Installation
CGS-240 Manual
6/15/2021
Page 13 of 148
INSTALLATION
3.1
FACILITY REQUIREMENTS
3.1.1
POWER
The generator requires 200-240 VAC, single phase, 20A, 50/60 Hz. The system is supplied with a custom Y-style
power cord. One connector feeds the humidity generator via the upper cabinet receptacle; the other connector
feeds the air compressor via the lower cabinet receptacle.
The power cord is generally fitted with a NEMA 6-20 plug, however other plugs are available upon request.
3.1.2
COMPRESSED GAS SUPPLY
The system requires oil-free compressed air or nitrogen to operate and is supplied with an internal air compressor
that resides in the lower cabinet. The pressurized air is connected through an air hose to the upper cabinet of the
humidity generator.
The system may operate from this supplied air source, or from a user supplied external pressurized gas source. The
recommended pressure is approximately 90 psi but a supply pressure range from 60 psi to 150 psi is suitable. It
should be capable of providing a flow rate of approximately 20 liters per minute more. When utilizing your own
pressurized gas supply, it should meet the following minimum requirements:
Clean
A general purpose 10 micron in-line air filter is generally sufficient to limit particle size.
Dry
A pressure dew point of 20 °C or lower is recommended. Liquid water should not be present in the
air supply line if possible as this could overload the capacity of the humidity generator’s internal air
drier system.
Oil-free
Oil within the air supply stream is one of the most harmful contaminants to a humidity generator as
it tends to coat the internal surfaces of the saturator, preventing it from producing the correct
humidity. While there are coalescing filters (for liquid oil removal), and activated charcoal filters (for
vaporous oil removal), these oil removal practices are not recommended as oil could still find its
way through the filters and into the system. It is best to start with an oil-free compressor. An oil-
free compressor eliminates the need for oil filtration / removal.
3.1.3
DISTILLED WATER
This system requires a source of distilled water for operation. The amount required depends on several factors,
including the humidity being generated, the temperature of that generation and the flow rate. For initial
operation, about 5 gallons of distilled water will be required. Additional distilled water will be required depending
on usage which is based on generated humidity, temperature, and flow rate. Generating high temperature, high
humidity, and high flow rate utilize the most water, while lower temperature, lower humidity, and lower flow rate
utilize the least. Plan on typical usage of about 1 gallon (4 liters) of distilled water per week.
Summary of Contents for CGS-240
Page 1: ...CGS 240 RH Systems LLC 1225 W Houston Ave Gilbert AZ 85233 Manual...
Page 98: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 98 of 148 Figure 8 2...
Page 99: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 99 of 148 Figure 8 3...
Page 100: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 100 of 148 Figure 8 4...
Page 101: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 101 of 148 Figure 8 5 Figure 8 6...
Page 102: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 102 of 148 Figure 8 7 Figure 8 8...
Page 103: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 103 of 148 Figure 8 9...
Page 104: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 104 of 148 Figure 8 10...
Page 105: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 105 of 148 Figure 8 11 Figure 8 12...
Page 106: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 106 of 148 Figure 8 13 Figure 8 14...
Page 107: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 107 of 148 Figure 8 15...
Page 108: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 108 of 148 Figure 8 16...
Page 109: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 109 of 148 Figure 8 17...
Page 110: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 110 of 148 Figure 8 18...
Page 111: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 111 of 148 Figure 8 19...
Page 112: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 112 of 148 Figure 8 20...
Page 113: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 113 of 148 Figure 8 21...
Page 114: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 114 of 148 Figure 8 22...
Page 115: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 115 of 148 Figure 8 23...
Page 117: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 117 of 148 Figure 8 25...
Page 118: ...Illustrated Parts Breakdown CGS 240 Manual 6 15 2021 Page 118 of 148 Figure 8 26...
Page 120: ...Drawings CGS 240 Manual 6 15 2021 Page 120 of 148...
Page 121: ...Drawings CGS 240 Manual 6 15 2021 Page 121 of 148 Figure 9 3 Refrigeration System...
Page 122: ...Drawings CGS 240 Manual 6 15 2021 Page 122 of 148 Figure 9 4 Pneumatic System...
Page 123: ...Drawings CGS 240 Manual 6 15 2021 Page 123 of 148 Figure 9 5 Fluid System...
Page 124: ...Drawings CGS 240 Manual 6 15 2021 Page 124 of 148 Figure 9 6 AC Distribution...
Page 125: ...Drawings CGS 240 Manual 6 15 2021 Page 125 of 148 Figure 9 7 AD0 3 LVL4...
Page 126: ...Drawings CGS 240 Manual 6 15 2021 Page 126 of 148 Figure 9 8 Power Distribution...
Page 127: ...Drawings CGS 240 Manual 6 15 2021 Page 127 of 148 Figure 9 9 RLY 1 14...
Page 128: ...Drawings CGS 240 Manual 6 15 2021 Page 128 of 148 Figure 9 10 PT 12 Temp Board...
Page 129: ...Drawings CGS 240 Manual 6 15 2021 Page 129 of 148 Figure 9 11 UART 0 3...
Page 130: ...Drawings CGS 240 Manual 6 15 2021 Page 130 of 148 Figure 9 12 Access to Presat Drain Fitting...
Page 131: ...Drawings CGS 240 Manual 6 15 2021 Page 131 of 148 Figure 9 13 Access to Sat Drain Fittings...
Page 132: ...Drawings CGS 240 Manual 6 15 2021 Page 132 of 148 Figure 9 14 Temperature Probes...
Page 133: ...Drawings CGS 240 Manual 6 15 2021 Page 133 of 148 Figure 9 15 Pressure Transducers Manifold...