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Rheem Solar Hiline 52D180, Owner'S Manual And Installation Instructions, Page: 32 / 56

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Rheem Solar Hiline 52D180 Owner'S Manual And Installation Instructions Download Page 32

SYSTEM ASSEMBLY 

32 

COMPONENTS AND KIT CONTENTS 

The thermosiphon solar water heater is supplied with a pipe kit, which contains the components required to 
assemble the solar storage tank and solar collectors together. 
 
Pipe  kits  are  available  for  a  system  installation  with  or  without  a  thermosiphon  restrictor  valve  (TRV).  The 
thermosiphon restrictor valve is installed in the solar cold pipe. 
 
The thermosiphon pipe kits and the systems they are suitable for are: 
 
52D180/1NPT 

52D180 tank with 

one NPT200

 solar collector 

using kit 

12104779 (with TRV) 

 

 

or kit 

12104220 (without TRV) 

52D300/2NPT 

52D300 tank with 

two NPT200

 solar collectors 

using kit 

12104781 (with TRV) 

 

 

or kit 

1 2104266 (without TRV) 

 

 

 

52D180/1NPT 

with TRV 

52D180/1NPT 

without TRV 

52D300/2NPT 

with TRV 

52D300/2NPT 

without TRV 

Item 

Description 

Kit 12104779 

Kit 12104220 

Kit 12104781 

Kit 12104266 

 

Supplied in pipe kit 

Part No. 

Qty 

Part No. 

Qty 

Part No. 

Qty 

Part No. 

Qty 

1 

Valve HT55 1000kPa EHW 

451104 

1 

451104 

1 

451104 

1 

451104 

1 

2 

Valve H50 850kPa EHW 

451103 

1 

451103 

1 

451103 

1 

451103 

1 

3 

Valve Trio BVNRI50S 

203701 

1 

203701 

1 

203701 

1 

203701 

1 

4 

Strap Roof Fixing S/S 

204600 

4 

204600 

4 

204600 

4 

204600 

4 

5 

Clamp Tank 

330872 

2 

330872 

2 

330872 

2 

330872 

2 

6A  Collector Rail Std 1 Col 

331847 

1 

331847 

1 

- 

- 

- 

- 

6B  Collector Rail Std 2 Col 

- 

- 

- 

- 

331846 

1 

331846 

1 

8 

Tank Collector Spacer 

337144 

2 

337144 

2 

337144 

2 

337144 

2 

9A  Cold Pipe Assy 

- 

- 

331661 

1 

- 

- 

331662 

1 

9B  Cold Pipe Assy TRV Assy Upper 

344640 

1 

- 

- 

344640 

1 

- 

- 

9C  Cold Pipe Assy TRV Lower Screwed 

344654 

1 

- 

- 

344641 

1 

- 

- 

11 

O’ring 25MM diam  

330171 

7 

330171 

7 

330171 

11 

330171 

11 

12  Union L Screwed Fitting 

- 

- 

- 

- 

330695 

2 

330695 

2 

14  Set Screw Hex M8 x 1.25 x 20 SS 

209130 

4 

209130 

4 

209130 

6 

209130 

6 

15  Nut M8 x 1.25 SS G304 A2-70 

209118 

4 

209118 

4 

209118 

6 

209118 

6 

16  Collector Clamp 

331928 

2 

331928 

2 

331928 

4 

331928 

4 

17  Nut Compression DN15 

331655 

6 

331655 

6 

331655 

6 

331655 

6 

18  Olive DN15 

331656 

6 

331656 

6 

331656 

6 

331656 

6 

19  Union Body R1/2 M x DN15 Olive 

331657 

4 

331657 

4 

331657 

4 

331657 

4 

21  Tee R3/4 M x RP1/2 F x DN15 Olive 

331663 

1 

331663 

1 

331663 

1 

331663 

1 

22A  Gland Nut L Collector M33 M 

330600 

2 

330600 

2 

330600 

2 

330600 

2 

22B  Blanking Disc L 

330606 

2 

330606 

2 

330606 

2 

330606 

2 

24  Tee RP1/2 

331666 

1 

331666 

1 

331666 

1 

331666 

1 

25  Nipple R1/2 M x R1/2 M 

334046 

1 

334046 

1 

334046 

1 

334046 

1 

28  Valve Thermosiphon Restrictor 

344391 

1 

- 

- 

344391 

1 

- 

- 

29 

Silicone Rubber Washer  
31 x 22.5 x 2.0 

345096 

3 

- 

- 

345096 

3 

- 

- 

36 

Washer Flat  
8 x 16 x 1.6mm S/S A2 (304) 

209124 

4 

209124 

4 

209124 

6 

209124 

6 

 

 

 

 

 

 

 

 

 

 

 

Supplied with tank (not in pipe kit) 

 

 

 

 

 

 

 

 

10  Hot Pipe Assy 

330663 

1 

330663 

1 

330706 

1 

330706 

1 

20  Adaptor M33 F x 3/4 M 

330602 

2 

330602 

2 

330602 

2 

330602 

2 

Summary of Contents for Solar Hiline 52D180

Page 1: ...Guide and Installation Instructions Solar Hiline Water Heater 52D Series Open Circuit WARNING Plumber Be Aware Use copper pipe ONLY Plastic pipe MUST NOT be used It is a requirement of a solar water heater installation that all pipe work be in copper and not plastic due to the effects of high water temperatures and pressures ...

Page 2: ...a or Class 10 building as applicable under the Plumbing Code of Australia be weatherproof and UV resistant be fitted up to and cover the connections on both the solar storage tank and the solar collectors The insulation will offer protection to a metal roof against corrosion due to water running off the copper pipes assist in avoiding accidental contact with the solar pipe work as very high temper...

Page 3: ...t About Your Water Heater 4 Maintenance Requirements 9 Water Supplies 12 Save A Service Call 15 Installation Solar Storage Tank 18 Installation Solar Collectors 27 System Assembly 30 Connections Plumbing 42 Connections Electrical 45 Multiple Installations 47 Commissioning 48 Draining And Flushing The Water Heater 50 Warranty 55 ...

Page 4: ...upplied with the booster water heater MAINS PRESSURE The water heater is designed to operate at mains pressure by connecting directly to the mains water supply If the mains supply pressure in your area exceeds that shown on page 20 a pressure limiting valve must be fitted The supply pressure should be greater than 350 kPa for true mains pressure operation to be achieved SOLAR OPERATION The Rheem H...

Page 5: ...l household use and average operating conditions the system may achieve a water temperature of approximately twice the maximum daily outside air temperature During periods of low solar energy gain the water temperature can be boosted by the thermostatically controlled electric booster heating unit Refer to Booster Control on page 7 Rheem recommends the thermostat is set at 60 C to maximise solar c...

Page 6: ...water heater is not intended to be operated by persons with reduced physical sensory or mental capabilities i e the infirm or by children Children should be supervised to ensure they do not interfere with the water heater This water heater uses 240 V AC power for the electrically operated components The removal of the side cover will expose 240 V wiring It must only be removed by a qualified perso...

Page 7: ...e period to coincide with the commencement of the evening hot water usage a second period such as prior to the morning hot water usage may be necessary to enable a boosting period of not less than the recommended continuous length of time for boosting and for a period when power will be available to the timer Note When daylight saving time applies you may consider resetting the timer accordingly T...

Page 8: ...3500 5 2012 Section 3 for a Class 1a or Class 10 building as applicable under the Plumbing Code of Australia and AS NZS 3000 and all local codes and regulatory authority requirements VICTORIAN CUSTOMERS Notice to Victorian Customers from the Victorian Plumbing Industry Commission This water heater must be installed by a licensed person as required by the Victorian Building Act 1993 Only a licensed...

Page 9: ...VE YEARS It is recommended a major service be conducted on the water heater every five 5 years If an anode replacement is conducted sooner than a major service then the major service should coincide with the replacement Warning Servicing of a water heater must only be carried out by a qualified person Phone Rheem Service or their nearest Accredited Service Agent Note The major service and routine ...

Page 10: ...ice or their nearest Accredited Service Agent Do not attempt to climb onto a non trafficable roof to operate the relief valve lever The temperature pressure relief valve should be replaced at intervals not exceeding five 5 years or more frequently in areas where there is a high incidence of water deposits refer to Water Supplies on page 12 EXPANSION CONTROL VALVE In many areas including South Aust...

Page 11: ...r collectors have passed the AS NZS 2712 requirements for resistance to hailstone damage so it is not normally necessary to fit a guard to a collector Stone Guards are available to provide a level of protection to the collectors against vandalism or accidental damage Contact Rheem or your local Rheem Solar Water Heater Distributor for details FLUSHING THE SOLAR COLLECTORS It may be necessary to fl...

Page 12: ... vitreous enamel lined cylinder of the water heater is only covered by the Rheem warranty when the total dissolved solids TDS content in the water is less than 2500 mg L and when the correct colour coded anode is used If an incorrect colour coded anode is used in the water heater any resultant faults will not be covered by the Rheem warranty In addition the use of an incorrect colour coded anode m...

Page 13: ...s indicated by an unusual spurting of the water from the tap Once the water runs freely any hydrogen in the system will have been released SATURATION INDEX The saturation index is used as a measure of the water s corrosive or scaling properties The saturation index figures stated are calculated using a water temperature of 80 C In a corrosive water supply the water can attack copper parts and caus...

Page 14: ... 1 0 solar collector copper sheathed heating unit Saturation Index SI 0 4 if an expansion control valve is not fitted water heater cylinder temperature pressure relief valve Saturation Index SI 0 8 solar collector standard watts density heating unit very corrosive very scaling scaling corrosive 0 4 0 8 0 1 0 no warranty applies to a temperature pressure relief valve or a water heater cylinder unle...

Page 15: ...e solar collectors will be greatly reduced Have the trees trimmed or the solar collectors relocated if the obstruction is permanent or clean the collector glass refer to Collector Glass on page 11 Collector area is too small For most installations the number of solar collectors recommended in the Rheem literature has been proven to provide the required solar energy to meet the average family needs...

Page 16: ...Extended Off Peak overnight and day supply should be considered If a timer is being utilised then a timed boost period in the afternoon prior to the evening usage should be considered Refer also to Booster Control on page 7 TEMPERATURE PRESSURE RELIEF VALVE RUNNING Normal Operation It is normal and desirable this valve allows a small quantity of water to escape during the heating cycle However if ...

Page 17: ...to Not Enough Hot Water on page 15 Is there a leaking hot water pipe dripping hot water tap etc Even a small leak will waste a surprising quantity of hot water and energy Replace faulty tap washers and have your plumber rectify any leaking pipe work Are you using the booster heating unit properly Refer to Booster Control on page 7 Has there been an increase in hot water usage An increase in hot wa...

Page 18: ...y care must be taken to protect and warn occupants of the building and the public from personal injury which may occur from falling tools roof materials fittings or any other hazards of a general nature Advise the occupants of any inconvenience which may occur due to disconnection of existing water and electrical supplies The connection attachment integration or general association of other equipm...

Page 19: ...rovided the electric booster is energised for a sufficient period each day and the electric booster thermostat setting is 60 C or higher If this water heater is installed with an in series continuous flow gas booster then this requirement of AS 3498 can be satisfied provided the booster is energised its preset outlet temperature setting is 70 C or higher and a remote temperature controller is not ...

Page 20: ... remove the entire solar storage tank later for servicing The solar storage tank must be capable of being removed without structural alteration to the building or major alteration to the piping For a single water heater installation refer to the diagrams on pages 25 to 26 For multiple water heater installations also refer to the instructions on page 47 The solar storage tank must be installed hori...

Page 21: ...e branched off the cold water line either before or after the isolation valve and pressure limiting valve to the solar storage tank but it MUST BE before the non return valve If an expansion control valve is required it must always be installed after the non return valve and be the last valve prior to the solar storage tank Warning A non return valve MUST BE installed on the cold water line to the...

Page 22: ...ted Hot Water Flow and Return System Solar Water Heater diagram on page 22 Temperature Limiting Device A temperature limiting device cannot be installed in circulated hot water flow and return pipe work The tempered water from a temperature limiting device cannot be circulated Where a circulated hot water flow and return system is required in a building a temperature limiting device can only be in...

Page 23: ...lack 400 600 mg L Black or Blue 600 2500 mg L Blue 2500 mg L Blue no cylinder warranty If the TDS is greater than 600 mg L and the anode has not been changed to a blue anode there is the possibility the anode may become overactive and hydrogen gas could accumulate in the top of the water heater during long periods of no use In areas where this is likely to occur the installer should instruct the h...

Page 24: ...300 300 litre 90 390 NPT200 2 72 75 8 475 Tank model number has a two digit suffix to denote the heating unit size where R5 2 4kW R7 3 6kW Technical data is subject to change WITH NPT200 SOLAR COLLECTOR RHEEM WATER HEATER SOLAR HILINE ELECTRIC BOOST 52D180 SK7885 08 17 REV AD A3 WITH NPT200 SOLAR COLLECTORS RHEEM WATER HEATER SOLAR HILINE ELECTRIC BOOST 52D300 WITH NPT200 SOLAR COLL RHEEM WATER HE...

Page 25: ...INSTALLATION SOLAR STORAGE TANK 25 TYPICAL INSTALLATION SOLAR HILINE 180 TYPICAL INSTALLATION HILINE SOLAR WATER HEATER ...

Page 26: ...INSTALLATION SOLAR STORAGE TANK 26 TYPICAL INSTALLATION SOLAR HILINE 300 TYPICAL INSTALLATION HILINE SOLAR WATER HEATER ...

Page 27: ... be left at the water supply connections end of the tank to any wall or obstruction so that the anode can be removed and replaced during a service In addition a minimum of one 1 metre clearance is recommended to be left around the solar storage tank and solar collectors on the other three sides for safe service access ORIENTATION OF SOLAR COLLECTORS To help maximise system performance solar collec...

Page 28: ...hon solar water heater This type of frame should be used if the roof pitch is less than 10 or varies by more than 20 below the optimum angle Contact Rheem or your local Rheem Solar Water Heater Distributor for details The use of a Variable Pitch frame should be discussed with the system owner If this option is neither possible nor acceptable to the system owner then the system owner needs to be ma...

Page 29: ...n will offer protection to a metal roof against corrosion due to water running off the copper pipes assist in avoiding accidental contact with the solar pipe work as very high temperature water can flow from the solar collectors to the solar storage tank and also reduce pipe heat losses Plastic pipe MUST NOT be used as it will not withstand the temperature and pressure of the water generated by th...

Page 30: ...page 32 52D180 TANK WITH 1 X NPT200 COLLECTOR EXPLODED VIEW 20 22B 25 11 22A 4 9A 11 20 9B 22B 11 11 11 15 8 3 36 11 16 14 14 29 22A 10 28 6A 2 4 18 17 21 17 18 24 36 19 1 9C 5 15 Note Component 10 solar hot pipe assembly is supplied with the solar storage tank and components 20 adaptor M33 F x 3 4 M are supplied fitted to the solar storage tank ...

Page 31: ...5 5 18 19 21 18 17 4 8 1 9C 28 29 9B 11 11 20 12 11 12 22A 22B 11 10 11 11 11 6B 15 36 16 14 11 22B 22A 2 24 3 14 4 36 Note Component 10 solar hot pipe assembly is supplied with the solar storage tank and components 20 adaptor M33 F x 3 4 M are supplied fitted to the solar storage tank ...

Page 32: ...ctor Rail Std 1 Col 331847 1 331847 1 6B Collector Rail Std 2 Col 331846 1 331846 1 8 Tank Collector Spacer 337144 2 337144 2 337144 2 337144 2 9A Cold Pipe Assy 331661 1 331662 1 9B Cold Pipe Assy TRV Assy Upper 344640 1 344640 1 9C Cold Pipe Assy TRV Lower Screwed 344654 1 344641 1 11 O ring 25MM diam 330171 7 330171 7 330171 11 330171 11 12 Union L Screwed Fitting 330695 2 330695 2 14 Set Screw...

Page 33: ...on completion of the installation of the solar water heater the packaging material may be removed from the NPT 200 solar collectors whether or not the solar water heater is commissioned The solar collector packaging must be removed completely prior to the permanent operation of the water heater All connectors end plugs O rings brass fittings roof straps and collector rail required for the installa...

Page 34: ... positioned at least three tiles from the ridge capping to prevent disturbance of the ridge 5 Collector Rail Determine the location of the collector rail 6 Measure down the roof 2040 mm from the position of the front foot of the solar storage tank to determine the location of the collector rail 6 Note The roof straps are to be fitted to the collector rail 6 before fixing the straps to the rafters ...

Page 35: ...Collector Rail on page 39 Remove the red transit plugs from all collector sockets 7 Collector Unions For a 300 litre model with two solar collectors couple the solar collectors together using the collector unions 12 and O rings 11 supplied in the pipe kit Refer to Coupling Collector to Collector Screwed Fittings on page 40 Note It will be necessary to loosen the collector clamps 16 on a collector ...

Page 36: ...d and Hot Pipes to Collector Screwed Fittings on page 41 After connecting the tank to collector pipe work check and tighten the nuts 15 on the collector clamps 16 if required at the collector rail 6 to secure the solar collectors 12 Tank Clamps and Roof Straps On a pitched roof installation insert a roof strap 4 into a tank clamp 5 and then loosely attach the tank clamp 5 to the rear foot of the t...

Page 37: ... Electrical Connections Refer to Connections Plumbing on page 42 for details on the cold water and hot water plumbing and Connections Electrical on page 45 for details on the electrical connection Refer to Installation Check List on page 37 Notes Penetrations through the roofing material are to be at the high point of the roof tile or metal sheet made neatly and kept as small as practicable waterp...

Page 38: ...lector rail 300 mm 12 1 4 or 2 3 1 6 or 2 5 400 mm 16 1 4 1 5 or 2 6 450 mm 18 1 4 2 5 500 mm 20 1 4 1 6 or 2 5 600 mm 24 2 3 1 5 or 2 6 900 mm 36 1 4 2 5 collector rail one collector collector rail two collectors 2 Noting the orientation of the roof strap s folded end slide the long straight end of the roof strap 4 through the appropriate slot from the underside of the collector rail 6 refer to D...

Page 39: ... supplied as a single extruded part and must be snapped into two Snap by bending the clamp on the groove location 2 Noting the orientation of the roof strap s folded end slide the short end of the roof strap 4 through the slot from the underside of the tank clamp 5 3 Push the roof strap 4 end through the tank clamp 5 and make sure it is correctly orientated as illustrated 4 Loosely pre assemble th...

Page 40: ... a blanking disc 22B over the seated O ring 11 The blanking disc 22B should be installed with the smooth edge facing into the collector 3 Place the end plug into the collector connection and screw in until it seats firmly against the blanking disc 22B applying medium pressure with a spanner to tighten DETAIL E End Plug Assembly Solar Collector Solar Collector P No 330171 O Ring 25mm ID x 3 2 Thk P...

Page 41: ...lar Collector DETAIL D SOLAR HOT PIPE CONNECTION TO COLLECTOR P No 330171 O Ring 25mm ID x 3 2 T Solar Cold Pipe 160L 193372 300L 193370 P No 330171 O Ring 25mm ID x 3 2 Thk Solar Hot Pipe 160L 193371 300L 193369 Solar Collector DETAIL B WATER CONNECTION TO CO Solar Cold Pipe 160L 193372 300L 193370 Sunstat valve Supplied P No 223904 ITEMS WITH P No s ARE SUPPLIED RHEEM DOMESTIC HIL DETAIL SHEET F...

Page 42: ...on G 1 2 M olive tank connection Rp 3 4 Cold water connection G 1 2 M olive tank connection Rp 3 4 Relief valve connection Rp 1 2 WATER INLET AND OUTLET All pipe work must be cleared of foreign matter before connection and purged before attempting to operate the water heater All olive compression fittings must use brass or copper olives Use thread sealing tape or approved thread sealant on all thr...

Page 43: ...t The temperature pressure relief valve must be fitted to the end of the hot water Tee before the water heater is operated Before fitting the relief valve make sure the probe has not been bent Seal the thread with an approved thread sealant such as Teflon tape never hemp Make sure the tape does not hang over the end of the thread Screw the valve into the hot water Tee refer to the installation dia...

Page 44: ...rge onto roofing materials roof gutters or onto paved areas The outlet of a drain line must be in such a position that flow out of the pipe can be easily seen but arranged so discharge will not cause injury damage or nuisance The termination point of a drain line must comply with the requirements of AS NZS 3500 4 In locations where water pipes are prone to freezing drain lines must be insulated mu...

Page 45: ...ither a continuous or a time of use or an extended Off Peak overnight and day electricity supply A timer can also be used to control the boosting periods and help maximise solar savings Refer to Booster Control on page 46 The booster heating unit may be connected to an Off Peak overnight electricity supply however this will only allow the booster to heat the water overnight If this type of connect...

Page 46: ...ricity supply the timer switch should be operated by a continuous power supply on its own circuit from the switchboard with the booster heating unit operated by the Off Peak power supply A double pole isolating switch is required to be installed at the switchboard to simultaneously isolate both circuits or be of a type which has an internal rechargeable battery to keep time when the power supply i...

Page 47: ...s can be installed 2 The hot water line from the manifold must leave from the opposite end to which the cold water line enters the manifold 3 The solar storage tanks must be of the same model 4 The cold water line cold and hot water headers and hot water line must be sized to meet the requirements of both AS NZS 3500 4 and the application 5 A non return valve isolation valve and if required a pres...

Page 48: ... to explaining to the householder or a responsible officer the functions and operation of the water heater complete the Installation Check List Refer to Installation Check List on page 49 Explain to the householder or a responsible officer the functions and operation of the water heater and the timer if one is installed Upon completion of the installation and commissioning of the water heater leav...

Page 49: ... 6 Covers removed from collectors 7 Pipe conduit penetrations through the roof have been sealed correctly 8 Roof tiles put back into position 9 Roof flashing watertight 10 System checked for water leaks and pipe connections are correctly tightened 11 Cold and hot water piping checked for water leaks 12 Drain pipes free of any obstruction 13 All pipe work clipped where necessary 14 Electrical power...

Page 50: ...ately prior to draining or flushing the solar storage tank and or solar collectors This will assist in the transfer of any high temperature water in the solar collectors to the solar storage tank Close the hot water tap Turn off the water heater refer to To Turn Off The Water Heater on page 48 Ensure all hot water taps are closed Operate the temperature pressure relief valve lever do not let the l...

Page 51: ...ter remove the hoses and reconnect all fittings to their original location Open the cold water isolation valve to the water heater fully check fittings for leaks and switch on the power DRAINING THE SOLAR COLLECTORS From the bottom end of the solar collectors unscrew and remove the end plug Connect a hose to the collector connection Let the other end of the hose go to a drain From the top end of t...

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Page 55: ...ity 2 5 Where the water heater is installed in a position that does not allow safe or ready access the cost of that access including the cost of additional materials handling and or safety equipment shall be the owner s responsibility In other words the cost of dismantling or removing cupboards doors or walls and the cost of any special equipment to bring the water heater to floor or ground level ...

Page 56: ...of the owner to act on their behalf b Contact Rheem Service without undue delay after detection of the defect and in any event within the applicable warranty period 4 2 You are not entitled to make a claim under this warranty if your water heater a Does not have its original serial numbers or rating labels b Is not installed in Australia 5 HOW TO MAKE A CLAIM UNDER THIS WARRANTY 5 1 If you wish to...

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