REXROTH VFC 3610 Quick Start Manual Download

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Frequency Converter

VFC 3610 / VFC 5610 Series

Edition 16

Quick Start Guide
R912005518

Summary of Contents for VFC 3610

Page 1: ...Frequency Converter VFC 3610 VFC 5610 Series Edition 16 Quick Start Guide R912005518...

Page 2: ...peration WARNING Never work with or control the product before reading through Safety Instructions in the standard delivery Safety descriptions in the Operating Instructions Reference For documentatio...

Page 3: ...ecification for international without USA Canada 15 Cable specification for USA Canada 17 2 2 2 Control Signal Connection 19 2 3 Terminals 20 2 3 1 Power Terminals 20 2 3 2 Control Terminals 22 Contro...

Page 4: ...trol Parameters 51 E0 Set point and control parameters 51 E1 Input terminal parameters 54 E2 Output terminal parameters 57 E3 Multi speed and simple PLC parameters 60 E4 PID control parameters 63 E5 E...

Page 5: ...iagnosis 86 4 1 Display of LED Characters 86 4 2 Status Code 86 4 3 Warning Code 86 4 4 Error Code 88 Rexroth Frequency Converter VFC 3610 VFC 5610 III Table of Contents R912005518_Edition 16 Bosch Re...

Page 6: ...IV Rexroth Frequency Converter VFC 3610 VFC 5610 Bosch Rexroth AG R912005518_Edition 16...

Page 7: ...1 2 Ambient Conditions If it is to function perfectly the frequency converter must be installed in an envi ronment matching the data provided below Rated ambient temperature 10 40 C Derating ambient t...

Page 8: ...1 3 1 Standard Models Fig 1 1 VFC x610 0K40 4K00 dimensions figure Fig 1 2 VFC x610 5K50 22K0 dimensions figure 2 91 Mechanical Installation Rexroth Frequency Converter VFC 3610 VFC 5610 Bosch Rexrot...

Page 9: ...g 1 3 VFC 5610 30K0 37K0 dimensions figure Fig 1 4 VFC 5610 45K0 55K0 dimensions figure Rexroth Frequency Converter VFC 3610 VFC 5610 3 91 Mechanical Installation R912005518_Edition 16 Bosch Rexroth A...

Page 10: ...g 1 5 VFC 5610 75K0 90K0 dimensions figure Fig 1 6 VFC 5610 110K 132K dimensions figure 4 91 Mechanical Installation Rexroth Frequency Converter VFC 3610 VFC 5610 Bosch Rexroth AG R912005518_Edition 1...

Page 11: ...0 1P 200 VAC dimensions Frame Model Dimensions mm Screw size Net weight kg W H D w h d B 0K40 95 166 167 66 156 159 4 5 M4 1 5 B 0K75 95 166 167 66 156 159 4 5 M4 1 5 C 1K50 95 206 170 66 196 162 4 5...

Page 12: ...342 11 0 M10 71 7 K 132K 385 923 350 250 893 342 11 0 M10 76 6 L 160K 480 1030 360 400 995 352 13 0 M12 108 0 L 185K 480 1030 360 400 995 352 13 0 M12 108 0 M 200K 595 1337 386 425 1300 378 13 0 M12 1...

Page 13: ...1 8 VFC 5610 15K0 dimensions figure wall through models Fig 1 9 VFC 5610 22K0 dimensions figure wall through models Rexroth Frequency Converter VFC 3610 VFC 5610 7 91 Mechanical Installation R91200551...

Page 14: ...K0 55K0 dimensions figure wall through models Fig 1 11 VFC 5610 75K0 dimensions figure wall through models 8 91 Mechanical Installation Rexroth Frequency Converter VFC 3610 VFC 5610 Bosch Rexroth AG R...

Page 15: ...0 760 730 250 141 5 690 Model h5 D d1 R Screw size Net weight Kg 15K0 170 57 6 5 30 M6 6 5 22K0 180 67 6 5 40 M6 8 0 45K0 534 5 200 76 11 40 M10 27 0 55K0 534 5 200 106 11 40 M10 32 0 75K0 705 207 129...

Page 16: ...f air temperature is exceeded Fig 1 12 Mounting distance and arrangement dhor Distance horizontal dhor 0 mm 0K40 22K0 dhor 10 mm 30K0 185K dtop Minimum top distance dtop 125 mm 0K40 90K0 dtop 400 mm 1...

Page 17: ...ty Installation As shown in the following figure use the mounting screws to fix the frequency converter on the air duct Fig 1 13 Cooling System Fig 1 14 Rexroth Frequency Converter VFC 3610 VFC 5610 1...

Page 18: ...tter the heat dissipation effect Definition of wind speed When the duct is dredged the uniform flow velocity 5 cm away from the heatsink The following table is based on the recommended wind duct dimen...

Page 19: ...onverter and keep component A and the lower edge of component B at the same position level 2 Push the frequency converter horizontally till a buckle sound indicates a suc cessful mounting Disassembly...

Page 20: ...mation on terminals see chapter 2 3 PNP modes see chapter 2 3 2 Pulse input can ONLY be set via Multi function digital input X5 When analog current input function is applied the supply voltage of anal...

Page 21: ...Screw B1 B2 E A mm2 mm2 N m lbf in Mx 0K40 10 0 2 5 2 5 2 5 10 0 0 8 7 0 M3 2 5 2 0K75 16 0 2 5 2 5 2 5 10 0 0 8 7 0 M3 2 5 2 1K50 25 0 4 0 4 0 2 5 10 0 0 8 7 0 M3 4 0 2 2K20 32 0 6 0 6 0 4 0 10 0 0...

Page 22: ...5 16 in 75K0 250 0 120 0 150 0 95 0 95 0 31 1 275 0 5 16 in 90K0 250 0 120 0 150 0 95 0 95 0 31 1 275 0 5 16 in 110K 315 0 120 0 150 0 120 0 95 0 15 0 132 7 M10 95 0 2 95 0 2 95 0 2 8 0 70 8 M8 132K...

Page 23: ...se and cable dimensions for USA Canada VFC x610 Model Fuse Class J Power cables PE Cable Torque Screw A AWG AWG N m lbf in Mx 0K40 6 0 14 8 0 8 7 0 M3 0K75 10 0 14 8 0 8 7 0 M3 1K50 10 0 14 8 0 8 7 0...

Page 24: ...15 0 132 7 M10 200K 500 0 300 kcmil 2 300 kcmil 15 0 132 7 M10 220K 500 0 350 kcmil 2 350 kcmil 15 0 132 7 M10 Tab 2 4 3P 380 VAC fuse and cable dimensions for USA Canada and According to the actual...

Page 25: ...Recommendations on cable insulation stripping Please strip the insulation of control cables according to the dimensions given below Too long stripping may cause short circuit of adjacent cables too sh...

Page 26: ...rminals U V W Converter output terminals B External brake resistor terminal DC positive bus terminal Tab 2 5 1P 200 VAC power terminals description Terminal Description L1 L2 L3 Mains supply input ter...

Page 27: ...inals Fig 2 4 Grounding and PE terminals 1 Grounding terminal for mains cables 2 Reserved for PE shielding adapter Order additionally 3 Reserved for PE shielding adapter Order additionally 4 Grounding...

Page 28: ...of the frequency converter has been switched off before plugging or unplugging the connector The terminal block is ONLY for wiring convenience which CANNOT be used for fixing the cables Additional me...

Page 29: ...r analog inputs GND is reference Max output current 30 mA 5 V Max output current 10 mA AI1 Analog voltage input 1 Analog current input 1 Analog voltage current in puts are used as external fre quency...

Page 30: ...out put 5 mA Current output 0 20 mA Maximum load resistance for current output 500 GND Shared connection Isolated from COM Modbus communication Terminal Signal function Description Signal requirement...

Page 31: ...y NPN wiring with external power supply PNP wiring with internal power supply PNP wiring with external power supply Fig 2 6 Digital input NPN PNP wiring Rexroth Frequency Converter VFC 3610 VFC 5610 2...

Page 32: ...er supply Load pull down wiring with external power supply Fig 2 7 Digital output DO1a DO1b load pull up pull down wiring For internal supply ONLY USE terminal 24 V and NEVER USE terminal 10 V or 5 V...

Page 33: ...e analog signal In such cases connect a ferrite magnetic ring at the input side of the analog signal as shown above The above figure is also valid for analog input EAI on I O card When analog current...

Page 34: ...ads as close as possible to the induc tive loads in order to reduce the electromagnetic interference generated from inductive load action Tb Shared terminal Tc Normally closed contact Ta Normally open...

Page 35: ...3 Start up 3 1 LED Panel and Dust Cover 3 1 1 LED Panel Fig 3 1 LED panel Rexroth Frequency Converter VFC 3610 VFC 5610 29 91 Start up R912005518_Edition 16 Bosch Rexroth AG...

Page 36: ...d of LED Panel on demand To operate frequency converters with Dust Cover Order one LED Panel additionally and then set the frequency con verters with Parameter replication function See parameter b0 11...

Page 37: ...at stop Warning with FWD Green Green Off Blinks in red Short dark long red Warning with REV Green Off Green Blinks in red Short dark long red Warning at stop Off Green Off Off Green Blinks in red Shor...

Page 38: ...4 Operating example Digit Shifting Function is provided for fast parameter selection and modification Please refer to the Operating Instructions for details 32 91 Start up Rexroth Frequency Converter...

Page 39: ...Run button Start the frequency converter 6 Text area Used for displaying 1 Parameter monitoring screen 2 Parameter group Parameter code 3 Parameter name 4 Parameter value and unit 5 Other screens Err...

Page 40: ...emote and Lo for Local Its display is set via Loc Rem button or parameter U2 03 11 Panel Locked Unlocked Panel can be locked by the following ways Setting U2 02 to 1 or Pressing Func button with Loc b...

Page 41: ...et b0 00 3 Start up parameters and then check all start up parameters For terminology and abbreviation in the above table see chapter 3 4 1 Termi nology and Abbreviation in Parameter List on page 39 C...

Page 42: ...wap default direction 0 Stop E0 25 Acceleration Decelera tion curve mode 0 Linear mode 1 S curve 0 Stop E0 26 Acceleration time 0 1 6 000 0 s DOM 0 1 Run E0 27 Deceleration time 0 1 6 000 0 s DOM 0 1...

Page 43: ...according to actual applications Tab 3 6 Motor controlling procedure VFC x610 has no internal contactor and will be energized once the power supply is connected When the Run button is pressed down or...

Page 44: ...Default Min Attri C1 01 Motor parameter tuning 0 2 0 Stop 0 Inactive The auto tuning function is by default inactive 1 Static auto tuning This mode is suggested to be used for V f control It can also...

Page 45: ...arameter attribute Run Parameter setting can be modified when the converter is in run or stop status Stop Parameter setting can only be modified when the converter is in stop status Read Parameter set...

Page 46: ...10 Parameter initialization 0 Inactive 1 Restore to default settings 2 Clear error and warning record 0 Stop b0 11 Parameter copy 0 Inactive 1 Backup parameters to panel 2 Restore parameters from pan...

Page 47: ...00 400 00 Hz 12 00 0 01 Run C0 10 Automatic voltage sta bilization 0 Always active 1 Always inactive 2 Inactive only during decelera tion 0 1 Stop C0 11 Automatic voltage sta bilization reference volt...

Page 48: ...373 V 250 1 Stop 3P 380 VAC 413 746 V 450 C0 44 Power loss ride through deceleration to stop time 0 1 6 000 0 s 5 0 0 1 Stop C0 50 Fan control 0 Automatically controlled 1 Always on 2 On when convert...

Page 49: ...of C0 28 0 Both input and output phase loss protection active 1 Only input phase loss protection active 2 Only output phase loss protection active 3 Both input and output phase loss protection inacti...

Page 50: ...00 60 00 Hz DOM 0 01 Stop C1 15 Torque constant 0 01 200 DOM 0 01 Stop C1 16 Back emf voltage constant 0 0 6550 0 V 1000 min 1 0 0 0 1 Read C1 17 Motor rated torque 0 0 6553 5 N m DOM 0 1 Read C1 20 M...

Page 51: ...2 0 0 1 Stop C1 74 Motor thermal model protection time constant 0 0 400 0 min DOM 0 1 Stop C1 75 Low speed derating frequency 0 10 300 00 Hz 25 00 0 01 Run C1 76 Zero speed load 25 0 100 0 25 0 0 1 Ru...

Page 52: ...tting 2 AI1 analog input 10 X5 pulse input 20 Communication Modbus 0x7F0B Fieldbus extension card H0 50 22 Digital setting 23 Voltage PID control 22 Stop C2 09 V f separation output voltage digital se...

Page 53: ...damping filter factor 10 2 000 30 1 Run C2 40 Current limitation mode 0 Always inactive 1 Inactive at constant speed 2 Active at constant speed 2 Stop C2 42 Current limitation level C0 27 250 150 1 S...

Page 54: ...y 2 C3 10 C1 08 6 00 0 01 Stop C3 20 Low speed torque limitation 1 200 100 1 Stop C3 21 Encoder speed filter time 0 100 0 2 0 0 1 Stop C3 22 Encoder commutation offset 0 0 360 0 360 0 0 1 Stop C3 25 S...

Page 55: ...n C3 44 Torque positive limit 0 0 200 0 150 0 0 1 Run C3 45 Torque negative limit 0 0 200 0 150 0 0 1 Run C3 46 Digital torque reference setting 0 0 200 0 150 0 0 1 Run C3 47 Torque limitation referen...

Page 56: ...mmand ramp 0 0 5 0 s 0 0 0 1 Stop C3 52 SVC regulation area lower frequen cy 0 00 600 00 Hz DOM 0 01 Stop C3 53 SVC regulation area upper frequen cy 0 00 600 00 Hz DOM 0 01 Stop C3 54 SVC dampfactor e...

Page 57: ...ncy 0 00 E0 09 Hz 0 00 0 01 Stop E0 15 Low speed running setting 0 Run with 0 00 Hz 1 Run with low limit frequency 0 Stop E0 16 Low speed frequency hysteresis 0 00 E0 10 Hz 0 00 0 01 Stop E0 17 Direct...

Page 58: ...p E0 50 Stop mode 0 Decelerating stop 1 Freewheeling stop 1 2 Freewheeling stop 2 0 Stop E0 51 Stop DC braking waiting time 0 00 100 00 s 0 00 0 01 Stop E0 52 Stop DC braking initial frequency 0 00 50...

Page 59: ...tting range of E0 01 E0 03 0 Panel 1 Multi function digital input 2 Communication Setting range of E0 04 0 No combination 1 First frequency setting second frequency setting 2 First frequency setting s...

Page 60: ...AI2 input mode 1 Run E1 38 AI1 gain 0 00 10 00 1 00 0 01 Run E1 43 AI2 gain 0 00 10 00 1 00 0 01 Run E1 60 Motor temperature sensor channel 0 Inactive 1 AI1 analog input 2 AI2 analog input 3 EAI1 ana...

Page 61: ...deceleration time 2 activation 12 Acceleration deceleration time 3 activation 15 Freewheeling stop activation 16 Stop DC braking activation 20 Frequency Up command 21 Frequency Down command 22 Up Down...

Page 62: ...top 2 3 wire control mode 1 3 3 wire control mode 2 4 1 wire control Setting range of E1 68 0 AI1 curve1 AI2 curve1 pulse input curve1 1 AI1 curve2 AI2 curve1 pulse input curve1 2 AI1 curve1 AI2 curve...

Page 63: ...nication Bit0 0 open collector is opened 1 open collector is closed Bit8 0 Tb_Ta is opened 1 Tb_Ta is closed 0 Run E2 25 AO1 output mode 0 0 10 V 1 0 20 mA 3 2 10 V 4 4 20 mA 0 Run E2 26 AO1 output se...

Page 64: ...Run E2 73 Frequency detection level FDT2 0 01 400 00 Hz 25 00 0 01 Run E2 74 Frequency detection level FDT2 width 0 01 E2 73 Hz 1 00 0 01 Run E2 80 Counter middle value 0 E2 81 0 1 Run E2 81 Counter t...

Page 65: ...15 the relationship between the output of 21 Parameter setting from communication and the communication mode is as follow For modbus mode when bit8 of register 0x7F08 is 0 Tb_Ta is opened when bit8 i...

Page 66: ...0 0 1 Run E3 21 Deceleration time 7 0 1 6 000 0 s 10 0 0 1 Run E3 22 Acceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 23 Deceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 40 Multi speed frequency 1...

Page 67: ...tion 011 Stop E3 64 Stage 2 action 011 Stop E3 66 Stage 3 action 011 Stop E3 68 Stage 4 action 011 Stop E3 70 Stage 5 action 011 Stop E3 72 Stage 6 action 011 Stop E3 74 Stage 7 action 011 Stop E3 76...

Page 68: ...20 0 0 1 Stop E3 85 Stage 12 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 87 Stage 13 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 89 Stage 14 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 91 Stage 15 ru...

Page 69: ...Sampling period T 0 01 100 00 s 0 50 0 01 Run E4 19 PID feed forward dynamic limit 0 00 100 00 10 00 0 01 Run E4 20 PID feed forward minimum value 0 00 100 00 0 00 0 01 Run E4 30 PID deadband 0 0 20...

Page 70: ...0 0 1 Run E5 08 Pump leakage protection threshold 0 0 100 0 50 0 0 1 Run E5 09 Pump leakage protection delay 0 0 600 0 s 0 0 Inactive 0 0 0 1 Run E5 10 Pump leakage protection delay at start up 0 0 60...

Page 71: ...ng without warning 0 Stop E8 10 Modbus baud rate 0 1 200 bps 1 2 400 bps 2 4 800 bps 3 9 600 bps 4 19 200 bps 5 38 400 bps 3 Stop E8 11 Modbus data format 0 3 0 Stop E8 12 Modbus local address 1 247 1...

Page 72: ...ure at last error 1 Read E9 50 Last warning type 0 Read E9 51 Second last warning type 0 Read E9 52 Third last warning type 0 Read E9 97 Last error detail 00000 FFFFF 0 Read E9 98 Second last error de...

Page 73: ...cation error 45 E Par parameter settings invalid 46 U Par unknown parameter restore error 48 idA internal communication error 49 idP internal parameter error 50 idE converter internal error 51 OCd ext...

Page 74: ...mperature warning 420 APF1 ASF customer warning 1 421 APF2 ASF customer warning 2 422 APF3 ASF customer warning 3 423 APF4 ASF customer warning 4 424 APF5 ASF customer warning 5 430 USdc Unsupported D...

Page 75: ...0 65 535 Read F0 07 ASF API version Read F0 10 ASF status 0x0000H 0xFFFFH 1 Read F0 20 ASF Command 1 0 Read F0 21 ASF Command 2 0 Read F0 22 ASF Command 3 0 Read F0 23 ASF Command 4 0 Read F0 24 ASF C...

Page 76: ...5 0 0 0 1 Run H0 15 REV torque limitation reference from fieldbus 0 0 6553 5 0 0 0 1 Run H0 16 Speed limitation at torque control mode from fieldbus 0 00 655 35 0 00 0 01 Run H0 18 Opt 1 active interf...

Page 77: ...ud rate 0 None 1 9 6 kbps 2 19 2 kbps 3 45 45 kbps 4 93 75 kbps 5 187 5 kbps 6 500 kbps 7 1 500 kbps 8 3 000 kbps 9 6 000 kbps 10 12 000 kbps Read H1 02 Present telegram type 1 PPO1 2 PPO2 3 PPO3 4 PP...

Page 78: ...value in percentage see parameter E2 28 18 EDO values see parameter H8 23 19 EAO value in percentage see parameter H8 28 20 Relay card output values see parameter H9 10 21 V f separation voltage com m...

Page 79: ...34 Input PZD 5 0 1 Stop H1 35 Input PZD 6 0 1 Stop H1 36 Input PZD 7 0 1 Stop H1 37 Input PZD 8 0 1 Stop H1 38 Input PZD 9 0 1 Stop H1 39 Input PZD 10 0 1 Stop Output PZD 1 Output PZD 10 are the proce...

Page 80: ...EAI1 curve minimum 120 0 H8 17 0 0 0 1 Run H8 16 EAI1 curve minimum value E0 09 E0 09 Hz 0 0 0 1 Run H8 17 EAI1 curve maximum H8 15 120 0 100 0 0 1 Run H8 18 EAI1 curve maximum value E0 09 E0 09 Hz 5...

Page 81: ...8 30 EAI2 input mode 0 0 20 mA 1 4 20 mA 2 0 10 V 3 0 5 V 4 2 10 V 5 10 10 V 0 Stop H8 31 EAI2 input polarity setting 0 Polarity inactive 1 Polarity active without di rection control 2 Polarity active...

Page 82: ...ntrol input 3 4 Multi speed control input 4 10 Acceleration deceleration time 1 activation 11 Acceleration deceleration time 2 activation 12 Acceleration deceleration time 3 activation 15 Freewheeling...

Page 83: ...rter running 2 Converter DC braking 3 Converter running at zero speed 4 Speed arrival 5 Frequency level detection signal FDT1 6 Frequency level detection signal FDT2 7 Simple PLC stage complete 8 Simp...

Page 84: ...arameter H8 22 is defined by bit1 of register 0x7F09 When bit1 is 0 open collector is opened when bit1 is 1 open collector is closed For other fieldbus mode the output is defined by parameter H8 23 Th...

Page 85: ...s 0 R3b_R3a is opened when bit2 is 1 R3b_R3a is closed Relay4 is defined by bit3 when bit3 is 0 R4b_R4a is opened when bit3 is 1 R4b_R4a is closed 0 Run H9 97 Relay card output channel diagnosis 0 Ina...

Page 86: ...eter H9 00 is defined by bit0 of register 0x7F0A When bit0 is 0 R1b_R1a is opened when bit0 is 1 R1b_R1a is closed The output of parameter H9 01 is defined by bit1 of register 0x7F0A When bit1 is 0 R2...

Page 87: ...ergy saving counter kWh 15 Energy saving counter MWh 16 Output torque 17 Setting torque 20 Power module temperature 21 Actual carrier frequency 23 Power stage running time 30 AI1 input 31 AI2 input 33...

Page 88: ...n U2 12 Run monitoring items 3 11 Run U2 13 Run monitoring items 4 13 Run U2 14 Run monitoring items 5 16 Run U2 15 Run monitoring items 6 17 Run U2 21 Stop monitoring items 2 2 Run U2 22 Stop monitor...

Page 89: ...EDO1 output 48 I O card EDO2 output 50 Pulse input frequency 55 Pulse output frequency 60 Relay output 62 I O card relay output 63 Relay card output 70 PID reference engineering value 71 PID feedback...

Page 90: ...ue 0 1 d0 18 FWD speed limitation setting 0 01 rpm d0 19 REV speed limitation setting 0 01 rpm d0 20 Power module temperature 1 C d0 21 Actual carrier frequency 1 kHz d0 23 Power stage running time 1...

Page 91: ...1 d0 80 ASF Display00 d0 81 ASF Display01 d0 82 ASF display02 d0 83 ASF display03 d0 84 ASF display04 d0 85 ASF display05 d0 86 ASF display06 d0 87 ASF display07 d0 88 ASF display08 d0 89 ASF display...

Page 92: ...alid settings PAr1 Parameter set switching from set 2 to set 1 PAr2 Parameter set switching from set 1 to set 2 4 3 Warning Code Code Description P oFF Displayed only at power down drop in stop state...

Page 93: ...APF3 APF4 APF5 UH A Converter under temperature SLi Speed limit OE 4 Overvoltage during stop Ot Motor over temperature USdc Unsupported device configuration iSt Invalid state transition FtL RPDO teleg...

Page 94: ...operly 20 OL 1 Converter overload Converter load is above limit for too long 21 OH Converter over temperature Converter temperature is too high 23 FF Fan failure Converter fan is not working properly...

Page 95: ...g 50 idE Converter internal error Converter has internal error contact with service 51 OCd Extension card internal error Extension card was successfully detected by the de vice at startup but the comm...

Page 96: ...90 91 Rexroth Frequency Converter VFC 3610 VFC 5610 Bosch Rexroth AG R912005518_Edition 16...

Page 97: ...Notes Rexroth Frequency Converter VFC 3610 VFC 5610 91 91...

Page 98: ...X610 QU16 EN P R912005518 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth...

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