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5

 

INSPECTION AND MAINTENANCE 

 

5.1 

 

GENERAL MAINTENANCE RULES 

 

1. 

 

Do not allow persons other than authorized service personnel to repair this equipment. 

 

2. 

 

Completely lower the platform before performing any type of maintenance or repair. 

 

WARNING:

NEVER ALLOW ANYBODY TO WORK IN OR ON THE BOAT WHEN IT IS SUSPENDED
ABOVE THE WATER ON THE LIFT.

 

 

 

WARNING:

BEFORE STARTING ANY MAINTENANCE ON THE LIFT, DISCONNECT AND LOCK OUT
THE POWER SUPPLY TO PREVENT ACCIDENTAL OPERATION.

 

 

3. 

 

Immediately replace any components found to be defective. 

 

CAUTION:

POOR OR IMPROPER MAINTENANCE CAN LEAD TO EQUIPMENT DAMAGE OR
FAILURE.

 

 

4. 

 

Do not weld or otherwise modify the lift.  Such alterations may weaken the structural integrity of the lift and invalidate 
your warranty. 

 
 

5.2 

 

BATTERY MAINTENANCE 

 

1.

 

Use a 12-volt, group 27 marine deep-cycle battery with a minimum of 500 CCA, or with a reserve capacity of 160 amp 
hours or more. We recommend the following batteries: U.S. Battery Model 27 TMX, Trojan Battery Model 27 TMX or 
Rolls Battery Engineering Model 27112XJM. Reserve capacity is the most important feature. 

 

2.

 

The lift has an energy capacity of about 20 full cycles using a new battery with a reserve capacity of 160 amp hours.  
However, avoid dipping below 50% battery capacity because the solar panel will have trouble recovering from such a 
deep draw. For constant usage, we recommend usage of the optional AC charger connected to the battery on a full time 
basis. 

 

3.

 

The following table lists maximum monthly full lifting cycles (down and up), using a single solar panel, to keep the 
battery capacity at a steady state energy level.  The capacity of the battery will allow for additional cycles for any 
particular month.  The values assume all-day exposure with typical seasonal weather. 

 

Month 

Cloudy northern climate 

Sunny southern climate 

January 

2 cycles 

27 cycles 

February 

29 

March 

14 

29 

April 

18 

31 

May 

21 

27 

June 

22 

25 

July 

24 

28 

August 

24 

31 

September 

19 

29 

October 

12 

29 

November 

28 

December 

25 

16 

Summary of Contents for HL17558-60

Page 1: ...HL20058 48 HL17558 60 HYDRAULIC BOAT LIFT INSTRUCTIONS CYL LARGE END CAP REIMANN GEORGER CORPORATION MARINE PRODUCTS BUFFALO NY P N 6112 5 13 13...

Page 2: ...onnected and in good condition Check the battery fluid levels age and time of last booster charge The battery must be booster charged at the beginning and end of the season using a 10A charger Verify...

Page 3: ...Assembly 10 3 8 Aluminum Bunk Assembly 11 3 9 Making Power Connections 12 3 10 Operating Position 13 4 OPERATION 14 4 1 Before Operating The Lift 14 4 2 Testing Lift Operation 14 4 3 Testing Lift Oper...

Page 4: ...ame Assembly 6 3 2 Main Frame Cylinder Support Assembly 7 3 3 Rear Lift Arm Assembly 8 3 4 Cylinder Main Frame Leg Assembly 9 3 5 Front Lift Arm Assembly 10 3 6 Bunk Assembly 11 7 1 Hydraulic Cylinder...

Page 5: ...y hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It ma...

Page 6: ...Checklist before operating 4 Ensure the center of gravity of the boat is between forward load tube and rear foot plates 5 Do not try lifting or launching your boat in rough water conditions This can d...

Page 7: ...er s Choice Customer s Choice AC Charger for DC Control Box Opt Opt Solar Panel for DC Control Box Opt Opt Shipping Weight less power unit 225 LBS 235LBS 2 2 NAMEPLATE AND SERIAL NUMBER TAG It is impo...

Page 8: ...with remote control that can be mounted to the lift frame and control box lighting for greater nighttime visibility 4 Extension Legs Adjustable legs available in pairs Standard lengths are 18 3 or 5 5...

Page 9: ...ssemble the lift keep in mind the final placement of the lift The lift may be placed on either side of your dock and the boat must enter the rear of the lift 3 This product has been supplied with stai...

Page 10: ...18 2 Insert foot plate and extension leg assembly into leg assembly 10 Insert PIN 14 and install hair pin 15 to secure pin Adjust the extension leg and tighten hex bolt to hold in position 3 Install...

Page 11: ...me 7 2 Secure the cylinder support with hardware 20 21 22 23 Install bolts so that the nuts are on the outside of frame Do not tighten bolts until cylinder and clevis pins are installed 3 Repeat steps...

Page 12: ...e and the lift arm pivot plates Insert clevis pin M through the main frame and hole in the liftarm Install flat washer Q and cotter pin P on each end of clevis pin Secure clevis pin by spreading end o...

Page 13: ...Install nylon flat washer 28 between the cylinder rod and the cylinder rod mount 4 Install flat washer 24 and cotter pin 29 on each end of clevis pin 27 Secure clevis pin by spreading end of cotter p...

Page 14: ...n without hoses for clarity 3 8 FRONT LIFT ARM ASSEMBLY 1 Refer to Figure 3 5 Install front lift arm 4 to the main frame Before inserting clevis pin 25 install nylon washer 30 between the main frame a...

Page 15: ...nish inserting clevis pin through the lift arm Insert another nylon washer 9 between the bunk and other side of lift arm before fully inserting clevis pin Repeat for other end of bunk 3 Install flat w...

Page 16: ...he hydraulic fluid supply is adequate 7 Attach the red battery lead to the positive battery terminal and the black lead to the negative terminal Tighten each wing nut with a pair of pliers as even a s...

Page 17: ...ide edge of rear extension leg to inside edge of opposing front extension leg Repeat for alternate corners Lift is considered square when the difference between the two measurements shall not exceed 1...

Page 18: ...veryone understands the proper operating procedure 9 Understand the use of all the controls and connections provided with the power supply and the remote transmitter 4 2 TESTING LIFT OPERATION After t...

Page 19: ...may have settled over time Readjust the legs as described above and repeat this inspection and adjustment procedure at the frequency found necessary 8 After removing the boat from the lift re tighten...

Page 20: ...r more We recommend the following batteries U S Battery Model 27 TMX Trojan Battery Model 27 TMX or Rolls Battery Engineering Model 27112XJM Reserve capacity is the most important feature 2 The lift h...

Page 21: ...radio cell phone and TV towers or a natural magnetic field Blocked or shielded antenna Other transmitter interference from cell phones cordless phones wireless systems CB and mobile transmitters comp...

Page 22: ...ur face close to suspected leaks Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic oil WARNING LIQUID UNDER HIGH PRESSURE CAN PIERCE THE SKIN CAU...

Page 23: ...OR SERIOUS INJURY IN CASE OF INJURY GET IMMEDIATE MEDICAL ATTENTION 7 Depressurize cylinder hoses as follows a Depressurize the cylinder hose with male coupling by wrapping a rag around the coupling...

Page 24: ...does not keep a charge Check the battery fluid levels age and time of last booster charge The battery must be booster charged at the beginning and end of the season using a 10A charger Verify solar p...

Page 25: ...refer to Chapter 3 Load exceeds rated capacity reduce load weight as needed User or dealer installed locking devices are in place remove these Auxiliary equipment such as boating hardware is being im...

Page 26: ...Boat shifts position when operating the lift Boat is not properly secured on the lift failure to properly secure boat can cause equipment damage and or serious personal injury 22...

Page 27: ...N FRAME WELDMENT LH 10 4107586 2 HL1 75 2K LEG O A L LARGE POCKET 11 6041069 1 CYLINDER 2 1 2 BORE X 14 3 8 LARGE END CAP 12 4107534 4 HL FOOT PLATE ASSY 12X16 13 4107616 REF HL EXT LEG 3 DRILL 14 410...

Page 28: ...T SAE SS 20 5806243 20 WASHER SPLIT LOCK SS 21 5896377 20 NUT HEX 3 8 16 SS 22 5896406 20 WASHER FLAT SAE 3 8 SS 23 5896255 20 HHCS 3 8 16 X 3 SS 24 5896417 4 WASHER FLAT SAE SS 25 5894113 6 PIN CLEVI...

Page 29: ...1 1 4 FEMALE COUPLING SCREW TO CONNECT Y 6041365 1 1 4 MALE COUPLING SCREW TO CONNECT O 4107937 4 1 3 4 OD X 25 32 ID X 1 8 THICK NYLON CYL WASHER P 5894108 12 5 32 X 1 3 4 COTTER PIN Q 5896414 4 5 8...

Page 30: ...Figure 7 2 Complete HL1 5K Hydraulic Lift Assembly 25...

Page 31: ...efective in material and workmanship Items covered include hydraulic unit cylinders hoses bearings and remote control B 15 YEAR LIMITED WARRANTY ON HL SERIES ALUMINUM FRAME EXTRUSION The Manufacturer...

Page 32: ...order to obtain performance of any warranty obligation may be addressed to either the dealer from whom this product is purchased or to Reimann Georger Corp Marine Products P O Box 681 Buffalo NY 1424...

Page 33: ...or similar modifications on products previously purchased N NO AUTHORITY TO ALTER WARRANTY No agent representative distributor or dealer has any authority to alter the terms of this warranty in any wa...

Page 34: ...e replacement or repair at the Manufacturer s discretion of parts found to be defective D NO SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR AN...

Page 35: ...y misuse by incorrect operation by normal wear and tear by improper adjustment or alteration by alterations not done by the Manufacturer or by failure of product parts from such alterations 5 Costs of...

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