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Rheem RJNL-A036CK, Installation Instructions Manual

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Rheem RJNL-A036CK Installation Instructions Manual Download Page 1

92-23577-77-04

SUPERSEDES 92-23577-77-03

PACKAGE HEAT PUMPS

RJNL 13 SEER SERIES (3-5 TON)
RJNL 11.0 EER SERIES (6 TON)
RJPL 14 SEER SERIES (3-5 TON)
FEATURING INDUSTRY STANDARD R-410A REFRIGERANT

INSTALLATION INSTRUCTIONS

RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION!

!

DO NOT DESTROY THIS MANUAL

PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE BY A SERVICEMAN

WARNING

!

THESE INSTRUCTIONS ARE INTENDED AS AID TO
QUALIFIED, LICENSED SERVICE PERSONNEL FOR
PROPER INSTALLATION, ADJUSTMENT AND
OPERATION OF THIS UNIT. READ THESE
INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING
INSTALLATION OR OPERATION. FAILURE TO FOLLOW
THESE INSTRUCTIONS MAY RESULT IN IMPROPER
INSTALLATION, ADJUSTMENT, SERVICE OR
MAINTENANCE POSSIBLY RESULTING IN FIRE,
ELECTRICAL SHOCK, PROPER DAMAGE, PERSONAL
INJURY OR DEATH.

ISO 9001:2008

(14 SEER

MODELS ONLY)

Summary of Contents for RJNL-A036CK

Page 1: ...CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE BY A SERVICEMAN WARNING THESE INSTRUCTIONS ARE INTENDED AS AID TO QUALIFIED LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION ADJUSTMENT AND O...

Page 2: ...um Conductors 16 C Control Wiring 17 D Internal Wiring 17 E Grounding 17 F Thermostat 17 XIII Indoor Air Flow Data 17 XIV Crankcase Heat 18 XV Pre Start Check 18 XVI Startup 18 XVII Operation 18 XVIII...

Page 3: ...T THE PRODUCT CONTAINS AND OR PRODUCES PROPOSITION 65 CHEMICALS ALTHOUGH WE HAVE NOT CHANGED OUR PROCESSES HAVING THE SAME LABEL ON ALL OUR PRODUCTS FACILI TATES MANUFACTURING AND SHIPPING WE CANNOT A...

Page 4: ...RED ELECTRIC HEATERS INSTALLED WITHIN THIS UNIT MAY CAUSE HAZARDOUS CONDI TIONS RESULTING IN PROPERTY DAMAGE FIRE BODILY INJURY OR DEATH WARNING PROPOSITION 65 THIS APPLIANCE CONTAINS FIBERGLASS INSUL...

Page 5: ...charged with liquid refrigerants Prior to March 1999 R 410A refrigerant cylinders had a dip tube These cylinders should be kept upright for equipment charging Post March 1999 cylinders do not have a d...

Page 6: ...e or shrubs may give some protection Regular maintenance will reduce the buildup of contaminents and help to protect the unit s finish 1 Frequent washing of the cabinet fan blade and coil with fresh w...

Page 7: ...7 FIGURE 1 UNIT DIMENSIONS RJNL RJPL 3 5 TON FIGURE 2 UNIT DIMENSIONS RJNL RJPL 3 5 TON ILL I316 ILL I305 35...

Page 8: ...8 FIGURE 3 UNIT DIMENSIONS RJNL RJPL 3 5 TON FIGURE 4 UNIT DIMENSIONS RJNL RJPL 3 TO 5 TON ILL I304 ILL I288 RETURN AIR FILTER REMOVABLE PLATE 761 4 313 16 317 32 483 32 511 32 24...

Page 9: ...E 5 UNIT DIMENSIONS BOTTOM VIEW RJNL 6 TON FIGURE 6 UNIT DIMENSIONS RJNL 6 TON ILL 1316 ILL1305 26 781 4 8117 32 261 4 301 4 BASE ELECTRICAL ENTRY CONDENSER COIL CONDENSER COIL CONDENSER FAN DISCHARGE...

Page 10: ...10 FIGURE 7 UNIT DIMENSIONS RJNL 6 TON FIGURE 8 UNIT DIMENSIONS RJNL 6 TON ILL 1304 ILL 1288 821 4 82 1 4 25 1 8 241 32 481 16...

Page 11: ...NSTALLATION CLOSET DISTRIBUTION SYSTEM SLAB FLOOR CONSTRUCTION ILL I309 FIGURE 11 PACKAGED HEAT PUMP RIGGING FOR LIFTING 18 12 Allow 57 for economizer on duct side Capacity Tons kW A in mm B in mm 3 5...

Page 12: ...he unit IMPORTANT To prevent transmission of noise or vibration slab should not be connected to building structure 3 The location of the unit should be such as to provide proper access for inspection...

Page 13: ...Use field furnished spreaders 3 For roofcurb assembly see Roofcurb Installation Instructions 4 If the roofcurb is not used provisions for disposing of condensate water runoff during defrosting must b...

Page 14: ...llowing items 1 Noncombustible flexible connectors should be used between ductwork and unit to reduce noise and vibration transmission into the ductwork 2 When auxiliary heaters are installed use nonc...

Page 15: ...ain power supply to unit disconnect the minimum wire size can be determined from Table C using the circuit ampacity found on the unit nameplate or from the Electrical Data 4 This unit incorporates sin...

Page 16: ...minum conductor b Coat the stripped end of the aluminum wire with the recommended inhibitor and wire brush aluminum surface through inhibitor Inhibitors Brundy Pentex A Alcoa No 2EJC T B KPOR Shield I...

Page 17: ...It is necessary that only heat pump thermostats be used 4 Figure 18 shows representative low voltage connection diagrams Read your ther mostat installation instructions for any special requirements f...

Page 18: ...service port caps Service port cores are for system access only and will leak if not tightly capped 10 Turn thermostat system switch to proper mode HEAT or COOL and set thermo stat to proper temperatu...

Page 19: ...CONTROLS The demand defrost control is a printed circuit board assembly consisting of solid state control devices with electro mechanical outputs The demand defrost control monitors the outdoor ambie...

Page 20: ...es at all outdoor ambient temperatures The high pressure control is an auto matic reset type and opens at approximately 610 psig and closes at approximately 420 psig The compressor and fan motor will...

Page 21: ...appropriate charge chart included in this manual TROUBLESHOOTING Refer to the troubleshooting chart included in this manual WIRING DIAGRAMS Refer to the appropriate wiring diagram included in this ma...

Page 22: ...3 13 5 3 13 5 3 13 5 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 Outdoor Fan Type Propeller Propeller Pr...

Page 23: ...3 13 5 3 13 5 3 13 5 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 Outdoor Fan Type Propeller Propeller Pr...

Page 24: ...5 3 13 5 3 13 5 3 13 5 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 Outdoor Fan Type Propeller Propeller...

Page 25: ...m 5 16 0 48 5 16 0 48 5 16 0 48 5 16 0 48 Rows FPI FPcm 3 13 5 3 13 5 4 13 5 4 13 5 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 5 1 0 75 19 5...

Page 26: ...5 4 13 5 4 13 5 4 13 5 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 Outdoor Fan Type Propeller Propeller...

Page 27: ...4 13 5 4 13 5 4 13 5 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 1 0 75 19 5 Outdoor Fan Type Propeller Propeller Pr...

Page 28: ...r No Type 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifle...

Page 29: ...ype 1 Scroll 1 Scroll 1 Scroll 1 Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in mm OD 0 375 9...

Page 30: ...0 700 14 85 Net Latent Capacity Btu kW 19 300 5 65 Net System Power kW 6 37 Heating Performance Heat Pumps High Temp Btuh kW Rating 68 000 19 92 System Power KW COP 5 79 3 44 Low Temp Btuh kW Rating 4...

Page 31: ...eland Scroll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled...

Page 32: ...and Scroll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled T...

Page 33: ...croll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube S...

Page 34: ...peland Scroll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifle...

Page 35: ...Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rif...

Page 36: ...and Scroll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled T...

Page 37: ...1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll 1 Copeland Scroll Outdoor Sound Rating dB 5 83 83 83 83 Outdoor Coil Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled R...

Page 38: ...1 5 1 5 1 5 1 1 1 3 3 3 3 3 3 1 9 1 9 1 9 1 1 1 1 1 1 208 230 208 230 208 230 460 460 460 1 3 3 1 3 3 1 2 1 2 3 4 1 2 1 2 3 4 2 7 2 7 2 2 2 2 3 2 3 2 1 5 1 1 1 6 6 5 6 5 10 6 10 6 16 8 16 8 3 6 5 3 8...

Page 39: ...5 1 5 1 5 1 5 1 5 1 5 1 1 3 3 3 3 3 3 3 3 1 9 1 9 1 1 1 1 1 1 208 230 208 230 208 230 208 230 460 460 1 1 3 3 1 3 1 2 1 2 1 2 3 4 1 2 1 2 2 7 2 7 2 7 2 7 2 2 2 2 3 2 3 2 1 5 1 1 6 5 6 5 6 5 6 5 10 6...

Page 40: ...1 3 1 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 1 9 3 3 3 3 3 3 3 3 1 9 1 1 1 1 1 1 460 208 230 208 230 208 230 208 230 460 3 1 1 3 3 1 3 4 1 2 1 2 1 2 3 4 1 2 1 6 2 7 2 7 2 7 2 7 2 2 2 2 3 2 3 2 1 5 8 4 6 5...

Page 41: ...5 1 5 2 2 2 2 2 2 2 2 2 2 2 2 1 9 1 9 3 3 4 7 4 7 4 7 4 7 4 7 4 7 1 1 1 1 1 1 460 460 208 230 208 230 208 230 208 230 3 3 1 1 3 3 1 2 3 4 1 2 1 3 4 1 1 1 1 6 2 7 2 7 7 6 7 6 3 2 3 2 3 8 3 8 5 3 8 4 6...

Page 42: ...3 1 3 1 1 1 2 2 2 2 1 8 1 8 1 8 1 8 1 2 4 2 4 2 4 4 7 4 7 3 3 3 3 3 3 3 3 2 2 1 1 1 1 1 1 1 460 460 460 208 230 208 230 208 230 460 1 3 3 1 3 3 3 1 3 4 1 1 1 1 2 1 1 2 1 1 2 1 7 1 6 1 9 2 8 2 8 5 8 5...

Page 43: ...Compressor Motor Condenser Motor Evaporator Fan ELECTRICAL DATA RJNL SERIES A072DM A072YL Volts Minimum Circuit Ampacity Minimum Overcurrent Protection Device Size Maximum Overcurrent Protection Devic...

Page 44: ...30 1 1 1 1 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 5 1 5 1 5 1 1 1 1 5 3 3 3 1 9 1 9 1 9 3 1 1 1 1 1 1 1 208 230 208 230 208 230 460 460 460 208 230 1 3 3 1 3 3 1 1 2 1 2 3 4 1 2 1 2 3 4 1 2 1 6 2 8 3 4 1...

Page 45: ...1 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 5 1 5 1 5 1 1 1 1 5 3 3 3 1 9 1 9 1 9 3 1 1 1 1 1 1 1 208 230 208 230 208 230 460 460 460 208 230 1 3 3 1 3 3 1 1 2 1 2 3 4 3 4 1 2 3 4 1 2 1 9 2 8 3 4 1 2 1 4 1...

Page 46: ...0 208 230 1 1 1 1 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 5 1 5 1 5 1 1 1 1 5 3 3 3 1 9 1 9 1 9 3 1 1 1 1 1 1 1 208 230 208 230 208 230 460 460 460 208 230 1 3 3 1 3 3 1 1 2 1 2 3 4 3 4 1 2 3 4 1 2 1 9 2...

Page 47: ...1 1 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 2 2 2 2 2 2 1 1 1 2 2 4 7 4 7 4 7 2 4 2 4 2 4 4 7 1 1 1 1 1 1 1 208 230 208 230 208 230 460 460 460 208 230 1 3 3 1 3 3 1 1 3 4 1 1 3 4 1 1 2 8 3 4 3 8 1 7 1 6 1...

Page 48: ...1900 High 1031 1014 997 980 963 946 930 913 897 Watts 675 685 700 720 735 750 770 780 805 CFM L s Air Delivery Watts 230 460 VOLTS External Static Pressure Inches W C Nominal Cooling Capacity Tons Mo...

Page 49: ...PM 755 796 835 879 917 956 995 1044 1084 1133 Watts 340 360 378 396 411 427 443 464 479 482 CFM 1771 1739 1708 1670 1642 1607 1568 1511 1236 10x10 RPM 848 890 925 963 996 1032 1076 1121 1161 3 4 HP 55...

Page 50: ...55 600 665 RPM 865 880 895 920 945 970 990 1015 1045 WATTS 390 415 435 465 500 530 600 640 715 RPM 900 920 945 970 990 1015 1035 1060 1090 WATTS 400 435 455 480 530 570 625 690 760 RPM 945 975 995 101...

Page 51: ...05 755 810 890 950 1020 1100 1175 1255 RPM 1150 1165 1180 1200 1225 1245 1260 1290 1320 1350 1370 WATTS 615 675 730 790 850 915 980 1060 1140 1230 1315 RPM 1195 1215 1225 1245 1260 1290 1320 1335 1360...

Page 52: ...15 0 7 17 0 8 20 0 9 22 1 0 25 1 1 27 1 2 30 1 3 32 1 4 35 1 5 37 External Static Pressure Inches of Water kPa Voltage 208 230 460 575 3 Phase Model RJNL A072 Air Flow CFM L s 1900 897 2000 944 2100 9...

Page 53: ...90 100 A21J 14 4 19 2 49 13 65 51 69 3 80 0 115 128 125 125 150 150 87 100 90 100 No Heat 33 33 40 50 40 50 33 33 40 50 40 50 A06J 4 2 5 6 14 33 19 10 20 2 23 3 58 62 60 70 70 70 26 30 30 30 A10J 7 2...

Page 54: ...90 90 50 58 50 60 A21C 14 4 19 2 49 13 65 51 40 1 46 2 73 81 80 80 90 90 50 58 50 60 No Heat 23 23 30 35 30 35 23 23 30 35 30 35 A06C 4 2 5 6 14 33 19 10 11 7 13 5 38 40 40 45 40 45 15 17 15 20 A10C...

Page 55: ...80 80 50 58 50 60 A21C 14 4 19 2 49 13 65 51 40 1 46 2 72 79 80 80 80 80 50 58 50 60 No Heat 22 22 25 35 25 35 22 22 25 35 25 35 A06C 4 2 5 6 14 33 19 10 11 7 13 5 37 39 40 45 40 45 15 17 15 20 A10C...

Page 56: ...80 80 50 58 50 60 A21C 14 4 19 2 49 13 65 51 40 1 46 2 72 80 80 80 80 80 50 58 50 60 No Heat 23 23 30 35 30 35 23 23 30 35 30 35 A06C 4 2 5 6 14 33 19 10 11 7 13 5 37 39 40 45 40 45 15 17 15 20 A10C...

Page 57: ...2 25 A20D 19 2 65 51 23 1 40 40 40 30 30 A21D 19 2 65 51 23 1 40 40 40 30 30 No Heat 11 15 15 11 15 15 A06D 5 6 19 10 6 7 19 20 20 9 15 A10D 9 6 32 75 11 6 25 25 25 15 15 A11D 9 6 32 75 11 6 25 25 25...

Page 58: ...2 35 35 22 25 A20D 19 2 65 51 23 1 39 40 40 30 30 A21D 19 2 65 51 23 1 39 40 40 30 30 No Heat 11 15 15 11 15 15 A06D 5 6 19 10 6 7 19 20 20 9 15 A10D 9 6 32 75 11 6 25 25 25 15 15 A11D 9 6 32 75 11 6...

Page 59: ...2 35 35 22 25 A20D 19 2 65 51 23 1 39 40 40 30 30 A21D 19 2 65 51 23 1 39 40 40 30 30 No Heat 11 15 15 11 15 15 A06D 5 6 19 10 6 7 19 20 20 9 15 A10D 9 6 32 75 11 6 25 25 25 15 15 A11D 9 6 32 75 11 6...

Page 60: ...2 49 13 65 5 40 1 46 2 85 92 90 90 100 100 51 58 60 60 A24C 1 18 24 61 41 81 88 50 1 57 8 97 107 100 100 110 110 63 73 70 80 No Heat 34 34 40 50 40 50 34 34 40 50 40 50 A15C 1 10 8 14 4 36 84 49 13 3...

Page 61: ...90 100 A21J 14 4 19 2 49 13 65 51 69 3 80 0 113 126 125 125 150 150 87 100 90 100 No Heat 31 31 40 50 40 50 31 31 40 50 40 50 A06J 4 2 5 6 14 33 19 10 20 2 23 3 56 60 60 70 60 70 26 30 30 30 A10J 7 2...

Page 62: ...80 80 50 58 50 60 A21C 14 4 19 2 49 13 65 51 40 1 46 2 71 79 80 80 80 80 50 58 50 60 No Heat 21 21 25 30 25 30 21 21 25 30 25 30 A06C 4 2 5 6 14 33 19 10 11 7 13 5 36 38 40 45 40 45 15 17 15 20 A10C...

Page 63: ...80 80 50 58 50 60 A21C 14 4 19 2 49 13 65 51 40 1 46 2 72 79 80 80 80 80 50 58 50 60 No Heat 22 22 25 35 25 35 22 22 25 35 25 35 A06C 4 2 5 6 14 33 19 10 11 7 13 5 37 39 40 45 40 45 15 17 15 20 A10C...

Page 64: ...80 80 50 58 50 60 A21C 14 4 19 2 49 13 65 51 40 1 46 2 72 80 80 80 80 80 50 58 50 60 No Heat 23 23 30 35 30 35 23 23 30 35 30 35 A06C 4 2 5 6 14 33 19 10 11 7 13 5 37 39 40 45 40 45 15 17 15 20 A10C...

Page 65: ...2 25 A20D 19 2 65 51 23 3 40 40 40 30 30 A21D 19 2 65 51 23 3 40 40 40 30 30 No Heat 10 15 15 10 15 15 A06D 5 6 19 10 6 7 19 20 20 9 15 A10D 9 6 32 75 11 6 25 25 25 15 15 A11D 9 6 32 75 11 6 25 25 25...

Page 66: ...2 35 35 22 25 A20D 19 2 65 51 23 1 39 40 40 30 30 A21D 19 2 65 51 23 1 39 40 40 29 30 No Heat 11 15 15 11 15 15 A06D 5 6 19 10 6 7 19 20 20 9 15 A10D 9 6 32 75 11 6 25 25 25 15 15 A11D 9 6 32 75 11 6...

Page 67: ...67 FIGURE 19 WIRING DIAGRAM...

Page 68: ...68 FIGURE 20 WIRING DIAGRAM...

Page 69: ...69 FIGURE 21 WIRING DIAGRAM...

Page 70: ...70 FIGURE 22 WIRING DIAGRAM...

Page 71: ...71 FIGURE 23 WIRING DIAGRAM...

Page 72: ...72 FIGURE 24 WIRING DIAGRAM...

Page 73: ...73 FIGURE 25 WIRING DIAGRAM...

Page 74: ...74 FIGURE 26 WIRING DIAGRAM...

Page 75: ...75 FIGURE 27 WIRING DIAGRAM...

Page 76: ...76 FIGURE 28 WIRING DIAGRAM...

Page 77: ...77...

Page 78: ...78...

Page 79: ...79...

Page 80: ...80 5 TON 13 SEER...

Page 81: ...81 5 TON 14 SEER...

Page 82: ...160 180 200 220 92 102380 06 00 6 TON HP R410A SUCTION PRESSURE PSIG D I S C H A R G E P R E S S U R E P S I G OUTDOOR AMBIENT F DB D I S C H A R G E P R E S S U R E P S I G INDOOR AMBIENT F DB 55 65...

Page 83: ...reduce restriction replace air filter High head low vapor pressures Restriction in liquid line expansion device or filter drier Remove or replace defective component Flow check piston size too small C...

Page 84: ...84 CM 0710...

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