Rheem PVCG Installation, Operation And Service Manual Download Page 17

 

 

17

When the thermostat senses a need for hot water, a valve is opened which 
allows gas to flow  to the closed solenoid valve. As gas pressure builds up 
within the solenoid,  the gas pressure switch closes and 24 VAC flows to 
the blower relay.   

The blower relay contacts close and send 115 VAC to the vent blower 
which turns it on. Air flow from the vent blower closes the air pressure 
switch  sending 24 VAC to the solenoid valve. The solenoid valve opens 
and allows gas to flow to the burner which is lit by the pilot. 

 

START-UP / OPERATION 

WARNING 

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR 
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PER-SONAL 
INJURY OR LOSS OF LIFE.

 

Read these directions thoroughly before attempting to light or relight the 
pilot. Check the data plate near the gas valve control/thermostat for the 
correct gas. Do not use this water heater with any gas other than the one 
listed on the data plate. If you have any questions or doubts consult your 
gas supplier or gas utility company.

 

DO NOT:

 

• 

Operate the water heater if it has been subjected to physical 
damage, flooding, or fire. 

• 

Operate the water heater unless the tank is filled with water. 

• 

Operate the water heater if the cold water supply inlet valve is 
closed. 

• 

Allow flammable liquids such as gasoline or paint thinner to be stored 
or used near this water heater. 

• 

Allow combustible materials such as newspapers, rags or mops to 
accumulate near this water heater. 

• 

Set  or store anything on top of this water heater as it may block the 
blower air intake. 

• 

Light this water heater until all lighting instructions are understood 
and followed. Lighting instructions are clearly given in this manual 
and on the water heater label. 

• 

Light this water heater if you smell gas around the appliance area.

 

 

IF YOU SMELL GAS:

 

1.  Open the windows. 
2.  Get all people out of the building. 
3.  Do not light matches or any other appliance. Do not smoke. 
4.  Do not touch any electrical switches (on or off) or use any phones in 

your residence. 

5.  Extinguish any open flames immediately. 
6.  Shut off the gas at the manual shut-off valve. (If using liquid propane 

gas, shut off the gas at the L.P. tank outside of your residence.) 

7.  Use an outside phone and immediately call the gas company and the 

fire department. Give your name and address and ask for 
instructions. 

8.  Do not go back into the building . Wait for help to arrive outside of 

the building. 

L.P.G. (BOTTLED PROPANE) MODELS 

Liquefied Petroleum Gas is over 50% heavier than air and in the occurrence 
of a leak in the system the gas will settle at FLOOR LEVEL. Basements, 
crawl spaces, skirted areas under mobile homes (even when ventilated), 
closets and areas below ground level will serve as pockets for the 
accumulation of gas. Before lighting an L.P. gas water heater, smell

 

all 

around the appliance at floor level. If you smell gas, follow the directions 
as given above. 
When your L.P. tank runs out of fuel, turn off the gas at all gas appliances 
including pilot lights. After the tank is refilled, all appliances must be re-lit 
according to their manufacturer’s instructions.

 

 

WATER EXPOSURE 

Do not try to light this water heater if the gas valve, main burner, or pilot 
have been exposed to water in any way.  Immediately call a qualified 
service technician to inspect the water heater. DO NOT attempt to repair 
these parts. Water heaters subjected to flood conditions or anytime the 
main burner, gas controls, or pilot have been submerged in water require 
replacement of the entire water heater.

  

LIGHTING THE WATER HEATER 

WARNING 

DO NOT ATTEMPT TO LIGHT THIS WATER HEATER UNTIL IT IS 
PROPERLY INSTALLED AND YOU UNDERSTAND ALL OF THE SAFETY 
WARNINGS AND PRECAUTIONS.

  

Check the Gas Control Valve/Thermostat and determine which model is 
being used for your water heater. Refer to either Figure 17A or 17B and 
light the water heater according to its directions.

  

CHECKING THE DRAFT 

After successfully lighting the 
water heater, allow the unit to 
operate for 15 minutes and check 
the blower module for proper draft. 
Pass a match flame around the 
relief opening of the blower module. 
A steady flame drawn into the 
opening indicates proper draft. If 
the flame flutters or is blown out, 
combustion products are escaping 
from the relief opening. If this 
occurs, do not operate the water heater until proper adjustments or repairs 
are made to the vent pipe system.

  

SEQUENCE OF OPERATION 

 

Summary of Contents for PVCG

Page 1: ...FREE SOAP AND WATER SOLUTION OR OTHER APPROVED METHOD IF A LEAK CANNOT BE FOUND BUT IS STILL SUSPECTED FOLLOW THE STEPS UNDER WHAT TO DO IF YOU SMELL GAS AS OUTLINED ON THIS PAGE FAILURE TO OBSERVE T...

Page 2: ...quipped for use with one type gas only Check the data plate near the gas control valve for the correct gas FAILURE TO USE THE CORRECT GAS CAN CAUSE PROBLEMS WHICH CAN RESULT IN DEATH SERIOUS BODILY IN...

Page 3: ...IBLE FLOOR HOWEVER WHEN THIS WATER HEATER IS INSTALLED OVER CARPETING THE CARPETING MUST BE PROTECTED BY A METAL OR WOOD PANEL BENEATH THE WATER HEATER AND EXTENDING BEYOND THE FULL WIDTH AND DEPTH OF...

Page 4: ...W DO NOT SMOKE OR HAVE ANY OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN REPAIR REPLACEMENT SERVICE AND CLEANING OF WATER HEATER PARTS MUST ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN IMPO...

Page 5: ...and pressure relief valve or any labels or instruction materials applied to the water heater These labels must remain visible for reference by the user Do not remove these labels as they are a perman...

Page 6: ...mit the water level to a maximum depth of 1 3 4 inches and be two inches wider than the heater and piped to an adequate drain Locate the water heater near a suitable inside drain Outside drains are su...

Page 7: ...s BTUH inputs BTUH INPUT MIN SQ FEET WITH 8 CEILING TYPICAL ROOM SIZE WITH 8 CEILING 30 000 188 9 X 21 45 000 281 14 X 20 60 000 375 15 X 25 75 000 469 15 X 31 90 000 563 20 X 28 105 000 657 20 X 33 1...

Page 8: ...ngs to achieve the required minimum free area Screens must not be smaller than 1 4 inch mesh If the free area through a particular design of louver or grille is known it should be used in calculating...

Page 9: ...please note the following Use only Schedule 40 PVC CPVC or ABS DWV plastic pipe and fittings Maximum vent pipe length is 40 feet with three 90 degree long sweep elbows The minimum clearance from plast...

Page 10: ...S TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THROUGH THE WALL The vent terminal is a 45 degree elbow This is shipped with the water heater and must be used as the vent terminal...

Page 11: ...es and Automatic Shut off Devices for Hot Water Supply Systems ANSI Z21 22 The function of the temperature and pressure relief valve is to discharge water in large quantities in the event of excessive...

Page 12: ...Heat cannot be applied to the water fittings on the heater as they may contain nonmetallic parts If solder connections are used solder the pipe to the adapter before attaching the adapter to the hot a...

Page 13: ...relief valve on the water heater to discharge or weep due to expansion of the heated water A diaphragm type expansion tank suitable for potable water will normally eliminate this weeping condition Pl...

Page 14: ...e 16 and install as follows 1 Install a readily accessible manual shutoff valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the gas t...

Page 15: ...TANT Subjecting the gas valve thermostat to pressures exceeding 14 W C 1 2 psi 3 7 kPa may cause damage resulting in an extremely hazardous condition If the code requires the gas lines to be tested at...

Page 16: ...Water heater not located near an air moving device VENTILATION AND COMBUSTION AIR SUPPLY Sufficient fresh air supply for proper water heater operation Fresh air not taken from areas that contain nega...

Page 17: ...ve If using liquid propane gas shut off the gas at the L P tank outside of your residence 7 Use an outside phone and immediately call the gas company and the fire department Give your name and address...

Page 18: ...re water heater LIGHTING INSTRUCTIONS 1 STOP It is imperative that you read all the safety warnings before lighting the pilot 2 Remove outer and inner doors 3 Turn the temperature dial counterclockwis...

Page 19: ...rnings before lighting the pilot 2 Remove outer and inner doors 3 Set the thermostat to its lowest setting Rotate clockwise 4 Depress the gas control knob slightly and turn clockwise to OFF If the kno...

Page 20: ...RLY IMPAIRED OR DISABLED MEMBERS AND ANYONE WITH TEMPERATURE SENSITIVE SKIN MAY REQUIRE A LOWER TEMPERATURE SETTING TO REDUCE THE RISK OF SCALD INJURY STACKING Stacking occurs when short draws of hot...

Page 21: ...EEN USED FOR A LONG PERIOD OF TIME GENERALLY TWO WEEKS OR MORE HYDROGEN GAS IS EXTREMELY FLAMMABLE AND CAN IGNITE WHEN EXPOSED TO A SPARK OR FLAME TO PREVENT THE POSSIBILITY OF INJURY UNDER THESE COND...

Page 22: ...on at the thermostat Figure 22 Note that L P gas systems use reverse left handed threads on the manifold tube 6 Grasp the manifold tube and push down slightly to free the manifold pilot tube bleed tub...

Page 23: ...ontrol valve thermostat repeat the previous procedure in reverse order Be sure to use Approved Teflon Tape or Pipe Joint Compound on the gas piping connections and fitting on the back of gas valve tha...

Page 24: ...ower to outlet 5 Replace control cable 6 Temporarily jumper across the two terminal on the switch If the blower operates replace the switch 7 Check voltages Replace if defective 8 Replace blower BLOWE...

Page 25: ...h correct orifice 4 Replace thermostat 5 Turn temperature dial to lower setting 6 Install adequate heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer 9 Clean flue locate source a...

Page 26: ...he proper gas type Natural gas thermostat will be marked FOR NATURAL GAS ONLY Propane gas thermostats will be marked FOR L P GAS ONLY REPAIR PARTS LIST ITEM NO PARTS DESCRIPTION 1 BLOWER MOTOR ASSEMBL...

Page 27: ...27 REPAIR PARTS CONT PARTS ILLUSTRATION...

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