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OPT-AS3,4,5,8 (07-22) 160202-B

Connect Transition Duct to Blower Cabinet

Refer to 

Figure 4

.

1.  Remove and save screws from along top rear lip of blower cabinet panel.
2.  Slide transition duct flange underneath blower cabinet top edge and loosely insert two existing screws through 

top edge, through transition duct flange, and into cabinet end panel.

3.  If transition duct has duct extensions (11 or 12), insert duct extension mounting flanges into slots on blower 

cabinet end panel.

Figure 4.  Evaporative Cooling Module, Transition Duct, and Blower Cabinet (Refer to 

Table 1

)

Connect Transition Duct to Evaporative Cooling Module

Refer to 

Figure 4

.

1.  With transition duct connected to blower cabinet, carefully tilt transition duct upwards to clear cooling module 

reservoir pan and slide cooling module underneath catch pad mounting trough.

2.  Squeeze cooling module and transition duct assembly into blower cabinet until tight fit is obtained.
3.  Align holes in cooling module corner leg (3) with holes in transition duct sides and secure transition duct sides to 

cooling module using screws (8)—five per side.

4.  Secure transition duct flange to front top cover (4) using seven screws (8).
5.  With cooling module and transition duct properly positioned on blower cabinet, tighten two screws that have been 

loosely inserted. Re-insert and tighten existing screws in remaining holes along top edge of cabinet.

NOTE:  It may be easier to connect the transition duct to the blower cabinet with the media pads 

removed. If optional moisture elimination pads are included, media pads will have to be removed 

to complete the installation (refer to 

Installation/Replacement of Media Pads

 section).

6.  If there are no duct extensions (11 or 12) on transition duct, reach inside cooling module and secure module to 

back of blower cabinet end panel using six screws (8). If there are duct extensions, reach inside cooling module 

and secure duct extensions to back of blower cabinet end panel using four screws (8).

7.  Secure bottom of transition duct to blower cabinet end panel using seven screws (8).
8.  Ensure that all screws are in place and seal all corners of transition duct assembly using waterproof silicone 

sealant to prevent moisture from entering cabinet.

COOLING MODULE

TRANSITION DUCT 

FLANGE

BLOWER CABINET

11
OR
12

CATCH PAD 

MOUNTING TROUGH

4

Summary of Contents for AS3

Page 1: ...ling modules require outside air TABLE OF CONTENTS GENERAL INFORMATION 1 Dimensions 2 Weights 2 INSTALLATION 3 Pre Installation Checklist 3 Assemble Base 3 Install Evaporative Cooling Module on Base 4...

Page 2: ...1 Evaporative Cooling Module Installation Components Item No Component PN Quantity Application 1 End rail 107235 2 Base assembly 2 Side rail 107227 2 3 Two piece leg 107236 4 4 Front top cover 107228...

Page 3: ...drain and fill kit freeze protection kit moisture elimination pads and or water hammer arrestor check to ensure that these parts are available for installation Ensure that there is adequate clearance...

Page 4: ...odule with both ends supported and place it on base assembly Ensure that module is level and that all base assembly bolts are secure 2 Install top front cover 4 and secure using 13 screws 8 three per...

Page 5: ...oling module using screws 8 five per side 4 Secure transition duct flange to front top cover 4 using seven screws 8 5 With cooling module and transition duct properly positioned on blower cabinet tigh...

Page 6: ...ure 6 a Install two catch pad clamps to one side of cooling module s front legs and secure clamps through legs into clamp using four screws 8 b Assemble catch pads together using three screws 8 NOTE T...

Page 7: ...rection Through Media Pads Pump Junction Box Assembly Installation NOTE To avoid damage during shipping the pump junction box assembly is secured to the top of the side panel 1 Support pump junction b...

Page 8: ...mp Junction Box Assembly Electrical Connections PUMP JUNCTION BOX ASSEMBLY OPERATING LOCATION Figure 9 Evaporative Cooling Module Factory Installed Wiring BL MODELS WITH 115 230 1 60 OR 230 460 575 3...

Page 9: ...interfere with damper controls 5 Run wires up to electrical compartment remove plug from one bottom entrance hole and push tubing encased wires into electrical compartment Place other strain relief bu...

Page 10: ...iddle outlet to supply water to cooling module reservoir b For drain two way valve connections connect drain pipe from reservoir to A and connect outlet side to B and connect into drain lines from coo...

Page 11: ...dule All cooling modules are equipped with an overflow and drain fitting The fittings are in the cabinet bottom and come complete with a locknut and a sealing gasket Check these fittings for tightness...

Page 12: ...ailure to do so can cause electrical shock personal injury or death CAUTION Do not flood the media pads with extreme quantities of water for long periods as this will cause premature breakdown of the...

Page 13: ...iven temperature the media pads should completely wet from top to bottom dur ing the ON cycle The AquaSaver microprocessor has three preset timing settings based on media size The appropriate setting...

Page 14: ...on Remove the water feed line from the downstream side of the ball valve and unscrew the water bleed line barbed hose fitting Force a fresh water supply up through the water inlet hose and thoroughly...

Page 15: ...ow section 2 Dirty media pads Clean or replace media pads refer to Installation Replacement of Media Pads section D Water not distributing evenly 1 Distribution line clogged Flush distribution line re...

Page 16: ...ustrations subject to change without notice or incurring obligations Latest version of this manual is available at www reznorhvac com 2022 Nortek Global HVAC LLC O Fallon MO All rights reserved OPT AS...

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