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9801ST00AMEN 

 

 

20

SECTION 13. USER INSTRUCTIONS  ST  AIR HEATERS 

 

SPECIAL NOTE 

The following instructions have been written assuming that 
the ST air heater is installed as a heating module 
independent of being installed within an air handling 
appliance. When installed within an air handling appliance or 
as part of a multi-appliance/purpose system it will be 
necessary to read any supplementary instructions in 
conjunction with this document. 
 

Operating 

 
How the air heater works: 
 
Gas is burned by an atmospheric burner which fires into a 
heat exchanger. The gas burner is controlled by a double gas 
valve via an electronic burner control, which is actuated 
automatically via external controls i.e. a room thermostat 
and/or a time switch. The burner is ignited by a hot surface 
igniter. When the burner fires and warms the heat exchanger, 
the heat is sensed by a thermally actuated fan control which 
switches on the fan when the air temperature has reached its 
preset operating level. 
At the end of a heating cycle the burner is switched off, the 
air circulation fan will continue to run until the air heater has 
cooled to a safe condition. Thereafter the fan will remain off 
until the next cycle is initiated. 
 

Safety: 

 
1.  Flame failure is detected by the hot surface igniter which 

is also the sensor and will immediately result in gas valve 
shut down. 

2.  Safety against overheating is assured by two overheat 

controls. The first is an automatic recycle control which 
protects against low air flow i.e. clogged air ways, fan 
failure etc. The second, which is set to a higher level than 
the first one, is a control which locks out and switches off 
the burner in the event of gross overheating for any 
reason. Manual intervention is necessary to reset this 
control device. Resetting of the automatic burner control 
may also be required. 

3.  The location of the air heater should be maintained at 

normal atmospheric pressure. Changes to the building 
after air heater installation, should have regard to the 
heating installation, i.e. structural changes causing 
excessive draughts from doors, windows etc. Other air 
handlers and installation of air extraction equipment which 
may cause a negative pressure environment, can 
seriously affect the operation of this type of air heater, 
especially if combustion air supply is not ducted. 

 

 

To light the heater: 

 
 

1.  Turn on the gas supply to the air heater. 

 

2.  Switch on the electricity supply to the air heater. 

 

3.  Ensure time switch (if fitted) is set to a 'ON' cycle. 

 

4.  Adjust control/room thermostat to desired  

 
 
 

 

 

 

   temperature. 
  5.  Air heater will light automatically when the room 

thermostat calls for heat. 

 

6.  If the appliance does not light: 

   a)

 check that the burner control does not require 

resetting. An indicator light glows at the front panel of 
the appliance and on a remote control if fitted). Reset 
by pushing light/button on appliance or the remote 
control. 

   b)

 check if thermal overheat control requires resetting 

(see fig. 12 page 15 key 16). 

 

7.  If the thermal overheat control requires resetting and 

doing so restarts the air heater, wait until the 
appliance warms to thermal equilibrium, to ensure 
the overheat control does not lock out again. 

If it 

does and the temperature near the heater is less 
than 30

°

C, then switch off the appliance and call 

for service.

 If the temperature is over 30

°

C, take 

appropriate action to reduce the ambient temperature 
near the air heater. 

 

 Air 

circulation: 

 
 

1.  The space heating process is for air to be circulated 

through the appliance whereby it gains heat from a 
heat exchanger. The air is directly discharged into the 
space to be heated. The air is eventually recirculated. 
Therefore it is very important that an unobstructed 
path for the circulation of the air will be maintained. 
This is particularly important if the air heater has 
been installed to blow through the wall between two 
rooms. 

 

2.  Sometimes the air circulation fan of the appliance is 

connected to a remote over-ride switch. This enables 
cool air to be used for circulation purposes when the 
air heater is not used for heating purposes e.g. in 
summer. 

 

 

To use this feature: 

   a)

 switch ON electricity 

   b)

 switch ON manual override switch, this may be 

fitted as a feature on a remote composite control.  

 

Maintenance: 

 
 

1.  Maintenance and service must only be carried out by 

appropriately qualified persons e.g. "Corgi" registered 
undertakings. 

  2.  It is in your interest to ensure service and 

maintenance is carried out at regular intervals. 
Periods between service are dependent upon the 
local environment where the heater is installed. All 
gas appliances should be serviced at least once a 
year.  

 

3.  In case of any damage to the appliance, it must 

   

be shut down completely and checked by an 
appropriately qualified person.  

 

4.  In the event of difficulties in resolving any of these 

matters, please do not hesitate to contact  Ambi-Rad 
or their official distributor. 

 

Summary of Contents for ST 100-2

Page 1: ...22 C12 C32 INSTALLATION COMMISSIONING SERVICEING USER INSTRUCTIONS These appliances meet the following EC Directives Dir CE 90 396 EEC GAD Dir CE 89 336 EEC EMC Dir CE 73 23 EEC LVD PLEASE READ THIS D...

Page 2: ...patible 1 6 When installed in Great Britain the total installation must comply with the requirements and recommendations of British Standard BS 6230 1991 Installation of Gas Fired Forced Convection Ai...

Page 3: ...W 28 8 35 2 42 7 49 9 63 2 86 5 115 4 Heat input Hi Qn kW 26 0 31 7 38 5 45 0 57 0 78 0 104 0 High heat output kW 22 8 27 8 33 7 39 4 49 9 68 3 91 0 Number of jets 4 5 7 9 12 16 Jet size natural gas m...

Page 4: ...mum static pressure that may be applied to the ST Series 2 is 800 Pa Figure 1 Pressure loss for air flows passing ST 2 series air heaters Figure 2 Combustion circuit Dew point occurance NOTE if operat...

Page 5: ...0 2 125 2 150 2 175 2 225 2 300 2 400 2 A1 Width overall 520 590 730 870 1080 1360 Flue combustion air intake socket internal 102 132 X Flue combustion air intake socket centres 140 225 W 166 166 166...

Page 6: ...met taking into account the pressure resistance of the air heater as indicated in figure 2 When designing by pass ducts ensure that the requirements for service access flue and controls connections a...

Page 7: ...plying multi heater combinations Figure 5 Recommended procedure and method for connection of ductwork and transitions to the air heater Typical proprietory flange system 5 1 Corner jointing framework...

Page 8: ...ir leakage 5 6 Sectional view of completed joint Legend figure 5 5 1 Cut and assemble flange into frame to suit opening 5 2 Check dimensions and position on duct spigot 5 3 Ensuring flange is mated co...

Page 9: ...heating system 4 4 Flues and combustion air ducts where connected to the air heater must incorporate a disconnect section adjacent to the appliance to facilitate removal of the venter assembly for ser...

Page 10: ...ntal run Runs exceeding 16m may be subject to condensation forming within the flue for which provision for its removal must be made Equivalent lengths of flue fittings Elbow 45 1 m Elbow 90 1 5 m Flue...

Page 11: ...al specification is in accordance with the specified data on the air heater A unique appliance wiring diagram is supplied as a separate document attached to this one plus a copy attached to the air he...

Page 12: ...nd the burner will be lit 4 If the burner has not lit within 5 seconds the electronic flame relay will switch off and lockout will occur This will cause the signal lamp to glow within the reset push b...

Page 13: ...ss to the top of the flue fan In the event that the fan housing assembly requires removal i e for replacement then it is necessary to remove that section to access the 4 securing screws that fasten th...

Page 14: ...on 7 7 2 of this document Fig 9 Service access keys Fig 10 Igniter assembly Fig 11 Removal of combustion air fan venter motor fan impeller assembly Critical dimensions 8 17 To remove combustion air fa...

Page 15: ...FITTED Figure 13 Component parts lay out Legend 1 Cable entry all electrical connections 2 Gas connection not supply line size 3 Combustion air fan with motor 4 Terminals for all electrical connectio...

Page 16: ...99 mbar OFF 0 94 mbar type 35 36 ON 0 74 mbar OFF 0 69 mbar No differential pressure in flue gas system check flue and air inlet Faulty combustion air fan or capacitor 9 5 Appliance does not provide...

Page 17: ...ssure switch 30 30612 Huba 604 ST 100 150 Combustion circuit pressure switch 30 60612 35 Huba 604 ST 175 400 Automatic burner control 03 25316 Honeywell S4570LS All Hot surface ignition assembly 05 25...

Page 18: ...the gas burner must be carried out 11 2 An Ambi Rad approved conversion kit to suit the appropriate gas type must be used 11 3 In addition to changing the burner injectors and adjusting the gas press...

Page 19: ...ome people can suffer reddening and itching of the skin Fibre entry into the eyes will cause foreign body irritation Inhalation will cause irritation to the respiratory tract Precautions Wear protecti...

Page 20: ...eater 1 Turn on the gas supply to the air heater 2 Switch on the electricity supply to the air heater 3 Ensure time switch if fitted is set to a ON cycle 4 Adjust control room thermostat to desired te...

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