector 8P Diode 1SS176 Diode S5566G Q ty Per Assembly 1 Index No Parts No Description Q ty Per Assembly ...

Page 487: ...5 PAPER BANK HARNESS A415 April 1 87 10 ...

Page 488: ...0 1239 Pin Mate N Lock 103 1100 1241 Socket Mate N Lock 104 1100 1249 Receptacle Terminal 105 1100 1327 Contact 106 1102 1402 Receptacle Housing 1P 107 1102 1404 Receptacle Housing 108 1102 1507 Connector 2P 109 1102 1515 Connector 2P 110 1102 1620 Receptacle Housing 3P 111 1102 1623 Receptacle Housing 7P 112 1102 1786 Connector 3P 113 1102 1910 Connector 2P 114 1102 1915 Connector 7P 115 1102 191...

Page 489: ...PARTS INDEX ...

Page 490: ...nguages 3 Parts No Description Page and Index No A008 2555 Arm Pad Ass y 5 54 A008 2555 Arm Pad Ass y 7 2 0 A008 2583 Pad Holder 5 57 A008 2583 Pad Holder 7 22 A008 2593 Lower Arm 5 40 A008 2593 Lower Arm 7 27 A008 2656 Lower Lift Arm 5 45 A008 2656 Lower Lift Arm 7 3 6 A008 2657 Lower Front Arm 5 47 A008 2657 Lower Front Arm 7 3 3 A008 2659 Lower Rear Arm 5 44 A008 2659 Lower Rear Arm 7 37 A008 2...

Page 491: ...5 4 8 5 3 9 7 2 5 5 3 8 7 2 4 5 1 7 7 11 5 1 8 7 1 0 5 1 9 7 9 5 2 3 7 5 2 3 7 5 5 2 7 1 9 5 31 7 1 5 5 5 5 7 2 3 3 8 3 1 4 5 6 2 3 21 Parts No Description Page and Index No 5442 2642 Shoulder Screw M3 5 5 3 5442 2642 Shoulder Screw M3 7 18 5443 2668 Bushing 5 24 5443 2668 Bushing 7 5 6 5446 5178 Grounding Wire 7 38 5886 2146 Exit Spring Seat 7 16 5887 4183 Idler Pulley 7 55 5920 2136 Feed Relay R...

Page 492: ...2 5920 5220 Bank AC Harness 1 1 6 5920 5221 Relay AC Harness 115V 7 61 5920 5221 Relay AC Harness 115V 1 1 7 5920 5222 Relay AC Harness 220 240V 7 61 5920 5222 Relay AC Harness 220 240V 1 1 7 5922 2062 Sensor Actuator 3 6 5922 2062 Sensor Actuator 5 7 2 5922 2067 Feeler Shaft 3 1 6 5922 2067 Feeler Shaft 5 7 0 5922 2099 Gear 32T 5 2 2 5922 2099 Gear 32T 7 4 2 5922 2236 Feed Roller Shaft 5 1 6 Part...

Page 493: ...Tapping Screw with Flat Washer M4 x 10 Tapping Screw with Flat Washer M4 x 8 Tapping Screw with Flat Washer M4 x 8 Page and Index No 3 108 5 103 7 113 5 106 7 105 3 101 5 104 7 103 3 103 5 102 7 101 5 107 7 107 7 114 3 102 5 101 7 102 3 107 5 109 7 108 5 110 7 110 5 111 7 109 3 106 5 112 7 111 3 105 5 113 7 112 3 104 5 105 7 104 5 108 7 106 Parts No Description Page and Index No 1100 1172 Fastenin...

Page 494: ...Parts No Description Page and Index No 1402 0467 Diode S5566G 9 111 Parts No Description Page and Index No ...

Page 495: ...RT15 A912 ...

Page 496: ...1 LCT I A912 2 2 LCT II A912 4 3 LCT lll A912 6 4 LCT Board A912 8 5 LCT Harness A912 10 Parts Index 13 1 ...

Page 497: ...1 LCT I A912 April 1 87 2 ...

Page 498: ...ecal Decrease Size 1 13 A912 2546 Paper End Plate 1 14 AA14 8023 Feeler Shaft 1 15 A912 2547 Paper Position Feeler 1 16 AA06 6011 Spring Paper Position Feeler 1 17 A912 2540 Sensor Bracket 1 18 A912 5202 Pick up Harness 1 19 A912 2549 Harness Cover 1 20 5205 5250 L E D Sensor Type S 2 21 AB01 7034 Feed Gear 30T 1 22 AB01 3098 Idle Gear 21T 1 23 A912 2520 Pick up Roller Holder 1 24 A912 2530 Pick u...

Page 499: ...2 LCT II A912 April 1 87 4 ...

Page 500: ...ensor Type S 1 31 5897 4103 Bracket Shaft 1 32 5897 1498 Harness Cover 2 1 33 5925 2203 Front Bracket 1 34 5897 4477 Leaf Spring 1 35 5925 2233 Side Cover Plate 1 Index Parts No Description Q ty Per No Assembly 36 A912 2570 Rear Side Plate 1 37 A912 2565 Front Mounting Bracket Type B 1 37 A912 2561 Front Mounting Bracket Type C 1 37 A912 2563 Front Mounting Bracket Type A 1 38 A912 2566 Rear Mount...

Page 501: ...3 LCT Ill A912 April 1 87 ...

Page 502: ...Shaft 1 30 5897 1125 Nylon Clamp Stay 1 31 A912 5205 Interface Harness 1 32 6769 7930 Power Supply Cord 115V 1 32 5408 7968 Power Supply Cord 220V 1 Index Parts No Description Q ty Per No Assembly 33 A912 2555 Trans Cover 1 34 A912 2556 Shield Plate 1 35 5897 5520 Transformer 115V 220V 240V 30W 1 36 5403 4335 Decal Terminal 115V 1 37 AZ02 0001 Ground Inductor 1 38 5897 1514 Noise Filter Bracket 22...

Page 503: ...April 1 87 Index Q ty Per No Parts No Description Assembly 122 1107 0487 Circuit Breaker 115V 123 0930 0400 Parallel Key 124 1602 0974 Noise Filter 220 240V 7 ...

Page 504: ...8 4 LCT BOARD A912 S Y M B O L N O P R I N T E D N U M B E R O N T H E B O A R D I N D E X N o R E F E R E N C E N U M B E R O F N E X T P A G E April 1 87 ...

Page 505: ...D74LS00 112 1407 0622 IC HD74LS10P 113 1407 0981 IC TD62503P 114 1408 0124 IC LM555CN 115 1408 0412 IC 7705CP 116 1604 0909 Capacitor 1µF 35V 117 1604 1363 Capacitor 10µF 25V 118 1604 1366 Capacitor 47µF 25V 119 1606 1336 Capacitor 1000PF 50V 120 1606 1498 Capacitor 0 1µF 50V 121 1611 4101V Resistor 1KOHM 1 4V 5 122 1611 4102V Resistor 1KOHM 1 4W 5 123 1611 4103V Resistor 10KOHM 1 4V 5 124 1611 41...

Page 506: ...5 LCT HARNESS A912 April 1 87 10 ...

Page 507: ...l 111 1100 1327 Contact 112 1100 1328 Contact 113 1102 0796 Connecting Sleeve 3 0 mm 220V 114 1102 1404 Receptacle Housing 115 1102 1408 Connector 1P 115V 116 1102 1506 Connector 1P 117 1102 1507 Connector 2P 118 1102 1514 Connector 1P 119 1102 1516 Connector 3P 120 1102 1524 Connector 2P Red 121 1102 1532 Connector 2P 122 1102 1620 Connector 3P 123 1102 1621 Receptacle Housing 3P 124 1102 1623 Re...

Page 508: ......

Page 509: ...6 Rear Paper Guide 5 4 A912 2580 Tray Bottom Plate 5 7 A912 2582 Decal Paper Size 5 5 A912 2585 Paper Size Decal 7 2 8 A912 2587 Front Inner Cover 5 2 A912 2588 Rear Inner Cover 5 4 2 A912 2594 Decal Increase Size 3 11 A912 2595 Decal Decrease Size 3 1 2 A912 2596 Operation Skin 3 1 0 A912 2598 Decal Instructions 3 9 A912 2610 Front Cover 3 8 A912 2612 Rear Cover 115V 3 2 A912 2613 Rear Cover 220V...

Page 510: ... 29 5446 2620 Idler Pulley 20 7 8 5446 2702 Gear 22T 7 6 5446 5411 Tray Drive Motor AC 7 8W 115V 7 1 5446 5412 Tray Drive Motor AC 7 8W 220V 7 1 5446 8906 Decal English French 220V 240V 3 3 5447 2681 Snap Ring 3 27 5447 2927 Friction Pad B 5 6 5897 1125 Nylon Clamp Stay 7 3 0 5897 1126 Safety Switch Bracket 7 16 5897 1272 Operation Board Mounting Bracket 3 7 5897 1274 Upper Actuator Lever 7 12 589...

Page 511: ...ley 7 9 5925 2247 Drive Shaft 7 2 0 5925 2249 Side Guide Shaft 5 1 9 5925 2251 Front Wire Tightener 7 21 5925 2253 Rear Wire Tightener 7 1 5 5925 2255 Side Guide Stopper 5 1 0 5925 2257 Left Lift Stay 5 1 7 5925 2258 Stopper Chain 5 3 9 5925 2259 Hook 5 2 0 5925 2265 PCB Bracket 7 2 5 5925 2266 Power Cord Bracket 7 1 9 5925 2331 Holder Side Cover 5 21 5925 2334 Plate Magnet Catch 3 2 8 5925 5206 D...

Page 512: ...asher M4 x 8 7 107 0965 4010W Tapping Screw with Flat Washer M4 x 10 7 109 1005 0008 Nylon Clip 2N 7 116 1005 0383 Edging B 5 111 1100 0277 Fastening Receptacle 11 101 1100 0885 Fastening Receptacle 220V 240V 11 102 1100 1169 Fastening Receptacle 115V 11 103 1100 1172 Fastening Receptacle 11 104 Parts No Description Page and Index No 1100 1238 Pin MATE N LOCK 11 105 1100 1239 Pin MATE N LOCK 11 10...

Page 513: ...401 0825 Diode 1SS176 9 110 1407 0520 IC HD74LS00 9 111 1407 0622 IC HD74LS10P 9 112 1407 0981 IC TD62503P 9 113 1408 0124 IC LM555CN 9 114 1408 0412 IC 7705CP 9 115 1602 0974 Noise Filter 200V 240V 7 124 1604 0909 Capacitor 1µF 35V 9 116 1604 1363 Capacitor 10µF 25V 9 117 1604 1366 Capacitor 47µF 25V 9 118 1606 1336 Capacitor 1000PF 50V 9 119 1606 1498 Capacitor 0 1µF 50V 9 120 1611 4101V Resisto...

Page 514: ...SORTER ADAPTER A910 ...

Page 515: ......

Page 516: ...1 SORTER ADAPTER A910 April 1 87 2 ...

Page 517: ...6mm 2 8 6803 4216 Pulley 1 9 6805 1321 0 ring 3 x 225 8 mm 1 10 A910 1621 Rear Cover 1 11 6803 5410 Paper Exit Roller 1 12 6805 1241 Transport Roller 2 13 A910 1611 Front Cover 1 14 6769 1127 Lower Mounting Stud 2 15 A910 6511 Decal Duplex Exit 1 101 0314 0080W Philips Pan Head Screw M4 x 8 102 0344 0080D Philips Truss Head Screw M4 x 8 103 0434 0080W Tapping Screw M4 x 8 104 0965 3010W Tapping Sc...

Page 518: ...PARTS INDEX 5 ...

Page 519: ...6 Page and Parts No Description Index No A910 1611 Front Cover 3 1 3 A910 1621 Rear Cover 3 1 0 A910 6511 Decal Duplex Exit 3 1 5 Parts No A411 2531 Description Knob Cap Page and Index No 3 2 ...

Page 520: ...805 1231 Upper Guide Plate Large 3 1 6805 1241 Transport Roller 3 1 2 6805 1311 Pulley 6 x 25 x 11 mm 3 6 6805 1321 0 ring 3 x 225 8 mm 3 9 6805 1631 Rear Cover Bracket 3 5 Parts No Description Page and Index No 0314 0080W Philips Pan Head Screw M4 x 8 3 101 0344 0080D Philips Truss Head Screw M4 x 8 3 102 0434 0080W Tapping Screw M4 x 8 3 103 0720 0040E Retaining Ring M4 3 105 0965 3010W Tapping ...

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