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0108MLOOGBEN

10

7.2.4In the event of the combustion air volume falling

below a safe level or in the event of the burner

flame being extinguished for any reason during a

run cycle then safe shut down and lockout of the

burner control will take place. Reset by manual

intervention at a control panel or on the air heater

is necessary to put the air heater back into service.

7.2.5In the event of overheating for any reason thermally

activated fail safe overheat controls operate to

switch off the burner.  The first control (LC1)

switches off the burner and upon its cooling

automatically resets and the burner will relight. 

The second control (LC3) which operates at a

higher temperature setting, will switch off the

burner and itself set to a lockout condition which

also requires manual intervention to reset before it

can be restored to normal operational condition. 

This reset is on the right hand front side of the

heater.

7.3

To check if the gas rate is correct, it is necessary

to connect a manometer to the burner pressure

test point.  After the ML air heater has been

burning continuously for 10 minutes check that

the burner pressure is in accordance with that

described on the data plate.  If it is low check also

that the inlet gas pressure measured on the test

point at the inlet to the gas control valve is correct

according to the technical data in section 3. 

Adjust burner pressure as necessary.

7.6

To check if the flame current is adequate connect

a DC micro ampere meter between terminals 17 &

18 of the burner control after removing the bridge

connector ; it should be set to the range 0-10 

µ

A.

A reading of 1.5 to 3.2 

µ

 should be recorded.

WARNING: During operation the sensor circuit

carries mains electric current.

7.7

To light the air heater:

7.7.1Carry out the following procedure (which is also

displayed on the air heater casing).

To light the air heater with air discharge louvres set

to open :

1. Turn on gas supply, including heater manual

valve (handle in line with valve).

2. Switch on electrical supply to heater.

3. Set room thermostat to desired temperature.

4. Set time switch (if fitted) to an ON cycle.

5. If heater reset button glows on the heater or

remote control press reset button.

The heater should now light within 2 minutes.

N.B.: If the heater has been off for a prolonged

period, up to three attempts to light it may be

necessary.  If the ML air heater still does not light

follow fault finding procedure, section 9.

TO TURN OFF :

1. SHORT PERIOD : Turn room thermostat to

lowest setting.  To relight reset thermostat.

2. PROLONGED PERIOD : Turn room thermostat to

low setting.  Turn heater manual gas valve OFF.

 After 5 minutes or when heater fan has stopped,

turn off electricity supply to heater.  Turn OFF the

gas supply to the air heater.  To relight follow the

lighting instructions.

WARNING : The gas service tap must not be

operated except in emergencies or for servicing or

prolonged periods of shutdown of the air heater.

7.7.2Upon completion of the commissioning, ensure the

user or a responsible person is aware of :

A) How to operate the air heater ;

B) The need for maintenance and servicing;

End of Commissioning Instructions

SECTION 8 SERVICING & MAINTENANCE

8.1

Attention

: Inadvertent substitution or replacement of

components similar to those specified or

replacement in a manner contrary to the

manufacturer's designed method could constitute a

hazard.

8.2

Before commencing servicing turn OFF the main gas

supply to the air heater; switch OFF the main

electricity supply to the air heater after the air

circulation fan has stopped.

8.3

General:

8.3.1 Reznor ML series air heaters require maintenance

and service at least once a year.  More frequent

servicing may be required dependent upon the

environmental circumstances where the air heater(s)

is installed.  Advise the user of recommended

service frequency. Regular inspection is

recommended initially especially in dirty areas to

assess the servicing requirement frequency.  Refer

to the illustrations provided by figure 10 for

component and visual instruction as a guide to

carrying out service work. Items that require

inspection during servicing are :

8.3.2 All components and surfaces both inside and outside

of the air heater require cleaning.  Check for damage

which could affect the continuing prolonged use of

the air heater especially the bottom burner access

panel.  Check condition and security of flue and

combustion air system.  Check for security and

worthiness of the suspension or mounting system.

8.4

Check condition of total air heater electrical circuit

including isolator. Look for damage to conduits/

conductor insulation. Check for loose terminals and

escaped conductor strands.  Ensure that no

conductors are under tension.  Note condition of all

electrical components.

NOTE :

 Fan motors are lubricated for life and do not

require further lubrication.

Summary of Contents for ML 1511

Page 1: ...Blowing use INSTALLATION COMMISSIONING SERVICE AND USER INSTRUCTIONS These appliances meet the following EC Directives Dir CE 90 396 EEC GAD Dir CE 89 336 EEC EMC Dir CE 89 392 EEC MD Dir CE 73 23 EEC...

Page 2: ...ountry concerned Such instructions may be obtained upon request from your supplier 1 5 Check that the local distribution conditions of electricity supply type of gas and pressure and adjustment of the...

Page 3: ...10 Throw terminal VO 0 5 m s m 11 0 15 3 17 1 Nominal fan speed rpm 1000 950 Sound power level LW dB A 57 62 64 Sound pressure level LP 5 dB A 42 47 49 Electrical supply 230 240V 1 N 50Hz Protection g...

Page 4: ...ing burner access 330 470 E Suspension socket centres 357 497 F Centre Combustion air inlet to opposite side 247 317 G Centre Combustion air inlet to controls side 315 385 Flue socket diameter interna...

Page 5: ...is via the base of the appliance A space of at least 500 mm must be allowed for this purpose Base support elements must be installed respecting the criteria shown in figure 3 3 6 Two threaded sockets...

Page 6: ...ed flueing and combustion air intake arrangements are based upon the use of smooth wall aluminium flue and combustion air ducts and fittings 4 6 Type C Appliances 4 6 1When using a concentric terminat...

Page 7: ...avoided flues should be insulated if they are installed in cold areas The use of twin wall flues should also be considered 4 7 5 When mechanical ventilation is used it shall be by mechanical inlet wi...

Page 8: ...data described on the air heater and its packaging 5 3 An adequate gas supply sized to provide the dynamic pressure for the volume required by the air heater s is essential to maintain the nominal he...

Page 9: ...external controls are operated that a constant electrical supply to the air heater is maintained when the controls are in the OFF mode This is necessary so that the air circulation fan may operate at...

Page 10: ...ttempts to light it may be necessary If the ML air heater still does not light follow fault finding procedure section 9 TO TURN OFF 1 SHORT PERIOD Turn room thermostat to lowest setting To relight res...

Page 11: ...ulation If in doubt about its condition it is wise to renew this item N B The igniter element is an extremely fragile device Handle with care 8 6 To remove the burner manifold assembly incorporating t...

Page 12: ...erminal housing is correctly relocated should this become dislodged whilst changing the capacitor and ensure the capacitor end bolt touches the motor terminal housing thus ensuring the capacitor elect...

Page 13: ...ure switch Port P1 on switch to lower reference Key 6 Port P2 on switch to top reference Key 6 N B 2 Combustion air proving switch operating pressures Cutout 68 Pa To check this it is necessary to con...

Page 14: ...trol LC1 12 Thermal fan control FCR 13 Fuse in terminal assembly 14 Automatic burner control 15 Capillary for LC3 16 Relay for isolation transformer not GB 17 Igniter assembly 18 Multi functional gas...

Page 15: ...All 15 Venter assembly ES 30 fan house 36 79015 All 16 Fan Motor MAC 30 W6 01 26026 1520 All 17 Fan Motor Capacitor 3 mfd 400V 01 25598 03 MF 1515 1520 18 Fan Motor Capacitor 2 mfd 400V 01 25600 02MFD...

Page 16: ...essure i e screwed inwards to stop position and then sealed to prevent re adjustment N B Normally natural gas air heaters are supplied without air shutter assemblies If converting to from propane or b...

Page 17: ...urner control flame sensor electrode incorrectly located 11 4 Cool air during operation continuously when burner is off A Ensure specification is not for constant run fan CRF B Low gas pressure check...

Page 18: ...ause irritation to the respiratory tract As with any dust pre existing respiratory condition and lung diseases may be aggravated Prolonged exposure for the purposes envisaged pertaining to this Reznor...

Page 19: ...ined combustion heat exchanger The gas burner is controlled by a double gas valve via an automatic electronic burner control which is switched via external controls i e a room thermostat and or a time...

Page 20: ...Maintenance and service must only be carried out by competent persons Periods between service are dependent upon the local environment where the air heater is installed Regular inspection is recommend...

Page 21: ...OOGBEN 21 Reznor ML SERIES ONE OF THE Reznor GENERATION OF CE MARKED GAS FIRED ENERGY EFFICIENT AIR HEATERS BEST USED WITH Reznor OPTIONAL ELECTRONIC CONTROL PANELS SAVE ENERGY AND OPTIMISE THERMAL CO...

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