Rice Lake IQ plus 2100 Installation Manual Download Page 10

Installation

5

Figure 2-2. IQ plus 210 CPU and Power Supply Board

2.3.2

Load Cells

Wire the load cell cable from the load cell or junction box

 

to connector J5 as shown in Table 2-2. If using 6-wire 

load cell cable (with sense wires), remove jumpers JP1 and JP2 (see Figure 2-2). For 4-wire installation, leave 
jumpers JP1 and JP2 on.

All models come with ten feet of color-coded load cell cable. Do not cut this cable. The load cell is 
temperature-compensated for an exact cable length often feet. Cutting the load cell cable voids the load cell 
warranty.

When connections are complete, use two cable ties to secure the load cell cable to the inside of the enclosure. 

Use grounding procedure described in Section  on page 4 to attach shield wire to backplate.

For 6-wire connections, remove jumpers JP1 and JP2.

2.3.3

Setting the Load Cell Compensation Jumper

The load cell compensation jumper (above the 

ZERO

 button location on the CPU board; see Figure 2-2) must be set

for the type of load cell connected to the indicator:

For load cells with balanced bridges, set the jumper in the OFF position. Example of balanced load cells
include the RL1040, RL1250, RL1260, RL1380, and RL1385.

For load cells with unbalanced bridges, follow the procedure below to determine the correct jumper position.
Examples of unbalanced cells include the RL1042 and RL1010. 

J5 Pin

Function

RL1040
RL1042

RL1380

1

+SIG

Red

White

2

–SIG

White

Red

3

+SENSE

Blue

--

4

–SENSE

Brown

--

5

+EXC

Green

Green

6

–EXC

Black

Black

Table 2-2. J5 Pin Assignments and Load Cell Wire Color

F1

F2

Blue wire

J8

Brown wire

J1

To setup switch

J7

1

2

3

SERIAL COMM

TxD

GND

RxD

VR3

LOAD CELL CONNECTOR

1

2

3

4

5

6

7

–SIG

+SENSE

–SENSE

SHIELD

+EXC

–EXC

+SIG

J5

J2

J3

1

1

GND

DIGIN 2

DIGIN 1

J6

J4

GND

BR1

+

VR1

VR2

JP1

JP2

RESET

ANALOG

+5V

TEST

DIGITAL

+5V

TEST

TP1

TP2

A / D   C o n v e r t e r

Microprocessor

Tr a n s f o r m e r

U N I T S

B u t t o n

Z E R O

B u t t o n

P o w e r

I n p u t

Note

Note

Summary of Contents for IQ plus 2100

Page 1: ...PRESENTED BY JPBOWLIN COM 817 332 8116 J P Bowlin is a quality driven Calibration Company that has provided calibration repair and sales of all types of weighing and measurement products since 1931...

Page 2: ...IQ plus 2100 Digital Bench Scale Version 1 Installation Manual PN 53415 Rev A...

Page 3: ......

Page 4: ...ptions 21 3 2 1 Configuration Menu 21 3 2 2 Format Menu 22 3 2 3 Calibration Menu 24 3 2 4 Serial Menu 24 3 2 5 Digital Input Menu 25 3 2 6 Default Menu 26 3 2 7 Version Menu 26 4 0 Calibration 27 4 1...

Page 5: ...33 6 1 1 Displayed Error Messages 33 6 1 2 6 1 2 Using the XE EDP Command 33 6 2 Status Messages 34 6 2 1 6 2 1 Using the P EDP Command 34 6 2 2 6 2 2 Using the ZZ EDP Command 34 6 3 Continuous Output...

Page 6: ...tches used to zero the scale and select the displayed units Features include Drives up to four 350 load cells Supports 4 and 6 wire load cell connections Two configurable digital inputs Single serial...

Page 7: ...nnunciators are both lit when the displayed weight is in pounds and ounces 1 5 Indicator Operations Basic IQ plus 210 operations are summarized below Zero Scale 1 Remove material from the scale and wa...

Page 8: ...ttaching the indicator to the mounting assembly four rubber tilt stand feet for tilt stand option or bench scale feet jam nuts lock washers and cap screws for column and attachment bracket options To...

Page 9: ...rounded against the indicator enclosure Do the following to ground shielded cables Use the lock washers clamps and kep nuts provided in the parts kit to install grounding clamps on the studs adjacent...

Page 10: ...ion Jumper The load cell compensation jumper above the ZERO button location on the CPU board see Figure 2 2 must be set for the type of load cell connected to the indicator For load cells with balance...

Page 11: ...RO and UNITS key presses or to send serial data to a printer remote PRINT key function The inputs are active on with low voltage 0 VDC and can be driven by TTL or 5V logic without additional hardware...

Page 12: ...im from load cell 5 Turn scale over and unscrew overload protection set screw one full turn 6 Use 7 16 wrench to remove lower load cell screws and lock washers Remove the lower load cell shim load cel...

Page 13: ...load equal to 125 of scale capacity on the platter Use a hex wrench to advance the set screw until it touches the load cell then back off 1 6 of a turn Verify calibration then add a drop of non perma...

Page 14: ...and load cell so that no part of the load cell touches the clamshell enclosure Replace lower load cell screws and lock washers Torque to 80 in lb 9 0 N m 3 Install upper clamshell ensuring clearance...

Page 15: ...37 3 36 Brown Wire Blue Wire From Line Filter 19 1 20 Detail B Ground Post Assembly 16 Back Panel 35 4 To CPU J1 15 27 24 10 11 9 26 From Inside Bottom Panel See Detail A Detail A Inside Bottom Plate...

Page 16: ...ss screw 1 4 x 28NF x 1 4 1 12 41965 Power cord assembly 115VAC 1 45254 Power cord assembly 230VAC 1 13 41964 Line filter assembly 1 14 14621 Kep nuts 6 32NC hex 5 20 15134 Lock washers internal tooth...

Page 17: ...12 IQ plus 2100 Installation Manual 2 6 RL2100 Replacement Parts Figure 2 8 RL2100 Repair Parts Illustration 1 2 4 5 9 6 3 7 8 17 19 10 11 12 13 14 15 18 16...

Page 18: ...le level 1 7 21948 Cap screws 1 4 20NC x 5 8 2 8 15148 Lock washers 1 4 4 9 52341 Overload protection cap screws 10 32NF x 3 4 4 10 39025 Nuts 10 32NF hex 18 8 6 11 15408 Rubber grommet 3 16 ID 1 12 1...

Page 19: ...igure 2 9 IQ Plus 210 Tilt Stand Assembly Item No Part No Description Qty 1 29635 Tilt stand 1 2 42149 Tilt stand feet 4 3 15144 Nylon washers 1 4x1x1 16 2 4 30342 Wing knobs 2 Table 2 7 IQ Plus 210 T...

Page 20: ...79 Attachment bracket 1 2 15408 Rubber grommet 3 16 ID 1 3 14956 Cap screws 1 4 20NC x 1 2 2 4 15148 Lock washers 1 4 2 5 14645 Jam nuts 1 4 20NC hex SST 2 6 35128 Bench scale feet 1 4 20NC 2 7 30342...

Page 21: ...Part No Description Qty 1 52539 12 inch column 1 2 15148 Lock washers 1 4 4 3 14956 Cap screws 1 4 20NC x 1 2 4 4 14645 Jam nuts 1 4 20NC hex SST 4 5 35128 Bench scale feet 1 4 20NC 4 6 30342 Wing kno...

Page 22: ...ion The Revolution configuration utility provides the preferred method for configuring the IQ plus 210 indicator Revolution runs on a personal computer to set configuration parameters for the indicato...

Page 23: ...ions of each of the main menus Figure 3 2 Front Panel Key Functions in Setup Mode Front Panel Menu Navigation The front panel buttons are used to navigate through the menus in setup mode see Figure 3...

Page 24: ...through the values for the parameter Pressing RIGHT from the last value wraps around to first value Press ENTER to select the value and return to the parameter prompt To edit numerical values use the...

Page 25: ...e and return to the BAUD parameter prompt RIGHT Navigation functions same as BAUD parameter When displaying last parameter prompt press RIGHT to return to the first level menu prompt ENTER ZERO RIGHT...

Page 26: ...the scale when within the range specified as long as the input is within the configured zero range ZRANGE parameter Selections are display divisions Maximum legal value varies depending on local regul...

Page 27: ...accurate display by minimizing the effect of a few noisy readings but slows down the settling rate of the indicator Values with the RT suffix provide a raised threshold for filtering larger noise spik...

Page 28: ...the location of the decimal point or dummy zeroes in the primary unit display Value should be consistent with local legal requirements If LB OZ is selected as the primary unit DECPNT selections are 8...

Page 29: ...about using this parameter Table 3 4 Calibration Menu Parameters SERIAL Menu Parameter Choices Description BAUD 9600 1200 2400 4800 Baud rate Selects the transmission speed for the serial port BITS 8...

Page 30: ...one of the XGx EDP commands see Section 5 0 on page 30 If DEMAND AUTO1 or AUTO2 is selected for this parameter serial output is formatted as follows wwwwwww uu GROSS where wwwwww is a 7 digit weight...

Page 31: ...l the indicator reset and return to the menu level above NOTE All load cell calibration settings are lost when the RESET function is performed Figure 3 11 Default Menu 3 2 7 Version Menu The VERS menu...

Page 32: ...ERO prompt or use the procedure shown in Figure 4 2 to edit the value When done press RIGHT to go to the WVAL prompt 4 With WVAL displayed press ENTER to show the test weight value If the value is equ...

Page 33: ...Send the WZERO EDP command to calibrate zero The indicator displays CAL while calibration is in progress 3 Send the WVAL command to enter the test weight value in the following format WVAL nnnnnn CR...

Page 34: ...omplete the Span Calibration dialog box prompts you to place test weights on the scale for span calibration Place tests weights on the scale then click OK 7 The Rezero dialog box prompts you to remove...

Page 35: ...y press EDP commands see Table 5 1 simulate pressing the buttons on the front panel of the indicator 5 1 2 Reporting Commands Reporting commands see Table 5 2 send specific information to the EDP port...

Page 36: ...0D OFF OVRLOAD Overload FS 2 FS 1D FS 9D FS FILTER Digital filtering 1 2 4 8 16 4RT 8RT 16RT Table 5 3 CONFIG EDP Commands Command Description Values PRI DECPNT Primary units decimal position 8 88888...

Page 37: ...en an indicator is replaced To download configuration data connect the PC to the EDP port as described in Section 5 2 1 Place the indicator in setup mode and use the PC communications software to send...

Page 38: ...or example the value yyyyy 51807 represents the decimal equivalent of the binary value 1100 1110 0111 1111 Using the bit assignments in Table 6 2 this value indicates all tests were run Error Message...

Page 39: ...status value see Table 6 3 If more than one annunciator is lit the second number returned is the sum of the values representing the active annunciators For example if the annunciator status value retu...

Page 40: ...e 6 1 Continuous Output Data Format TERM ASCII 02 decimal Polarity Space Positive Negative Overload Underrange Weight data 7 digits right justified with decimal point leading zero suppression Overload...

Page 41: ...en odd or no parity Operator Interface Display 6 digit LED display 7 segment 8 in 20 mm digits LED annunciators Negative value center of zero motion kg g lb oz Keypad 2 piezo switches Environmental Op...

Page 42: ......

Page 43: ...703 Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 www ricelake com www ricelake mx www ricelake eu www ricelake co in Rice Lake Weighing Systems is an ISO 9001 register...

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