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Series Series 

KNAR/F, KNARP/F, KNAR-D/F, KNARP-D/F,

 

Page 8

 

 

 

KNAR-S/F, KNARP-S/F   

ASME

 

 

9520-082-en 

Revision   14 

TM 9549

 

Edition   11/2017 

 

3  Safety notes for applications in potentially explosive areas 

based on the Directive 2014/34/EU (ATEX) 

The  valves  are  intended  for  use  in  a  potentially 

explosive  area  and  are  therefore  subject  to  the 

conformity  assessment  procedure  of  the  directive 

2014/34/EU (ATEX). 

As  part  of  this  conformity  assessment,  an  ignition 

hazard  analysis  to  EN  13463-1  to  satisfy  the 

fundamental  safety  and  health  requirements  was 

conducted with the following result: 

 

The valves do not have any ignition source of 

their  own  and  can  be  operated  both  manually 

as well as mechanically/electrically. 

 

The  valves  are  not  covered  by  the  scope  of 

application of the ATEX directive and therefore 

do not need to be identified accordingly. 

 

The  valves  may  be  used  in  a  potentially 

explosive area. 

Supplementary notes: 

 

Electric/mechanical 

actuators 

must 

be 

subjected to their own conformity assessment 

to ATEX. 

It  is  imperative  to  observe  the  individual  points  of 

intended use for application in a potentially explosive 

area. 

 

 

3.1  Intended use 

Improper  operation,  even  for  brief  periods,  may 

result in serious damage to the unit. 

In connection with explosion protection, potential 

sources of ignition (overheating, electrostatic and 

induced charges, mechanical and electric sparks) 

may  result  from  these  improper  operation;  their 

occurrence can only be prevented by adhering to 

the intended use. 

Furthermore, reference is made in this connection to 

the Directive 95/C332/06 (ATEX 118a) which contains 

the  minimum  regulations  for  improving  the  occupa-

tional health and safety of the workers who may be at 

risk from an explosive atmosphere. 
A difference is made between two cases for the use of 

chargeable liquids (conductivity <10

-8

 S/m): 

1.

  Chargeable liquid and non-conductive lining 

Charges  can  occur  on  the  lining  surface.  As  a 

result,  this  can  produce  discharges  inside  the 

valve.  However,  these  discharges  cannot  cause 

ignitions if the valve is completely filled with medi-

um. 
If  the  valve  is  not  completely  filled  with  medium, 

e.g. during evacuation and filling, the formation of 

an explosive atmosphere must be prevented, e.g. 

by superimposing a layer of nitrogen.  

It is recommended to wait 1 hour before removing 

the  valve  from  the  plant  in  order  to  permit  the 

elimination of static peak charges. 

This  means  that,  to  safely  prevent  ignitions,  the 

valve must be completely filled with medium at all 

times  or  else  a  potentially  explosive  atmosphere 

must be excluded by superimposing a layer of inert 

gas. 

2.  Chargeable liquid and conductive lining 

No  hazardous  charges  can  occur  as  charges  are 

discharged  direct  via  the  lining  and  shell  (surface 

resistance 

10

9

 Ohm, 

leakage 

resistance 

10

6

 Ohm). 

Static discharges of non-conductive linings are 

only  produced  through  the  interaction  with  a 

non-conductive  medium  and  are  therefore  the 

responsibility of the plant operator. 

Static  discharges  are  not  sources  of  ignition 

which stem from the valves themselves! 

  The  temperature  of  the  medium  must  not  exceed 

the temperature of the corresponding temperature 

class or the maximum admissible medium temper-

ature as per the operating manual. 

  If the valve is heated (e.g. heating jacket), it must 

be  ensured  that  the  temperature  classes  pre-

scribed in the Annex are observed. 

  To achieve safe and reliable operation, it must be 

ensured in inspections at regular intervals that the 

unit  is  properly  serviced  and  kept  in  technically 

perfect order. 

  Increased wear to the valve can be expected with 

the  conveyance  of  liquids  containing  abrasive 

constituents.  The  inspection  intervals  are  to  be 

reduced compared with the usual times. 

  Actuators  and  electric  peripherals,  such  as 

temperature, pressure and flow sensors etc., must 

comply  with  the  valid  safety  requirements  and 

explosion protection provisions. 

  The valve must be grounded.  

This can  be achieved  in  the  simplest way  via  the 

pipe screws using tooth lock washers. 

Otherwise  grounding  must  be  ensured  by  other 

action, e.g. cable bridges. 

  Attachments  such  as  actuators,  position  control-

lers,  limit  switches  etc.  must  satisfy  the  relevant 

safety regulations as regards explosion protection 

and,  if  required,  be  designed  in  compliance  with 

ATEX. 

  Special  attention  must  be  paid  to  the  appropriate 

safety  and  explosion  protection  notes  in  the  re-

spective operating manuals. 

  Plastic-lined  valves  must  not  be  operated  with 

carbon disulphide. 

Summary of Contents for V&A KNAR-D/F

Page 1: ...n and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 082 en Revision 14 Edition 11 2017 Series KNAR F K...

Page 2: ...12 9 2 Assembly 12 9 2 1 Packing bellows 12 9 2 2 Ball valve with lever 12 9 2 3 Ball valve with actuator 12 9 3 Conversion from lever to actuator 13 10 Drawings 13 10 1 Legend 13 10 2 Sectional drawi...

Page 3: ...N EN 1563 0 7043 DIN 1693 and ASTM A395 KNAR S F KNARP S F 316 investment cast CF8M 1 4408 Lining material PFA PTFE F On request antistatic F L highly permeation resistant F P Temperature range See pr...

Page 4: ...ents The end of the stem journal or flat pivot point is marked with direction of flow flow rate Kvs and Cv lining material As viewed from above closing is in clockwise direction 1 3 Tightening torques...

Page 5: ...ve it is imperative to observe the max admissible breakaway torque 1 5 Cavitation coefficient z for 75 duty Cv Cv100 0 75 There are at least 3 different V control ball stem units for each nominal size...

Page 6: ...en used in the area of application of ASME the low temperature of ASTM A395 is limited to 20 F 29 C A special material is used for the ball stem unit for operating limits under 14 F to 76 F 10 C to 60...

Page 7: ...are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to...

Page 8: ...ing evacuation and filling the formation of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recommended to wait 1 hour before removing the valve from the plant...

Page 9: ...ly after delivery it must be put into proper storage It should be stored in a dry vibration free and well ventilated room at as constant a temperature as possible Elastomers are to be protected agains...

Page 10: ...by different measures e g a cable link At the customer s request a setscrew M6 with a hex nut and washer will be provided at each flange as an additional grounding connection The V control ball stem...

Page 11: ...o fails to stop the leak dismantle and inspect the valve Flange connection main body body end piece is leaking Retighten body screws See paragraph Flange connection valve pipe is leaking Packing is le...

Page 12: ...smantling is performed as described in Section 9 1 1 9 2 Assembly Prior to assembly all parts are to be cleaned and the plastic lined components checked for damage Insert seat rings 401 in the main bo...

Page 13: ...oing so observe direction of rotation of the v control ball stem unit Observe the actuator position in accordance with the actuator operating manual Tighten setscrew 904 4 in the coupling 804 Tighten...

Page 14: ...AR F KNARP F KNAR D F KNARP D F Page 14 KNAR S F KNARP S F ASME 9520 082 en Revision 14 TM 9549 Edition 11 2017 10 2 Sectional drawing ball valve with lever Holes of the flange and housing screws view...

Page 15: ...F KNARP F KNAR D F KNARP D F Page 15 KNAR S F KNARP S F ASME 9520 082 en Revision 14 TM 9549 Edition 11 2017 10 3 Sectional drawing ball valve with actuator Holes of the flange and housing screws vie...

Page 16: ...View and section ball valve with lever View Z Section B B 10 5 View and section ball valve with actuator Section A A Coupe B B Section B B Tighten packing gland follower 503 until spring gland followe...

Page 17: ...th lever KNAR F x x x x x x x x KNAR S F x x x DN 1 1 2 3 4 6 8 L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 HL inch mm 7 05 179 10 24 260 12 32 313 20 27...

Page 18: ...3 77 3 15 80 4 64 118 5 27 134 7 24 184 H2 inch mm 2 32 60 2 32 60 3 15 80 3 94 100 H3 inch mm H4 inch mm L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 L1 i...

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Page 21: ...r Betriebsanleitung Insbesondere sind regelm ige Wartungsintervalle durchzuf hren und die dichtheitsrelevanten Schraubverbindungen zu berpr fen und wenn notwendig nachzuziehen meets the requirement re...

Page 22: ...129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg 4 73 10 4 for TProof 1 year MTBF 398 years Safety Intigrity Level SIL 2 Usable lifetime According to IEC 61508 2 7 4 7 4 values of up to 10 years...

Page 23: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 24: ...ich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 25: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

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Page 28: ...ion 14 9520 082 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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