Ricoh D3EW Field Service Manual Download

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1.Replacement and Adjustment

1. Replacement and Adjustment

Do not pull out all the trays while RT5120 is not docked to the main machine. Or the unit may topple.

Exterior Covers

Right Upper Cover

Open paper tray 1 slightly.

Remove the right upper cover [A](

x4)

Right Lower Cover

Open paper trays 1 and 2 slightly.

Remove the right lower cover [A] (

x5)

Summary of Contents for D3EW

Page 1: ...Vacuum Feed LCIT RT5120 Machine Code D3EW Field Service Manual Ver 1 0 Latest Release Feb 2018 Initial Release Feb 2018 c 2018 Ricoh Co Ltd ...

Page 2: ......

Page 3: ...hose symbols and abbreviations are as follows Symbol What it means Clip ring Screw Connector Clamp E ring Flat Flexible Cable Timing Belt SEF Short Edge Feed LEF Long Edge Feed K Black C Cyan M Magenta Y Yellow B W BW Black and White FC Full color A Short Edge Feed SEF B Long Edge Feed LEF ...

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Page 5: ...r 16 Tray Front Cover Tray 1 2 16 Paper Feed Unit Trays 1 2 17 Paper Tray 17 Paper Feed Belt Unit 17 Paper Feed Belt 21 Paper End Sensor 1 23 Paper End Sensor 2 24 Suction Fan Shutter Solenoid 26 Paper Feed Sensor 27 Transport Roller Unit 29 Float Separation Return Fan Duct 29 Float Separation Return Fan Bracket 32 Float Fan 35 Separation Fan 36 Return Fan 37 Float Fan Shutter Solenoid 39 Return S...

Page 6: ...tor 1 79 Tray 2 Vertical Transport Motor 2 80 Tray 2 Vertical Transport Sensor 81 Tray 2 Transport Sensor 82 Vertical Transport Exit Motor 83 Bypass Transport Sensor 2 84 LCIT Exit Motor 85 LCIT Exit Roller Contact Motor 85 LCIT Exit Sensor 87 LCIT Exit Roller Contact Sensor 87 Vertical Transport Unit Cooling Fan 88 Vertical Transport Entrance Contact Motor 89 Tray 2 Vertical Transport Exit Contac...

Page 7: ...oval LED 105 PSU Box 108 PSU box 108 PSU1 2 3 AC Drive Board 109 PSU Cooling Fan 1 2 115 Interlock Switch 116 2 Detailed Descriptions 117 Overview 117 Specifications 117 Details 129 Air Paper Feed Mechanism 129 ...

Page 8: ...ut all the trays while RT5120 is not docked to the main machine Or the unit may topple Exterior Covers Right Upper Cover 1 Open paper tray 1 slightly 2 Remove the right upper cover A x4 Right Lower Cover 1 Open paper trays 1 and 2 slightly 2 Remove the right lower cover A x5 ...

Page 9: ...ght cover A slightly and remove it x6 When attaching the rear right cover hang it on the hook Rear Left Cover 1 Remove the rear right cover Rear Right Cover 2 Lift the rear left cover A slightly and remove it x10 When attaching the rear left cover hang it on the hook ...

Page 10: ...Cover 1 Cut the cushion at the position A along the groove 2 Remove the screws on the left top cover x2 3 Slide the left top cover A in the direction of the blue arrow and remove it Center Top Cover 1 Remove the left top cover Left Top Cover ...

Page 11: ...Top Cover 2 Remove the center top cover Center Top Cover 3 Remove the screws to slide the right top cover A in the direction of the arrow and remove it Front Corner Cover 1 Remove the left top cover Left Top Cover 2 Remove the center top cover Center Top Cover 3 Remove the right top cover Right Top Cover 4 Remove the screws at the top of the front corner cover x3 ...

Page 12: ...1 Replacement and Adjustment 8 5 Remove the screws at the bottom of the front corner cover A x2 6 Lift the front corner cover A and remove it Top Cover 1 Remove the right top cover Right Top Cover ...

Page 13: ...1 Replacement and Adjustment 9 2 Remove the screws on the stay A and then remove the stay with the top cover 3 Remove the plate from the top cover ...

Page 14: ...ment 10 Top Cover Interlock Switch 1 Remove the rear left cover Rear Left Cover 2 Open the clamps on the left side of the main board to loosen the white black harness A which runs to the interlock switch Main board location A ...

Page 15: ...s you can pull out the bracket of the interlock switch more in the later step leading to facilitating the removal of the switches 4 Remove the caps A If Vacuum Feed Banner Sheet Tray Type S9 is installed skip this step 5 Remove the screws on the top cover If Vacuum Feed Banner Sheet Tray Type S9 is installed skip this step ...

Page 16: ...1 Replacement and Adjustment 12 6 Open the top cover 7 Pull tray 1 out ...

Page 17: ...ss the backside of it Then disconnect the connectors of the switches to remove the bracket Each of white and black harness connectors is fixed as a pair This prevents wrong pair connection 10 Remove the screws on the switches A to detach them The three switches are installed adjoiningly and secured with the same screws ...

Page 18: ...e the right top cover Right Top Cover 4 Remove the rear right and rear left covers Rear Right Cover Rear Left Cover 5 Remove the rear corner cover A x2 Front Door 1 Remove the left top cover Left Top Cover 2 Remove the center top cover Center Top Cover 3 Remove the right top cover Right Top Cover 4 Remove the front corner cover Front Corner Cover ...

Page 19: ...5 Lift the front door A and remove it Upper Inner Cover 1 Open the front door 2 Remove the two levers A x1 each 3 Remove the knob B x1 4 Raise the paper jam U9 clearing plate and remove the knob A x2 5 Remove the three knobs A x1 each ...

Page 20: ...he lower inner cover A x3 Tray Front Cover Tray 1 2 The replacement procedures for the tray front covers of tray 1 and 2 are the same The following is the procedure for replacing the tray front cover of tray 1 1 Pull out the paper tray 2 Lift the tray front cover A and remove it x4 The lower screw B is a shoulder screw ...

Page 21: ...ng are the procedures for replacing the parts in tray 1 Paper Tray 1 Remove the tray front cover Tray Front Cover Tray 1 2 2 Remove the paper tray A x4 The tray weighs about 30 kg It is heavy and requires careful handling by two persons Paper Feed Belt Unit A Tray 1 paper feed belt unit B Tray 2 paper feed belt unit 1 Open the paper tray ...

Page 22: ...t must be pulled out horizontally relative to the paper tray to ensure that the paper feed belt is not damaged by getting caught in the side fences or other parts To prevent damaging the paper feed belt when you return the paper feed belt unit to its original position align the right and left guides A with the rails B on the paper tray side and raise them slightly before replacing the unit ...

Page 23: ...1 Replacement and Adjustment 19 ...

Page 24: ...er feed belt unit firmly with two screws If there is a gap proceed to the following step 3 If there is a gap pull out the paper feed belt unit A rotate the paper feed belt B upwards to change the position of the rear spring pin and coupling position slightly and then set the paper feed belt unit again Repeat it until the paper feed belt unit is tightly attached and there are no gaps between the fr...

Page 25: ...1 Replacement and Adjustment 21 Paper Feed Belt 1 Remove the paper feed belt unit Paper Feed Belt Unit 2 Remove the guide plate A x4 3 Remove the screws and pull out the chamber A ...

Page 26: ...1 Replacement and Adjustment 22 4 Remove the bracket A 5 Remove the belt shaft A and the paper feed belt ...

Page 27: ...ber When all parts have been assembled turn the shaft once more to check for deflection resistance and other abnormalities before replacing the paper tray Paper End Sensor 1 1 Remove the paper feed belt unit Paper Feed Belt Unit 2 Remove the center guide plate A Paper end sensor 1 position A Paper end sensor 2 position B ...

Page 28: ...1 Replacement and Adjustment 24 3 Remove paper end sensor 1 A Paper End Sensor 2 1 Remove the paper feed belt unit Paper Feed Belt Unit ...

Page 29: ...1 Replacement and Adjustment 25 2 Remove the center guide plate A 3 Release the connectors and clamps of paper end sensors 1 and 2 ...

Page 30: ...sensor bracket A 5 Remove paper end sensor 2 from the sensor bracket Suction Fan Shutter Solenoid 1 Remove the paper feed belt unit Paper Feed Belt Unit 2 Remove the guide plate A on the duct side The position of the suction fan shutter solenoid A ...

Page 31: ...1 Replacement and Adjustment 27 3 Remove the suction fan shutter solenoid Paper Feed Sensor The replacement procedures for the paper feed sensor of trays 1 and 2 are the same The ...

Page 32: ...llowing is the procedure for replacing the paper feed sensor of tray 1 1 Pull out the paper tray 2 Remove the top cover A of the transport roller unit x2 3 Remove the paper feed sensor bracket A x2 4 Remove the paper feed sensor A x1 x1 ...

Page 33: ...ent 29 Transport Roller Unit 1 Open the front door A and pull out the paper tray B 2 Remove the tray left upper cover A x4 3 Remove the transport roller unit A Float Separation Return Fan Duct 1 Remove the paper tray Paper Tray ...

Page 34: ...cement and Adjustment 30 2 Remove the left upper cover A of the paper tray 3 Remove the transport roller unit Transport Roller Unit 4 Remove the left rail plate A 5 Remove the plate A 6 Remove the ground wire ...

Page 35: ...he fan duct 8 Remove the screws on the inside of the paper tray and then remove the fan duct Do not remove the screws that fix the position of the float separation return fan duct The position of the float separation return fan duct is fixed in the factory and cannot be adjusted outside the factory ...

Page 36: ...ake sure that the two position adjustment pins shown below are inserted in the holes in the duct Float Separation Return Fan Bracket 1 Remove the float separation return fan duct Float Separation Return Fan Duct 2 Remove the clip red arrow of the float fan shutter solenoid A and spring B ...

Page 37: ...rn fan bracket remove the screws and then remove the float separation return fan brackets Notes for Installing the Float Separation Return Fan Bracket When attaching the float separation return fan bracket insert the covering sponge of the float fan separation fan all around the duct firmly so that there is no gap Float Fan Bracket ...

Page 38: ...1 Replacement and Adjustment 34 Separation Fan Bracket When it is difficult to insert a sponge firmly push it with moderate force by using a ruler for example ...

Page 39: ...Fan 1 Remove the float separation return fan bracket Float Separation Return Fan Bracket The position of the float fan A 2 Release the clamp that fixes the harness of the float fan on the back side of the float separation return fan bracket ...

Page 40: ...e screws and the float fan A Separation Fan 1 Remove the float separation return fan duct Float Separation Return Fan Duct 2 Remove the float separation return fan bracket Float Separation Return Fan Bracket The position of the separation fan A ...

Page 41: ... the separation fan A 4 Remove the screws and the separation fan Return Fan 1 Remove the float separation return fan duct Float Separation Return Fan Duct 2 Remove the float separation return fan bracket Float Separation Return Fan Bracket The position of the return fan A ...

Page 42: ...1 Replacement and Adjustment 38 3 Release the clamp and the harness of the return fan A 4 Remove the screws and the return fan ...

Page 43: ... Float Fan Shutter Solenoid 1 Remove the float separation return fan duct Float Separation Return Fan Duct The position of the float fan shutter solenoid A 2 Remove the clip red arrow of the float fan shutter solenoid A and spring B ...

Page 44: ...e the screws to detach the float fan shutter solenoid Return Solenoid 1 Remove the float separation return fan bracket Float Separation Return Fan Bracket The position of the return solenoid A attached to the float separation return fan duct ...

Page 45: ...the clip of the return solenoid 3 Remove the screws to detach the return solenoid Paper Upper Limit Sensor 1 2 1 Remove the float separation return fan duct Float Separation Return Fan Duct The position of the paper upper limit sensor 1 A 2 B ...

Page 46: ...1 Replacement and Adjustment 42 2 Unscrew the screws on the back side of the float separation return fan duct to remove the duct A ...

Page 47: ...s of paper upper limit sensor 1 4 Remove the connector of paper upper limit sensor 1 A from the front side 5 Release the pawl of paper upper limit sensor 2 from the back side and remove the connector of paper upper limit sensor 2 A from the front side ...

Page 48: ...1 Replacement and Adjustment 44 Paper Height Middle Sensor 1 Open the front door A and pull out the paper tray B 2 Remove the tray left upper cover A x4 3 Remove the paper height middle sensor bracket A ...

Page 49: ... 4 Remove the paper height middle sensor A x1 x1 Paper Lower Limit Sensor 1 Remove the paper tray Paper Tray 2 Remove the tray left upper cover A 3 Remove the transport roller unit Transport Roller Unit 4 Remove the left rail plate A ...

Page 50: ...1 Replacement and Adjustment 46 5 Remove the plate A The position of the paper lower limit sensor A 6 Remove the paper lower limit sensor bracket A ...

Page 51: ...ent 47 7 Remove the paper lower limit sensor A x1 x1 LCIT Paper Length Sensors 1 and 2 1 Open the paper tray 2 Hold the side fence lock to open the side fence A 3 Remove the sensor cover A x2 4 Remove the sensor bracket A x3 x1 ...

Page 52: ...paper tray Paper Tray 2 Remove the paper feed belt unit Paper Feed Belt Unit 3 Remove the tray upper limit sensor A The sensor pawl is on the rear of the frame Access it from the rear of the main unit if it proves difficult to remove it from the front 4 Remove the rear right and left covers Rear Right Cover Rear Left Cover 5 Remove the bracket A x2 x4 ...

Page 53: ...Rear Common Procedure for Removing the Side Fences Front Rear 1 Remove the tray front cover Tray Front Cover Tray 1 2 2 Remove the paper tray Paper Tray 3 Remove the plate A from the end fence side x4 4 Turn the wire pick up roller A at the rear of the paper tray in a clockwise direction to raise the ...

Page 54: ...s visible on the end fence side 5 When the bottom plate has been raised insert a screwdriver or similar object in the hole in the sheet metal at the bottom of the wire pick up roller to prevent the pin A from turning 6 Remove the bottom plate A on the front side ...

Page 55: ...stment 51 7 Remove the side fence guide A The guide is secured by the hook parts A that fit on the bottom plate 8 As the same way in the previous steps remove the bottom plate on the rear side to remove the side fence guide ...

Page 56: ...acement and Adjustment 52 9 Remove the plate A on the feed side 10 Fully close the side fences Side Fence Front 1 Remove the side fence shafts A and B on the front side x2 Pull out the shaft in the direction ...

Page 57: ...1 Replacement and Adjustment 53 of the arrow The B shaft has a spring 2 Insert a screwdriver in the opening in the frame and remove the ground connection x1 3 Remove the screws in the side fence x4 ...

Page 58: ...e the clamp x2 5 Hold down the lock lever A and raise the side fence B 6 Remove the connectors from the bottom of the side fence x3 x2 7 Raise the side fence front A and remove it Install the spring on the end face shaft as shown in the photo ...

Page 59: ...1 Replacement and Adjustment 55 Side Fence Rear 1 Remove the bracket A x1 2 Remove the side fence shafts A and B on the rear side x2 Pull out the shaft in the direction ...

Page 60: ...1 Replacement and Adjustment 56 of the arrow The B shaft has a spring 3 Insert a screwdriver in the opening in the frame and remove the ground connection x1 4 Remove the screws in the side fence x4 ...

Page 61: ...ase the clamp x2 6 Hold down the lock lever A and raise the side fence B 7 Remove the connectors from the bottom of the side fence x4 x2 8 Lift the side fence rear and remove it Install the spring on the end face shaft as shown in the photo ...

Page 62: ...ustment 58 Paper Size Sensors 1 Remove the side fence rear Side Fences Front Rear 2 Remove the sensor bracket A x2 3 Remove the paper size sensors 1 to 4 x4 x4 The sensors are located in order 1 to 4 on the paper feed side ...

Page 63: ...t and Adjustment 59 Side Fan 1 Remove the side fence Side Fences Front Rear 2 Remove the fan cover A x2 3 Hold down the lock lever A and lower the plate B in the direction of the arrow 4 Remove the side fan A x2 x1 ...

Page 64: ...ar Side Main Board Main Board A Location 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the main board x7 hook x1 all connectors and clamps Motor Control Board The position of the motor control board A ...

Page 65: ...acement and Adjustment 61 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Disconnect the connectors of the motor control board 3 Remove the screws to detach the motor control board ...

Page 66: ...ket A The number of the socket pins of the tray 1 pickup belt motor and these of the tray 1 grip motor is the same so it is possible that the harnesses are wrongly connected Check the harness color so as not to make a wrong connection If a wrong connection have been made paper jam will occur A Tray 1 pickup belt motor harness Brown B Tray 1 grip motor harness White ...

Page 67: ...eplacement and Adjustment 63 3 Remove the tray 1 pickup belt motor A Do not remove the damper A between the motor and the bracket This damper is factory installed and cannot be adjusted outside the factory ...

Page 68: ...ment 64 Re installation 1 Make sure that the motor is correctly placed on the timing belt A 2 Loosen the screw A slightly to let the tensioner move and then rotate the coupling shaft B two or three cycles 3 Tighten the screw A ...

Page 69: ...r right and left covers Rear Right Cover Rear Left Cover 2 Remove the tray 1 grip motor bracket A 3 Remove the tray 1 grip motor A Do not remove the damper A between the motor and the bracket This damper is factory installed and cannot be adjusted outside the factory ...

Page 70: ...lation When installing the grip motor make sure that the motor is correctly placed on the timing belt A Tray 2 Pickup Belt Motor 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the tray 2 grip motor bracket A ...

Page 71: ...elt motor A The procedure for removing and installing the tray 2 pickup belt motor is the same as for the tray 1 pickup belt motor Tray 2 Grip Motor 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the tray 2 grip motor bracket A ...

Page 72: ...p motor is the same as for the tray 1 grip motor Suction Fan 1 2 Tray 1 2 Suction fans 1 2 can be removed using the same procedure for each tray The following is the procedure for replacing the fans in tray 1 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the suction fan duct A x3 x4 x2 ...

Page 73: ... Separate suction fan 2 A the suction fan duct B and the bracket C LCIT Lift Motor Tray 1 2 The LCIT lift motor can be removed using the same procedure for each tray The following is the procedure for replacing the motor in tray 1 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover ...

Page 74: ...x2 x1 3 Remove the lift motor A x3 Bypass Transport Motor 2 Bypass transport motor 2 is installed when the optional bypass unit is installed 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the bypass transport motor 2 bracket A x2 x1 ...

Page 75: ...bracket to the motor position the bracket so that the opening in the bracket A faces the label B 2 When attaching the motor bracket turn the roller A to make sure that the timing belt B is correctly installed If the timing belt is not correctly installed on the motor gear A the timing belt B may be too loose ...

Page 76: ...he rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the transport motor cooling fan A with the bracket x2 x2 x1 3 Remove the transport motor cooling fan A x2 Re installation Install the transport motor cooling fan so that its label faces as shown below ...

Page 77: ...1 Replacement and Adjustment 73 ...

Page 78: ...er Cover 3 Remove the rear right and left covers Rear Right Cover Rear Left Cover 4 Remove each vertical transport unit cooling fan bracket Vertical Transport Unit Cooling Fan 5 Remove the vertical transport exit motor bracket Vertical Transport Exit Motor 6 Remove the tray 2 vertical transport motor 2 bracket Tray 2 Vertical Transport Motor 2 7 Disconnect all the harnesses that are connected to t...

Page 79: ...emove the six screws that secure the vertical feed unit B to the vacuum feed LCIT x6 10 If linked to the vacuum feed LCIT remove the horizontal feed unit x4 11 If linked to the vacuum feed LCIT remove the paper jam processing lever A x2 ...

Page 80: ...l feed unit on the PSU box A and pull it out gently Re installation When installing the vertical feed unit place the notches B on the right side of the frame of the vertical feed unit on the two shoulder screws A on the left side of the LCIT Tray 1 Vertical Transport Motor 1 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover ...

Page 81: ... 1 vertical transport motor 1 A x2 When installing the motor refer to re installation for bypass transport motor 2 Bypass Transport Motor 2 Tray 1 Vertical Transport Motor 2 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the tray 1 vertical transport motor 2 bracket A x2 x1 ...

Page 82: ...2 A x2 When installing the motor refer to re installation for bypass transport motor 2 Bypass Transport Motor 2 Tray 1 Transport Sensor 1 Remove the vertical feed unit Vertical Feed Unit 2 Remove the shoulder screw A 3 Remove the right cover A from the vertical feed unit x5 ...

Page 83: ...ay 1 transport sensor bracket A x2 5 Remove the tray 1 transport sensor A x1 x1 Tray 2 Vertical Transport Motor 1 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the tray 2 vertical transport motor 1 bracket A x2 x1 ...

Page 84: ...e the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the tray 2 vertical transport motor 2 bracket A x3 x1 3 Remove tray 2 vertical transport motor 2 A x2 Do not remove the damper B between the motor and the bracket This damper is factory installed and cannot be adjusted outside the factory Re installation 1 When attaching the bracket to the motor install it so that the conne...

Page 85: ...hen attaching the motor bracket turn the roller A to make sure that the timing belt B is correctly installed Tray 2 Vertical Transport Sensor 1 Remove the vertical feed unit Vertical Feed Unit 2 Remove the right cover A from the vertical feed unit x5 ...

Page 86: ... the tray 2 vertical transport sensor bracket A x2 4 Remove the tray 2 vertical transport sensor A x1 x1 Tray 2 Transport Sensor 1 Remove the vertical feed unit Vertical Feed Unit 2 Remove the lower cover from the vertical transport unit A x4 ...

Page 87: ...it Motor 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the vertical transport exit motor bracket A x3 x1 3 Remove the vertical transport exit motor A x2 Do not remove the damper B between the motor and the bracket This damper is factory installed and cannot be adjusted outside the factory ...

Page 88: ...et to the motor install it so that the connector openings A face the two screw holes B 2 When attaching the motor bracket turn the roller A to make sure that the timing belt B is correctly installed Bypass Transport Sensor 2 1 Remove the vertical feed unit Vertical Feed Unit ...

Page 89: ... the rear right and left covers Rear Right Cover Rear Left Cover 2 Remove the LCIT exit motor bracket A x2 x1 3 Remove the LCIT exit motor A x2 When installing the motor refer to re installation for bypass transport motor 2 Bypass Transport Motor 2 LCIT Exit Roller Contact Motor 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover ...

Page 90: ...3 Remove the LCIT exit roller contact motor A x2 Re installation 1 When attaching the bracket to the motor position the bracket so that the opening in the bracket A faces the label B 2 When attaching the motor bracket turn the roller A to make sure that the timing belt B is correctly installed ...

Page 91: ...ensor 1 Remove the bracket A x1 x1 2 Remove the LCIT exit sensor A x1 LCIT Exit Roller Contact Sensor 1 Remove the stay A from the vertical feed unit x2 2 Remove the bracket A x1 x1 The top stay is in the way Use a small screwdriver to remove it ...

Page 92: ...ove the LCIT exit roller contact sensor A x1 x1 Vertical Transport Unit Cooling Fan 1 Remove the rear right and rear left covers Rear Right Cover Rear Left Cover 2 Remove the vertical transport unit cooling fan A with the bracket x2 x1 x1 ...

Page 93: ...fan A x2 Vertical Transport Unit Cooling Fan Re installation Install the cooling fan so that its label faces up Vertical Transport Entrance Contact Motor 1 Remove the vertical feed unit Vertical Feed Unit 2 Remove the shoulder screw A on the right side of the vertical feed unit ...

Page 94: ...placement and Adjustment 90 3 Remove the right cover A from the vertical feed unit x5 4 Remove the vertical transport entrance contact unit A 5 Release the clamps and connectors and remove the motor cover A ...

Page 95: ...move the vertical transport entrance contact motor A Tray 2 Vertical Transport Exit Contact Motor The position of the contact motors on the left side of the vertical transport unit is shown below A Tray 1 Vertical Transport Contact Motor ...

Page 96: ...Vertical Transport Exit Contact Motor C Tray 2 Vertical Transport Exit Contact Motor 1 Remove the vertical feed unit Vertical Feed Unit 2 Release the clamps and connector and remove the motor cover A 3 Remove the spring and the motor bracket A ...

Page 97: ...transport exit contact motor A Tray 1 Vertical Transport Exit Contact Motor The position of the contact motors on the left side of the vertical transport unit is shown below A Tray 1 Vertical Transport Contact Motor B Tray 1 Vertical Transport Exit Contact Motor ...

Page 98: ...94 C Tray 2 Vertical Transport Exit Contact Motor 1 Remove the vertical feed unit Vertical Feed Unit 2 Release the clamps and connector and remove the motor cover A 3 Remove the tray 1 vertical transport exit roller contact motor A ...

Page 99: ...osition of the contact motors on the left side of the vertical transport unit is shown below A Tray 1 Vertical Transport Contact Motor B Tray 1 Vertical Transport Exit Contact Motor C Tray 2 Vertical Transport Exit Contact Motor 1 Remove the vertical feed unit Vertical Feed Unit ...

Page 100: ...1 Replacement and Adjustment 96 2 Release the clamps and connector and remove the motor cover A 3 Remove the tray 1 vertical transport roller contact motor A ...

Page 101: ...sport Entrance Contact Sensor Vertical Transport Entrance Sensor 1 Remove the vertical feed unit Vertical Feed Unit 2 Remove the shoulder screw A on the right side of the vertical feed unit 3 Remove the right cover A from the vertical feed unit x5 ...

Page 102: ...A 5 Turn over the sensor bracket release the edge saddle and disconnect the connectors of the vertical transport entrance contact sensor A and vertical transport entrance sensor B 6 Remove the vertical transport entrance contact sensor A and vertical transport entrance sensor ...

Page 103: ...cal Transport Exit Contact Sensor The position of the contact sensors on the left side of the vertical transport unit is shown below A Tray 1 Vertical Transport Contact Sensor B Tray 1 Vertical Transport Exit Contact Sensor C Tray 2 Vertical Transport Exit Contact Sensor ...

Page 104: ...lacement and Adjustment 100 1 Remove the vertical feed unit Vertical Feed Unit 2 Remove the spring and the sensor bracket A 3 Turn over the sensor bracket release the edge saddle and disconnect the connector ...

Page 105: ...e sensor bracket Tray 1 Vertical Transport Exit Contact Sensor The position of the contact sensors on the left side of the vertical transport unit is shown below A Tray 1 Vertical Transport Contact Sensor B Tray 1 Vertical Transport Exit Contact Sensor C Tray 2 Vertical Transport Exit Contact Sensor ...

Page 106: ...t and Adjustment 102 1 Remove the vertical feed unit Vertical Feed Unit 2 Remove the spring and the sensor bracket A 3 Turn over the sensor bracket release the edge saddle and disconnect the connector of the sensor ...

Page 107: ... Vertical Transport Contact Sensor The position of the contact sensors on the left side of the vertical transport unit is shown below A Tray 1 Vertical Transport Contact Sensor B Tray 1 Vertical Transport Exit Contact Sensor C Tray 2 Vertical Transport Exit Contact Sensor 1 Remove the vertical feed unit Vertical Feed Unit ...

Page 108: ...1 Replacement and Adjustment 104 2 Remove the spring and the sensor bracket A 3 Turn over the sensor bracket release the edge saddle and disconnect the connector of the sensor ...

Page 109: ...t contact sensor from the sensor bracket Jam Removal LED 1 Remove the upper inner cover Upper Inner Cover The position of the jam removal LEDs A Tray 1 Vertical Transport Lever LED B LCIT Exit Knob LED C Horizontal Transport Lever LED D Tray 2 Vertical Transport Lever LED ...

Page 110: ...1 Replacement and Adjustment 106 2 Disconnect the connector of the jam removal LED A ...

Page 111: ...1 Replacement and Adjustment 107 3 Remove the jam removal LED The same procedure is applicable to all the jam LEDs Replace the other jam LEDs in the same way ...

Page 112: ...1 Replacement and Adjustment 108 PSU Box PSU box 1 Remove the rear right and left covers Rear Right Cover Rear Left Cover 2 Disconnect the connectors A and open the clamps 3 Pull out the PSU box A ...

Page 113: ... red in the photo below to prevent electric shock caused by residual charge After the removal never place the board on an electrically conductive surface such as metal PSUs 1 2 3 are all interchangeable 1 Remove the PSU box PSU box 2 Open the clamps to free the harness 3 Release the grounding wire and disconnect the connector A on the AC drive board and then ...

Page 114: ...1 Replacement and Adjustment 110 open the clamps to release the harness 4 Remove the screws on the top and side of the PSU left cover A 5 Lay down the PSU box A to remove the screws on the lower side ...

Page 115: ... PSU 1 B PSU 2 C PSU 3 Rear D AC Drive Board Front To replace PSU 2 or 3 you need to remove the PSU s to the right of the one to replace PSU 2 replacement Requires removal of PSU 1 PSU 3 or AC drive board replacement Requires removal of PSU 1 and PSU 2 7 Pull out the connector and remove the screws on PSU 1 A and then open the clamp at the rear ...

Page 116: ...rner of the bracket to detach PSU 1 with its bracket 8 Detach the board from the bracket 9 Pull out the connector and remove the screws on PSU 2 A and then open the clamp at the rear corner of the bracket to detach PSU 2 with its bracket ...

Page 117: ...1 Replacement and Adjustment 113 10 Detach the board from the bracket 11 Pull out the connectors and then remove the screws on PSU 3 A to detach PSU 3 12 Remove the AC drive board ...

Page 118: ...1 Replacement and Adjustment 114 Replaceable fuses on PSU 1 2 and 3 Fuse A FU3 10A 250V B FU4 10A 250V C FU5 10A 250V ...

Page 119: ...and Adjustment 115 Replaceable fuses on the AC drive board Fuse A FU101 10A 250V B FU102 10A 250V C FU103 10A 250V PSU Cooling Fan 1 2 1 Remove the PSU box PSU box 2 Remove PSU cooling fan 1 A and PSU cooling fan 2 B ...

Page 120: ...1 Replacement and Adjustment 116 Interlock Switch 1 Open the front door 2 Remove the lower inner cover Lower Inner Cover 3 Remove the bracket A x2 4 Remove the interlock switch A x1 x2 ...

Page 121: ... LEF 11 15 SEF 11 14 SEF 10 15 SEF 10 14 SEF Postcard SEF Custom size Width 100mm to 330 2mm Length 139 7mm to 487 7mm Paper tray capacity Tray 1 2440 sheets Tray 2 2440 sheets Power source AC100 to 127V 10 NA AC220 to 240V 10 EU Power consumption Less than 1000W Dimensions W x D x H 1 054mm 730mm 1 000mm Weight Less than 230kg System Components Item Description Paper feed method Air pick paper fe...

Page 122: ...eater One anti condensation heater as standard equipment 100V 18W Mechanical Component Layout Front No Name No Name 1 Grip Roller 6 Horizontal Transport Unit 2 Tray 1 Paper Feed Belt Unit 7 Paper Feed Tray 2 3 Side Fences 8 Tray 2 Paper Feed Belt Unit 4 End Fence 9 Vertical Feed Unit 5 Paper Feed Tray 1 This component is provided with the bridge unit When attaching the bridge unit BU5010 to this m...

Page 123: ...r 6 Horizontal Transport Entrance Motor 2 16 LCIT Exit Motor 7 Horizontal Transport Exit Motor 2 17 LCIT Exit Roller Contact Motor 8 Tray 2 LCIT Lift Motor 18 Tray 1 Vertical Transport Exit Contact Motor 9 Tray 2 Grip Motor 19 Tray 1 Vertical Transport Motor 2 10 Tray 2 Pickup Belt Motor 20 Tray 1 Vertical Transport Contact Motor 1 This motor is provided with the bypass tray When attaching the Mul...

Page 124: ...Paper Size Sensor 3 4 Float Fan 14 Paper Size Sensor 4 5 Feed Sensor 15 LCIT Paper Length Sensor 2 6 Paper Upper Limit Sensor 2 16 LCIT Paper Length Sensor 1 7 Paper Upper Limit Sensor 1 17 Side Fan Front 8 Return Fan 18 Paper Lower Limit Sensor 9 Float Fan Shutter Solenoid 19 Paper Height Middle Sensor 10 Side Fan Rear Tray 1 and tray 2 have the same specifications ...

Page 125: ...2 Detailed Descriptions 121 Feed Transport No Name No Name 1 Suction Fan Shutter Solenoid 3 Paper End Sensor 2 2 Paper End Sensor 1 Paper Feed ...

Page 126: ...ontact Motor 4 Tray 1 Vertical Transport Contact Sensor 18 Tray 1 Vertical Transport Sensor 5 Bypass Vertical Transport Sensor 19 Vertical Transport Entrance Contact Motor 6 Tray 1 Transport Sensor 20 Tray 2 Vertical Transport Sensor 7 LCIT Exit Roller Contact Motor 21 Tray 2 Vertical Transport Exit Contact Sensor 8 Bypass Vertical Transport Motor 1 22 Tray 2 Transport Sensor 9 Tray 1 Vertical Tra...

Page 127: ...tor Cooling Fan 14 Tray 2 Vertical Transport Motor 2 28 Tray 1 Vertical Transport Lever LEDV 1 This component is provided with the Multi Bypass Tray Connection Kit When attaching the Multi Bypass Tray BY5020 to the machine this component will be installed Others No Name No Name 1 Main Board 6 PSU Cooling Fan 2 2 Motor Control Board 7 PSU Cooling Fan 1 3 Tray Heater 8 PSU 1 4 PSU 3 9 PSU 2 5 Interl...

Page 128: ...g the bridge unit BU5010 to this machine this component will be installed No Name No Name 1 Horizontal Transport Exit Sensor 5 Horizontal Transport Entrance Motor 2 Horizontal Transport Middle Sensor 6 Cooling Fan 3 Horizontal Transport Exit Motor 7 PCB Motor Control Board 4 Horizontal Transport Entrance Sensor ...

Page 129: ...ical Transport Exit Contact Motor 5 Tray 1 Pickup Belt Motor 14 Tray 1 Vertical Transport Exit Contact Motor 6 Horizontal Transport Entrance Motor 2 15 LCIT Exit Motor 7 Horizontal Transport Exit Motor 2 16 LCIT Exit Roller Contact Motor 8 Tray 2 Pickup Belt Motor 17 Vertical Transport Exit Motor 9 Tray 2 Grip Motor 18 Tray 1 Vertical Transport Contact Motor 1 This motor is provided with the bypas...

Page 130: ...re provided with the bridge unit When attaching the bridge unit BU5010 to this machine they will be installed Paper Paths No Name No Name 1 Bridge A3 LCIT Transport 3 Tray 1 Feed Tray Transport 2 Bypass Tray Transport 4 Tray 2 Feed Tray Transport ...

Page 131: ... Exit Contact Sensor 5 Tray 1 Paper End Sensor 1 18 Tray 2 Vertical Transport Exit Sensor 6 Horizontal Transport Exit Sensor 1 19 Tray 1 Vertical Transport Exit Sensor 7 Horizontal Transport Middle Sensor 1 20 LCIT Exit Sensor 8 Horizontal Transport Entrance Sensor 1 21 LCIT Exit Roller Contact Sensor 9 Tray 2 Paper End Sensor 1 22 Tray 1 Vertical Transport Exit Contact Sensor 10 Tray 2 Paper End ...

Page 132: ...ray 2 Paper Height Middle Sensor 25 Tray 1 Transport Sensor 13 Tray 2 Paper Feed Sensor 26 Bypass Vertical Transport Sensor 1 These sensors are provided with the bridge unit When attaching the bridge unit BU5010 to this machine they will be installed ...

Page 133: ...d 2 Float Fan 8 Side Fan Rear 3 Return Fan Shutter Solenoid 9 Suction Fan 2 4 Separation Fan 10 Suction Fan 1 5 Side Fan Front 11 Suction Fan Shutter Solenoid 6 Return Fan Separation Transport The air produced by the float fan floats up paper from the stack through the four float air nozzles A at the front of the paper feed tray Also air produced by the side fans blows through the side air nozzles...

Page 134: ...own from the side air nozzles assist float and suction of the next sheet of paper Also it prevents double feed The return fan A return fan shutter B and return solenoid C near the feed nozzle improve the separation quality Additionally in the feed belt unit the suction fan shutter D and suction fan shutter solenoid E prevent paper scratches during paper feed by the belt by controlling the suction ...

Page 135: ...quality for long paper Fan Shutter Mechanism There is no shutters for the side fan so air from the side fan side air always blows through while paper is transported 1 Just before feed first sheet of paper only The float separation fan side fan suction fan shutters open but the return fan shutter does not The feed belt A stops ...

Page 136: ...r are closed and the return fan shutter is open The suction fan shutter is also open to hold the top sheet of paper against the belt After 60 msec of suction the feed belt starts to move Air Shutter Name Shutter State 1 Float separation Air Float separation Fan Shutter Closed 2 Side Air None Open 3 Return Air Return Fan Shutter Open 4 Suction Air Suction Fan Shutter Open The numbers in this column...

Page 137: ...the numbers in the diagram above 4 Arrives at the float separation fan shutter opening position When the counter determines that the trailing edge arrives at the float separation fan shutter opening position A the float separation shutter opens to assist with the suction of the next sheet of paper The return fan shutter is closed so that it does not affect the air from the float fan The feed belt ...

Page 138: ...on fan shutter opens The feed belt B is stopped Air Shutter Name Shutter State 1 Float separation Air Float separation Fan Shutter Open 2 Side Air None Open 3 Return Air Return Fan Shutter Closed 4 Suction Air Suction Fan Shutter Open The numbers in this column refer to the numbers in the diagram above Paper Size Detection Each tray has a combination of paper width sensors 4 through beam sensors a...

Page 139: ...nship between Sensor State Paper Size Paper size Paper Width Sensor LCIT Paper Length Sensor Detection Method 1 2 3 4 1 2 13x19 2 SEF 1 1 1 1 0 0 F LEF 1 1 1 1 1 N C SRA3 SEF 1 1 1 0 0 0 SRA4 LEF 1 1 1 0 1 N C 12 18 SEF 1 1 0 1 0 0 A3 SEF 1 1 0 0 0 0 A4 LEF 1 1 0 0 1 N C Double Letter SEF 1 0 1 1 0 0 Letter LEF 1 0 1 1 1 N C B4 SEF 1 0 0 0 0 0 Exective LEF 1 0 0 0 1 N C B5 LEF 1 0 1 0 1 N C Legal ...

Page 140: ...the front and rear of the tray which work together to keep the bottom plate level as they lift it The short wire lifts the front of the bottom plate while the long wire lifts the rear The motor lifts the bottom plate until the paper upper limit sensors C detect the surface of the paper turning the motor off and stopping the movement of the plate There are two paper upper limit sensors and which se...

Page 141: ...tom plate is lower than the paper height middle sensor B the remaining indicator is affected by the pulse count that starts when the plate passes the lower limit sensor C When the stack of paper is finished the bottom plate moves up and passes the paper height middle sensor and the indicator is affected by the pulse count that is reset and restarts when the plate passes the paper height middle sen...

Page 142: ...g amount is determined as 50 When the bottom plate passes the lower limit sensor the pulse count for the LCIT lift motor starts When the paper height middle sensor detects the pulse count for the LCIT lift motor resets Then when the bottom plate passes the lower limit sensor the count starts When paper remaining is 5 or less it is determined as 5 until the paper end When the paper height middle se...

Page 143: ...90 219 6 2028 Not detected Not detected Not detected 2196 85 207 4 3021 Not detected Not detected Not detected 2074 80 195 2 4014 Not detected Not detected Not detected 1952 75 183 0 5007 Not detected Not detected Not detected 1830 70 170 8 6000 Not detected Not detected Not detected 1708 65 158 6 6993 Not detected Not detected Not detected 1586 3 bars 60 146 4 7985 Not detected Not detected Not d...

Page 144: ...ected Not detected 732 25 61 0 4710 Not detected Not detected Not detected 610 1 bar 20 48 8 5697 Not detected Not detected Not detected 488 15 36 6 6682 Not detected Not detected Not detected 366 10 24 4 7661 Not detected Not detected Not detected 244 5 12 2 8630 Not detected Not detected Not detected 122 0 0 0 9649 Not detected Not detected Detected 0 End Paper End Detection In the paper feed be...

Page 145: ... The long paper contact motors 1 to 4 A D are for vertical transport for three paths 1 2 3 The three paths are related to Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S9 1 Multi Bypass Banner Sheet Tray Type S9 2 Bridge A3 LCIT 3 respectively Additionally the Tray 1 vertical transport sensor E and vertical transport entrance sensor F are newly added to detect the transport of long paper W...

Page 146: ...nism of the LCIT exit rollers is explained as follows When the LCIT exit roller contact motor A is ON it turns the cam C on the driveshaft via the belt B The roller contact arm D moves up down in conjunction with the cam and this mechanism separates the slave exit roller E from the drive exit roller F The LCIT exit roller contact sensor G detects whether or not they are in contact ...

Page 147: ...2 Detailed Descriptions 143 Jam LEDs The vertical transport has jam LEDs to indicate where jams occur which prevents jammed paper from being torn when you handle it ...

Page 148: ...am condition When multiple LEDs blink to indicate jam locations they blink at the same time Jam sensors always monitor even when you are handling a jam because the sheet following a jammed sheet moves when you rotate a jam removal knob The LED stops blinking two seconds after a jam sensor switches from on to off If the sensor turns on again within the two seconds the LED keeps blinking All of the ...

Page 149: ...sor LCIT Exit LED Horizontal Transport Entrance Sensor Horizontal Transport Middle Sensor Horizontal Transport Exit Sensor Horizontal Transport LED Vertical Transport Entrance Sensor Anti condensation An optional tray heater can be installed under paper feed tray 2 It is not operated by the ON OFF switch but is always ON when the AC power of the vacuum feed LCIT is plugged in If you wish to turn t...

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