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INTRODUCTION 

 
Rheem Thermal Pool Heat Pumps are available in sizes from 9kW to 540kW nominal output.  The 
units are most commonly manufactured as air-to-water design, in which it extracts heat from ambient 
air and transfer it into the water, to provide the most cost efficient method of water heating.  The units 
can also be manufactured as water-to-water or ground-coupled design. 
 
Each  is  a  fully  packaged  unit,  requiring  only  electrical  and  water  connections  to  be  made  on 
installation. 
 
Each  is  factory  charged,  with  refrigerant  R407  being  ideally  suited  for  commercial  or  industrial 
situations requiring 40

C for pool heating.  Rheem Thermal also manufactures hot water heat pumps 

with R410A and R134A may be used for special hot water applications.  
 
The  Rheem  Thermal  heat  pump  is  installed  to  a  wide  diversity  of  commercial  and  industrial 
applications. The performance of the unit varies with ambient operating conditions, water flow, and 
water temperature and as such, selection should be done in conjunction with an experienced heat 
pump dealer or the manufacturer. 
 
Each Rheem Thermal unit is manufactured to meet specific task/site requirements and a wide range 
of options is available in unit design. 
 
It  is  characteristic  of  heat  pumps  to form  ice  on  the  evaporator  at  cool  ambient  temperatures.  As 
such, various de-ice mechanism options are provided.  
 
This manual  includes  important  information  in  regards  to  installation,  operation,  maintenance  and 
servicing and should be retained for the life of the heater.  Correct installation and familiarity with the 
operational guidelines is important. 
 

 

Summary of Contents for RTHP009

Page 1: ...ervice Manual This booklet is to be carefully read and instructions followed for efficient and trouble free operation of the Rheem Thermal Swimming Pool Heat Pump 43 Marigold Street Revesby NSW 2212 Tel 02 9684 3684 Fax 02 9684 3698 ABN 28 062 383 224 ...

Page 2: ...RATION 6 Thermostat Operation 7 Heat Up Time 7 De Icing 7 Pool Application 7 SECTION 4 MAINTENANCE 7 Heat Exchanger Care 8 Service Assistance 8 SECTION 5 TROUBLESHOOTING 9 Machine Will Not Start 9 Pool Will Not Heat 9 Compressor Will Not Run 9 Compressor Motor Hums But Will Not Start 9 SECTION 6 INSTALLATION SCHEMATIC DRAWINGS 10 Typical Single Pool Heat Pump Schematic For Pool Filtration 10 Typic...

Page 3: ...R134A may be used for special hot water applications The Rheem Thermal heat pump is installed to a wide diversity of commercial and industrial applications The performance of the unit varies with ambient operating conditions water flow and water temperature and as such selection should be done in conjunction with an experienced heat pump dealer or the manufacturer Each Rheem Thermal unit is manufa...

Page 4: ...mp must be discharged by a duct away from the fresh air supply Never install in an enclosed area Service access is required at both ends of the Heat Pump as per the Clearance Guidelines See attached Where multiple units are to be installed minimum clearance requirements increase The Heat Pump requires a firm base say concrete slab Rubber mounts should be installed between the unit and slab Drainag...

Page 5: ...h thought must be given to correct flow run time and possible over chlorinating and or dosing by extended running of automatic chlorinator feeders etc Typical plumbing schematics for installation with existing filtration and with a dedicated heating circuit are shown in Section 6 A one way check valve should be installed on the outlet of the heat pump Models without an internal water flow by pass ...

Page 6: ...Ideally the unit would be switched off either at the main switch the isolating switch located on or adjacent to the unit or at a control sub board For systems comprised of multiple Heat Pump units the thermostat sensor and well may be provided as follows depending on client requirement Provided loose to allow installation of thermostat controller display in heat pump control panel located separate...

Page 7: ...re signals PRECAUTIONS Where damage to property can occur in the event of the heat pump leaking the unit must be installed in a drained drip tray in accordance with AS NZS3500 4 and local codes and regulatory authority requirements The heat pump must be maintained in accordance with the Owners Guide and Installation Instructions If the heat pump is to be used in a commercial application you should...

Page 8: ...or pools 3 The unit is fully automatic and after commissioning the operation of the unit will be triggered by water flow and the set temperature parameters 4 In low ambient temperature ice may form on the evaporator coil If this occurs the machine will automatically go into defrost operation 5 The unit can be controlled via time clock through water pump The unit has in built water flow pressure sw...

Page 9: ...eaned periodically 2 Check condensate drain for blockages 3 Ensure that water is not collecting in the base of the unit RECOMMENDED RHEEM THERMAL SERVICE PROCEDURE 1 Depending on the location of the unit fins of the coil must be cleaned periodically 2 In locations where ambient temperature can be very low if unit is not used for a long period it is essential to drain all water from unit to prevent...

Page 10: ...nosed as the cause of failure For shutdowns in locations experiencing freezing conditions the piping system and heater must be drained The heater should be flushed with clean fresh water for several minutes to wash away all traces of chemicals then drained It is recommended that the entire system is purged using pressurised air to force remaining water from the system If water enters the refrigera...

Page 11: ...ing that the heater is working Check inlet louvres outlet grill and evaporator coil has satisfactory airflow and is not clogged Check that thermostat is correctly set Check that water pump is running Check water filter is operational Check that inlet valves are not closed Check ambient air temperature suits design standards Compressor Will Not Run Possible Cause Possible Solution Overload switch c...

Page 12: ...CAL INPUT MUST BE DOWN STREAM OF HEAT PUMP RETURN TO POOL PIPE SCHEMATIC FOR HEAT PUMP INSTALLED POOL CHLORINATOR SUPPLY FROM POOL INTO POOL FILTRATION SYSTEM HEAT PUMP CHECK VALVE FILTER PUMP CHEMICAL INPUT MUST BE DOWN STREAM OF HEAT PUMP RETURN TO POOL PIPE SCHEMATIC FOR HEAT PUMP INSTALLED WITH SEPARATE PUMP FOR HEATING APPLICATION POOL CHLORINATOR OUTLET INLET PUMP SUPPLY FROM POOL CHECK VALV...

Page 13: ... STEEL FLANGE BUTTERFLY VALVE TEE PIPE CLASS 9x6 PRIMER GLUE PIPE CLASS 9 FLANGES PVC ELBOW 18 x 80mm x 100mm x 80mm x 100mm 10 12 6 2L FLANGES HANGER x 80mm 24m 100mmØ POOL FROM TO POOL RETURN VALVE BUTTERFLY 100mmØ FLANGES VALVE BUTTERFLY INLINE PUMP VALVE CHECK FILTRATION PUMP 100mmØ PVC FLANGE STEEL FLANGE TANK 250Ø HEAT PUMP HEAT PUMP BUTTERFLY BUTTERFLY BUTTERFLY BUTTERFLY 80mmØ 80mmØ 100mmØ...

Page 14: ... owner s responsibility 2 6 Where the unit is installed in a position that does not allow safe or ready access the cost of that access including the cost of additional materials handling and or safety equipment shall be the owner s responsibility In other words the cost of dismantling or removing cupboards doors or walls and the cost of any special equipment to bring the pool heater to floor or gr...

Page 15: ... at no cost to the Customer Should the remedial action fail to achieve the designed performance the limit of our liability either the negligence or for breach of statutory duty or otherwise shall be for us to remove the equipment at our expense or to refund to the buyer the purchase price in full 3 WHAT IS COVERED BY THE RHEEM THERMAL WARRANTY FOR THE UNITS DETAILED IN THIS DOCUMENT 3 1 Rheem Ther...

Page 16: ...ber from the rating label on the heater b Rheem Thermal will arrange for the heater to be tested and assessed on site c If Rheem Thermal determines that you have a valid warranty claim Rheem Thermal will repair or replace the heater in accordance with this warranty 5 2 Any expenses incurred in the making of a claim under this warranty will be borne by you 6 THE AUSTRALIAN CONSUMER LAW 6 1 Our good...

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