Rice Lake RoughDeck PW-1 Installation Manual Download Page 13

Service information

9

Figure 4-2. Load Cell Wiring Diagram

3. Ensure the threaded holes for the load cell screws are free of debris. Use compressed air to clear the holes, 

if necessary. 

4. Position the load cell with alignment arrow pointing up toward the deck and loosely install the provided 

hex head cap screws. 

5. Tighten all bolts with a torque wrench to 75 ft-lb (2500 to 5,000 lb capacity scales).

6. Route the load cell cable near each corner so the cable is free from possible contact with each foot. 

7. Hold the cable in position with the adhesive-backed cable ties supplied in the hardware kit.

Do not cut the load cell cables. Coil extra cable before it enters the junction box, tie with cable 
ties, and insert the coils into the channel near the junction box.

8. Pass each individual end of load cell cable through its grommet in the junction box cover (or through cable 

fittings in the NEMA Type 4X junction box).

9. Corner correction trimming and calibration is necessary after load cell replacement. Follow the 

instructions in Section 3.2 on page 6 and Section 3.3 on page 7.

4.3.3

Load Cell Wiring to the Junction Box

The four load cells are each wired to their respective terminal in the junction box in accordance with the corner 
numbering system shown in Figure 4-2, and the coloring code in the load cell specifications.

When using the NEMA Type 4X stainless steel junction box with strain relief hubs: 

1. Pull the excess cable out of the junction box enclosure.

2. Tighten the strain relief hubs with a wrench.

To be watertight, the hubs must be tightened to the point where the rubber sleeving begins to protrude out 
of the hub. 

3. Pull on each of the four cables to ensure they do not slip.

  See load cell specifications for proper color code wiring information.

Out to 
Indicator

3

2

4

1

Isometric Top View

Bottom View

Alignment Arrow

Important

Note

Summary of Contents for RoughDeck PW-1

Page 1: ...RoughDeck PW 1 Low Profile Floor Scale Installation Manual PN 179344...

Page 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...

Page 3: ...intenance 8 4 3 Load Cell Replacement 8 4 3 1 Remove Load Cell 8 4 3 2 Install Load Cell 8 4 3 3 Load Cell Wiring to the Junction Box 9 4 3 4 Replacement Parts List and Accessories 10 RoughDeck Limite...

Page 4: ...ii RoughDeck PW 1 Installation Manual Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars...

Page 5: ...s that are exposed when guards are removed WARNING Indicates a potentially hazardous situation that if not avoided could result in serious injury or death Includes hazards that are exposed when guards...

Page 6: ...ted to an earth ground with a ground interface cable of no more than 3 resistance throughout its length Load Cell Excitation Rated Excitation 10 VDC Maximum Excitation 15 VDC Grade Level Requirements...

Page 7: ...age could occur from side impacts of wheels or forklift tines Avoid areas where falling objects could cause shock damage Avoid areas where water may damage a scale not meant for a washdown environment...

Page 8: ...pallet along with the load cell cable and product literature 1 Unpack all parts 2 Ensure each foot is screwed in until the foot touches either the load cell or the underside of the deck then unscrew e...

Page 9: ...receptacle connector is on the short cable coming from the junction box at the top end of the scale To connect the two cables 1 Plug the pin end from the indicator cable into the receptacle end of the...

Page 10: ...is not necessary A test weight of 25 of scale capacity recommended for this procedure Example 500 lbs for 2000 lb models 5000 lbs for 20 000 lb models 1 Remove the junction box cover and identify the...

Page 11: ...oad the scale to near capacity two or three times 2 With no load on the scale place the indicator in calibration mode and perform a zero calibration 3 Place test weights on the platform equal to 70 80...

Page 12: ...box as viewed from the bottom To verify correct load cell junction box terminal matching see the numbers on the terminals inside the junction box and the corner numbering diagram in Figure 4 2 Issue...

Page 13: ...et in the junction box cover or through cable fittings in the NEMA Type 4X junction box 9 Corner correction trimming and calibration is necessary after load cell replacement Follow the instructions in...

Page 14: ...Stainless Steel Nema 4X 1 6 14932 Screw Cap 10 32NF X 3 8 Hex Socket Button Head Alloy Steel Black Oxide 4 7 178613 Eyebolt 5 16 18NC X 1 1 8 Shank 900 lb Steel Zinc Plated 2 8 14664 1 2 20 NF Jam Nu...

Page 15: ...4 Optional Wheel Assembly Table 4 3 Wheel Assembly Parts List Item No Part No DESCRIPTION QTY 1 178240 Bracket Wheel 1 2 178178 Wheel 1 3 25511 Screw Cap 5 16 18NCX1 3 4 Hex Head SST 1 4 35170 Nut Lo...

Page 16: ...RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of...

Page 17: ......

Page 18: ...54868 USA U S 800 472 6703 Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Speci c...

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