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ABOUT YOUR WATER HEATER 

 

WATER HEATER APPLICATION 

This water heater is designed for use in a single family domestic dwelling for the purpose of heating potable 
water. Its use in an application other than this may shorten its life. 
 

MODEL TYPE 

Your Rheem

®

 solar Premier™ Hiline™ water heater is designed for both the solar collectors and the solar 

storage  tank  to  be  roof  mounted.  The  solar  storage  tank  has  a  Colorbond  jacket  and  is  suitable  for 
installation with Rheem S200 solar collectors. 
 
The system is suitable for installation in areas subject to frost or freeze conditions. Freeze conditions occur 
below 6°C. 
 
This  water  heater  is  designed  to  be  installed  as  an  electric  boosted  solar  water  heater  with  its  booster 
heating unit connected to a power supply, however it may be installed with an in-series continuous flow or 
storage booster. 
 
If  this  water  heater  is  installed  with  an  in-series  booster,  then  the  electric  booster  heating  unit  will  not  be 
connected to a power supply and the references to the electric booster heating unit, thermostat and boosting 
controls  in  this  Guide  will  not  be  applicable  to  the  installation.  For  information  relating  to  the  function  and 
operation of the in-series booster, refer to the Owners Guide and Installation Instructions supplied with the 
booster water heater. 
 

SOLAR OPERATION 

The Rheem solar Premier Hiline system has its stainless steel solar storage tank installed on the roof directly 
coupled to the solar collectors. This water heater is an indirect closed circuit solar hot water system with a 
heat exchanger in the solar storage tank. 
 
The heat exchanger and solar collectors are connected by copper 
pipe  work  and  form  a  closed  circuit  which  is  filled  with  closed 
circuit  fluid.  The  closed  circuit  fluid  is  a  solution  of  a  blue,  non-
toxic  food  grade  propylene  glycol  concentrate  mixed  with  water. 
The  closed  circuit  concentrate  is  used  to  lower  the  freezing 
temperature  of  the  closed  circuit  fluid  and  provides  protection 
against freezing. The closed circuit also provides protection to the 
solar  collectors  and  solar  pipe  work  against  harsh  water 
chemistry. 
 
It works on the simple scientific fact that hot fluid rises. As the sun 
heats the closed circuit fluid in the solar collectors, the increase in 
temperature  causes  the  fluid  to  rise  through  a  copper  pipe  into 
the heat exchanger where it transfers its heat into the water in the 
solar  storage  tank.  This  allows  cooler  fluid  from  the  heat 
exchanger  to  flow  into  the  solar  collectors  to  be  heated  by  the 
sun‟s  energy.  This  process  continues  while  solar  energy  is 
available. 
 
Automatic safety controls are fitted to the water heater to provide safe and efficient operation. 
 

ELECTRIC BOOSTING 

Water stored in the solar storage tank can be heated by an electric booster heating unit. The booster heating 
unit is for heating the water at times of low solar energy gain, such as during very cloudy or rainy weather, or 
during  the  colder  months.  The  solar  Premier  Hiline  water  heater  is  suitable  for  the  heating  unit  to  be 
connected to either a continuous, or a time of use, or an extended Off-Peak (overnight and day) or an Off-
Peak (overnight) electricity supply. 
 
The  booster  heating  unit  is  controlled  by  an  electric  thermostat.  The  thermostat  and  its  over  temperature 
energy  cut  out  are  mounted  on  the  solar  storage  tank  behind  the  side  cover.  The  water  temperature  is 
automatically controlled to the thermostat setting when the booster heating unit is energised. 
 

 

 

Summary of Contents for Premier Hiline

Page 1: ...ponsible officer Owner s Guide and Installation Instructions Premier Hiline Solar Water Heater WARNING Plumber Be Aware Use copper pipe ONLY Plastic pipe MUST NOT be used It is a requirement of a sola...

Page 2: ...rior to installation as different materials may vary in temperature tolerance be at least 13 mm thick however thicker insulation may be required to comply with the requirements of AS NZS 3500 4 be wea...

Page 3: ...our Water Heater 4 Regular Care 11 Water Supplies 13 Save A Service Call 15 Installation 18 Installation Solar Collectors 28 System Assembly 31 Connection Details 35 Connections Plumbing 37 Connection...

Page 4: ...re connected by copper pipe work and form a closed circuit which is filled with closed circuit fluid The closed circuit fluid is a solution of a blue non toxic food grade propylene glycol concentrate...

Page 5: ...nuous flow gas booster then this requirement of AS 3498 can be satisfied provided the booster is energised its preset outlet temperature setting is 70 C or higher and a remote temperature controller i...

Page 6: ...not be operated unless each of these devices is fitted and is in working order The operation of the over temperature cut out on the thermostat indicates a possibly dangerous situation If the over temp...

Page 7: ...help maximise energy savings with an electrically boosted solar water heater connected to a continuous time of use or extended Off Peak overnight and day electricity supply If used with an extended O...

Page 8: ...olar collectors are supplied in the pipe kit The supplied copper solar hot and solar cold pipes MUST BE used If the solar water heater is installed either on a metal roof or in a trafficable area such...

Page 9: ...ever if it enters a rain water tank it can cause an unpleasant odour to develop and result in the rain water tank having to be drained and cleaned PRECAUTIONS Where damage to property can occur in the...

Page 10: ...tandards Only a licensed person will have insurance protecting their workmanship for 6 years Make sure you use a licensed person to install this water heater and ask for your Compliance Certificate DO...

Page 11: ...major five year service be conducted on the water heater Warning Servicing of a water heater must only be carried out by a qualified person Phone Rheem Service or their nearest Accredited Service Agen...

Page 12: ...gh incidence of water deposits refer to Water Supplies on page 13 EXPANSION CONTROL VALVE In many areas including South Australia Western Australia and scaling water areas an expansion control valve i...

Page 13: ...he requirements given in these guidelines for the Rheem warranty to apply CHLORIDE AND PH In a high chloride water supply the water can corrode stainless steel parts and cause them to fail Where the c...

Page 14: ...age 14 Refer to the cold water connection detail on page 37 for the position of the expansion control valve Contact Rheem Service or their nearest Accredited Service Agent if a replacement heating uni...

Page 15: ...or if the glass is dirty the effectiveness of the solar collectors will be greatly reduced Have the trees trimmed or the solar collectors relocated if the obstruction is permanent or clean the collec...

Page 16: ...lve with one of a higher pressure rating Heavy flows of hot water until the water heater is cold then stops until water reheats If this occurs when the water heater is being boosted by the electric bo...

Page 17: ...have your plumber rectify any leaking pipe work Are you using the booster heating unit properly Refer to Booster Control on page 7 Has there been an increase in hot water usage An increase in hot wat...

Page 18: ...gs or any other hazards of a general nature Advise the occupants of any inconvenience which may occur due to disconnection of existing water and electrical supplies The connection attachment integrati...

Page 19: ...ld be redundancy within the hot water system design This should ensure the continuity of hot water supply in the event that this water heater was to become inoperable for any reason We recommend you p...

Page 20: ...s 26 to 27 For multiple water heater installations follow the instructions on pages 43 and 44 SAFE TRAY Where damage to property can occur in the event of the water heater leaking the water heater mus...

Page 21: ...that section of roof away to drain and the other to the rainwater collection side of the gutter to take the rain water runoff to the rain water tank blocking this section of gutter from the remaining...

Page 22: ...supply temperature of up to 99 C should be used in conjunction with a Rheem Premier Hiline thermosiphon closed circuit system Refer to the specifications of the temperature limiting device Where a tem...

Page 23: ...er flow and return system is required in a building a temperature limiting device can only be installed on a dead leg branching off the circulated hot water flow and return pipe If circulated tempered...

Page 24: ...of 13 mm Should pre drilling be required extreme caution must be observed when penetrating the jacket of the water heater Note If the cylinder is damaged as a result of attaching pipe clips or saddles...

Page 25: ...ILINE 52H300 WITH S200 SOLAR COLLECTORS 300 Litre Tank Solar Storage Tank kg Solar Collectors kg Pipe Kit kg System kg Model Capacity Empty Full Empty Full Full 52H180K 180 litre 52 232 48 54 6 292 52...

Page 26: ...INSTALLATION 26 TYPICAL INSTALLATION SOLAR PREMIER HILINE 180 TYPICAL INSTALLATION RHEEM PREMIER HILINE 52H180...

Page 27: ...INSTALLATION 27 TYPICAL INSTALLATION SOLAR PREMIER HILINE 300 TYPICAL INSTALLATION RHEEM PREMIER HILINE 52H300...

Page 28: ...n a roof with a pitch less than 10 a Fixed Pitch frame and a tank frame mounting kit are required Refer to your local Solar Distributor for details For an installation of a thermosiphon solar water he...

Page 29: ...heck your insurance policy covers collector glass breakage Warning No attempt should be made to remove or replace broken collector glass The collector glass is not offered as a replacement part Should...

Page 30: ...3500 4 be weatherproof and UV resistant be fitted up to and cover the connections on both the solar storage tank and the solar collectors The insulation will offer corrosion protection to a metal roof...

Page 31: ...e cold assembly HX300 series 2 1 344451 Pipe hot assembly HX180 series 2 1 344453 Pipe hot assembly HX300 series 2 1 337144 Tank to collector spacer 2 2 331928 Collector clamp standard 2 4 330350 Scre...

Page 32: ...n 12 15 mm for one solar collector or 24 30 mm for two solar collectors higher up the roof from the horizontal than the left hand end of the collector angle s at the inlet side of the solar collectors...

Page 33: ...e Tank to Collector spacers 24 against the top end of the solar collectors one per collector Metal Roof Locate the Tank to Collector spacers 24 against the top end of the solar collectors one per coll...

Page 34: ...ept to a minimum to maintain the aesthetics of the installation 17 Closed Circuit Filling Refer to Closed Circuit Fluid on page 45 for details on filling the closed circuit with the closed circuit flu...

Page 35: ...Collector clamp 12 Tank starter pipe assembly 13 Collector rail 14 Collector straps 15 Collector cold pipe 16 Pressure Relief Valve 200kPa transported behind the electrical cover 17 Tank straps 18 Pre...

Page 36: ...CONNECTION DETAILS 36 Detail A Collector Filling Bung Assembly Detail B Pressure Relief Valve Assembly Detail C Collector Connector Assembly PRESSURE RELIEF VALVE 200 KPA RETAINING CLIP...

Page 37: ...r storage tank and prior to the in series water heater supplied from the solar water heater Refer to Circulated Hot Water Flow and Return System on page 23 CONNECTION SIZES Hot water connection G B G...

Page 38: ...RIES BOOSTER IF INSTALLED The pipe work between the solar storage tank and an in series booster has a minimum recommended pipe size of DN20 MUST BE of copper and be fully insulated with a closed cell...

Page 39: ...access to the electrical cover of the water heater A drain line from a relief valve must comply with the requirements of AS NZS 3500 4 A drain line must be no longer than 9 metres with no more than th...

Page 40: ...to the terminal block and earth tab connection ensuring there are no excess wire loops inside the front cover THERMOSTAT SETTING The thermostat is adjustable from 60 C to 70 C The thermostat is adjus...

Page 41: ...re Temperature rise 2 4 kW 3 6 kW 4 8 kW 180 Cool temperate climate 10 C 50 C 2 hours 1 hours 1 hours Temperate sub tropical climate 15 C 45 C 2 hours 1 hours 1 hour Tropical climate 20 C 40 C 1 hours...

Page 42: ...chboard EXTENDED OFF PEAK POWER SUPPLY Switchboard Timer Terminal Block TIMER WITHOUT CONTACTOR Timer Terminal Block TIMER WITH CONTACTOR if required EXTENDED OFF PEAK POWER SUPPLY timer with recharge...

Page 43: ...he manifold 3 The solar storage tanks must be of the same model 4 The cold water line cold and hot water headers and hot water line must be sized to meet the requirements of both AS NZS 3500 4 and the...

Page 44: ...MULTIPLE INSTALLATIONS 44 RHEEM COMMERCIAL SOLAR PREMIER HILINE DOUBLE ARRAY RHEEM COMMERCIAL SOLAR HILINE DESIGN DOUBLE ARRAY TPR Valve Drain Line Common Discharge Point...

Page 45: ...r storage tank be filled with water before charging the solar heat exchanger with the closed circuit fluid The closed circuit concentrate is supplied in 1 5 litre bottles Mix the required quantity of...

Page 46: ...allow air to escape during filling Connect a hose to the service valve located at the bottom right hand corner of the right hand solar collector Using a funnel placed in the end of the hose pour the r...

Page 47: ...h water Give water to drink DO NOT induce vomiting Seek medical advice Eye Hold eyelids open wash with water for at least 15 minutes Seek medical assistance if effect persists Skin Remove contaminated...

Page 48: ...tank may contain sediments and should be diverted away from any rainwater tank connected to the roof Turn off the water heater refer to To Turn Off the Water Heater on page 47 Close all hot water taps...

Page 49: ...p Warning Exercise care to avoid splashing of closed circuit fluid as fluid discharged from the solar collectors may be of a very high temperature Note The closed circuit fluid discharged from the sol...

Page 50: ...50 This page is intentionally blank...

Page 51: ...equipment shall be the owner s responsibility In other words the cost of dismantling or removing cupboards doors or walls and the cost of any special equipment to bring the water heater to floor or gr...

Page 52: ...of the water heater or have consent of the owner to act on their behalf b Contact Rheem Service without undue delay after detection of the defect and in any event within the applicable warranty period...

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