REXROTH CS 550/150 Calibration Manual Download Page 1 | Manualshive

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CS 550/150 Symmetry

Spreader and Joystick Controller Calibration Manual

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Summary of Contents for CS 550/150

Page 1: ...CS 550 150 Symmetry Spreader and Joystick Controller Calibration Manual ...

Page 2: ...r 16 12 1 GPS Passive GPS Tracking 16 12 2 AVL Active Vehicle Locating Interface 17 12 3 WiFi Data Transfer Setup 18 12 4 WiFi Desktop Program 21 13 Error Codes 22 14 Joystick Calibration 27 14 1 Joystick Solenoid Nulling 27 14 2 Joystick Emergency Panic Button If Equipped 27 15 Advanced Joystick Set up 28 15 1 Power Float 28 15 2 Function Labels 28 16 Warning 29 Bosch Rexroth Canada Corp reserves...

Page 3: ...symbols on the right of the screen require a tap and hold for 1 second Press symbol to enter into programming mode Note A valid PROGRAMMING USB key must be on the USB port The PROGRAMMING USB key is for programming and log data and the LOG DATA USB key will only retrieve data ...

Page 4: ...4 29 Bosch Rexroth Canada ıJune 2016 ı Revision 2 0 2 Program Screen Layout Note Due to the compact nature of these screens the use of a selection tool like a pen or stylus is recommended ...

Page 5: ...Note Due to the compact nature of these screens the use of a selection tool like a pen or stylus is recommended When selecting an item without a pull down selection menu a keypad is required This keypad is used to enter text or numeric values The example shown is TRUCK ID ...

Page 6: ...tions see Advanced Features on page 15 optional 7 Set the items that the user has access to optional 8 Set Blast Timer 0 timer disabled optional 9 Set Temp Compensation based on 3 degree change optional 10 Set the vehicle speed alarm optional 11 Select AVL or GPS tracking optional 12 Set WIFI TIME STYLUS if required The default error configuration values will work well for most applications no cha...

Page 7: ... speed calibration screen 2 Choose which calibration option best suits your situation 3 Follow the instructions on the screen 4 Press Start when the vehicle speed is steady 5 Once calibration is complete verify the speed by driving the vehicle through its speed range and verify if the controller matches the speedometer ...

Page 8: ... Closed loop mode is selected for Conveyor V Flow or Return Oil mode for Prewet and 1Boom or 3 Boom is selected for Norm Anti icing it is strongly recommended to run Auto Null For manual mode please skip 6 1 and follow 6 2 Manual Nulling instructions 6 1 Auto Nulling 1 Press Auto Null to start This procedure automatically run the system and set both Min and Max for the motor selected Auger Prewet ...

Page 9: ...speed or until the RRM readout stops to increase 5 Forward Gain and Blast settings can also be adjusted 6 Repeat this procedure for all the vehicle motors i e Conveyor Auger Spinner Prewet Anti icing etc 6 3 Spinner Width Calibration 1 Measure and Enter the chute width in mm or inch 2 Press WIDTH CAL button to start ...

Page 10: ...to finish 7 The rpm width is refreshed with the calibration result Note rpm max Spinner RPM width spread width per rpm mm inch 7 Chute Calibration 1 Select the Chute tab 2 Press L or R button to move the chute left or right and also make sure the feedback work properly and check if the speed of chute movement is desirable The speed of chute for both directions can be adjusted individually The defa...

Page 11: ...scharge chute 3 Make sure that sufficient material in the hopper and the system is safe to run 4 Set gate position Manual Change CAL Gate to match actual gate position 5 Press CALIBRATION button to proceed 6 Turn CONV Knob and or SPN Knob to run 7 Stop when desired amount is reached 8 Weigh the material and enter the value 9 Press CALIBRATION Button to complete Note Press STOP button to stop the p...

Page 12: ...o liquid calibration 2 Place an adequate catch container under the liquid spray nozzle 3 Make sure that sufficient liquid in the tank and the system is safe to run 4 Press CALIBRATION button to proceed 5 Turn PREWET Knob to run 6 Stop when desired amount is reached 7 Measure the liquid volume and enter the value 8 Press CALIBRATION Button to complete ...

Page 13: ...cs must be active 5 When dispensing is stopped weigh the material and enter the value 6 Press CATCH TEST button again to end 7 An appropriate weight per revolution will be calculated and displayed on the bottom right of the screen 8 Repeat this procedure for all solid materials use the green left and right arrows to select material types 9 The individual rates can be adjusted by tapping the rate a...

Page 14: ...Ensure an USB PROGRAM key inserted 2 Tap on USB symbol 3 Select a file to load from the popup file window 4 Click on the Select or Cancel button to select or cancel Then the popup file window would close and red Load text shows up on the USB symbol if a file is selected 5 Tap on the Door Symbol to exit to the operation mode 6 Turn the unit off and on again for the new parameter to take effect ...

Page 15: ... out Speed alarm alarm will sound when the set speed is exceeded Temp Comp Temp compensation per three degree change Check Marks mBlast Option to set Blast to momentary action Dimr Screen auto dimmer GPS AVL GPS tracking require a serial cable R987376776 and a GPS receiver Puck R987380745 or AVL interface W L Prewet and Anti icing operation interlock with an asymmetrical valve L lvl Use MAT change...

Page 16: ...16 29 Bosch Rexroth Canada ıJune 2016 ı Revision 2 0 12 GPS Options and WiFi Data Transfer 12 1 GPS Passive GPS Tracking GPS displayed if Satellites are locked GPS tracking ...

Page 17: ...anada ıJune 2016 ı Revision 2 0 12 2 AVL Active Vehicle Locating Interface Note AVL vendor needs to decide which cable to use Serial cable PN R987376776 Satellites are locked Serial cable PN R987400008 Satellites are locked ...

Page 18: ...i option make sure an internal or external antenna is connected before setting it up Similar to standard PC there are two parts that need to be set up Wireless Connection and Network Settings AVL Interface AVL displayed if the interface is OK IP Address Name Servers Network Settings keyboard show hide ...

Page 19: ...PAN1 Bluetooth NOT USED GSPI86861 WiFi Note Above two windows DO NOT need to be configured just close them The WiFi setup is almost identical to standard Windows Search for networks Click on Connect Enter security key Uncheck Notify me to stop this window pop up every time the system starts up Click on Advanced to remove or modify the network profile ...

Page 20: ...ooth NOT USED GSPI86861 WiFi Setup click this icon ONLY to configure IP Address and name servers if it is required For each 550 controller a unique static IP address needs to be assigned record all the IP addresses for setting up in the WiFi Desktop Program To connect the controllers to a network DNS WINS need to be set up too consult to IT department for correct settings ...

Page 21: ...rogram Add the IP addresses of all the 550 controllers to the list Check Uncheck Use to enable Disable any individual 550 controller connection Click on Run to start up the program the program continuously searching 550 controllers within the WiFi coverage connecting and downloading both parameter and log data as well as GPS data if the GPS tracking option is selected Click on Done to minimize the...

Page 22: ...e ignored in this case Error 22 BB3 System Error This is an unrecoverable error in the RC controller Try rebooting the controller to see if it goes away otherwise report the failure to Bosch Rexroth This error can also occur if an attempt is made to run a joystick without having an RCE controller present Error Description Suggested Solution ERROR_BLAST_TOO_LONG 1 Turn off blast time too short ERRO...

Page 23: ... message to indicate that ground speed simulation mode has been stopped Error 30 Under Application Spinner The spinner cannot meet the desired RPM setpoint This should not happen in manual mode but could happen if the spinner is in PPS mode and the ground speed is high Error 31 Under Application Conveyor The conveyor cannot meet the desired RPM setpoint Caused by too high application rate or too h...

Page 24: ...an anti ice pump while it was in manual This error could also be caused by an I O conflict between a cross conveyor mode and the anti ice pump output in which case the anti ice pump will be disabled Error 46 Wrong Cross Conveyor Mode An attempt was made to go into Reverse while this output was being used by a cross conveyor mode The Reverse command will be ignored in this case Could also be caused...

Page 25: ...at Calibration Too Low While calibrating the weight per revolution for a specific material the gate position at calibration was specified to be zero Error 58 Spinner PPR Too Low A value of zero was used for spinner pulses per revolution Error 59 Conveyor PPR Too Low A value of zero was used for conveyor pulses per revolution Error 60 Spinner Output Range Too Low The difference between maximum and ...

Page 26: ...High Based on the specified application rate setpoints and the maximum ground speed the maximum theoretical pre wet pump flow required has been calculated to be more than twice the actual pump capacity which will lead to serious under application problems The actual pump flow setpoint will be clamped at this value to prevent the controller from becoming unstable and the pre wet pump should be re c...

Page 27: ...odes Press CALIBRATION button again to save all changes 14 2 Emergency Panic Button If Equipped 1 Select the desired mode on the joystick and pull the joystick in the direction that the emergency button should activate 2 Press the round EMG button while the stick is deflected Any mode or direction can be assigned to Panic Button In operation mode when the Panic button is pushed in conjunction with...

Page 28: ...Power float DumpLmt On Option to turn ON OFF Dump Limit Function Msg Flash Option to flash dump limit message DumpLmt Msg Rst Only show message on rising edge 15 2 Function Labels All the joystick button names and function will be preset by the factory The joystick button names can be edited via the pull down selection menus B1 is at the bottom left location and the buttons count up clockwise Note...

Page 29: ...ak if the display is dropped on to a hard surface or receives substantial impact If the glass chips or cracks discontinue use and contact Bosch Rexroth Canada to have it replaced do not touch or attempt to remove the broken glass Any misuse abuse causing damage whether intended or not will become the sole responsibility of the owner buyer which will render the warranty of this product void Notes ...

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