REXON SM2509R Instruction Manual Download Page 7

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Motor ................ 1800 W, 220 V~ 50/60 Hz, 

                                          Double Insulation

No load speed ........................... 4800 min

-1

Blade ........Ø255 mm; Ø25.4 mm Bore, 40T

Turn table .................................... Ø280 mm 

Miter stops .............0° ,15°, 22.5°, 31.6°, 45° 

                                                       left & right

Miter angle range ................ 50° left & right

Bevel stops ........................0°, 33.9°, 45° left

Bevel angle range ................... 0° to 47° left

Maximum capacity

Cross cut (maximum height)..... 89×292 mm

Cross cut (maximum width)...... 64×318 mm 

Miter cut at 45° (R & L)

  - with stop plate...................... 89×203 mm 

  - without stop plate................. 64×222 mm

Bevel cut at 45°(L)

  - with stop plate...................... 44×292 mm

  - without stop plate................. 41×318 mm

Compound cut at 45°(L)

  - with stop plate...................... 44×203 mm

  - without stop plate................. 41×222 mm

NOTE:

 Move all parts to 

the desired work site before 

assembling them together. Follow 

the assembly instruction and 

carefully assemble the tool with the help of a 

second person.

TRANSPORTING THE SAW (FIG. 1) 

To avoid damage, never carry the miter saw 

by the switch handle, the cutting arm or the 

miter handle. ALWAYS use the designated 

carrying handle (33). (Fig. 1)

WARNING! For your own safety, never 

connect the plug to power source outlet 

until all assembly steps are completed 

and you have read and understood the 

safety and operational instructions.

Assembly

Specification

To lock the cutting head: When transporting 

or storing the miter saw, the cutting head 

should always be locked in the down 

position.

1.  Press the cutting head down to its 

lowest position.

2.  Push the head hold-down latch (30) into 

the locking hole. 

CUTTING HEAD (FIG. 2)

Raising the cutting head:

To unlock the cutting head from the 

collapsed position:

1.  Push down the switch handle (1) slightly.

2.  Pull out the hold-down latch (2).

3.  Raise the cutting head to the uppermost 

position.

  NOTE:

 This cutting head is spring loaded.

Locking the cutting head:

1.  Push the cutting head down to its lowest 

position.

2.  Push the hold-down latch (2) into the 

locking hole to lock the cutting head.

INSTALLING THE MITER HANDLE (FIG. 3)

1.  Insert the miter handle (1) into the hole 

in front of the miter saw and align the 

hole (2) on the miter handle (1) with the 

hole (3) in the front of the table.

2.  Thread the screw (4) through the hole (3) 

in the table into the hole (2) on the miter 

handle (1).

3.  Tighten the screw (4) with a screwdriver.

INSTALLING THE DUST BAG (FIG. 4)

Install the dust bag assembly (1) onto the 

exhaust port (2) on the miter saw. Fit the 

connecting tube of dust bag assembly and 

the exhaust port together.

WARNING! To avoid injury and damage 

to the saw, transport and store the miter 

saw with the cutting head locked in 

the down position. Never use the stop 

latch to hold the cutting head in a down 

position for cutting operations.

Summary of Contents for SM2509R

Page 1: ...1 10 IN 255 MM SILDE COMPOUND MITER SAW SM2509R INSTRUCTION MANUAL GB...

Page 2: ...2 CONTENTS GB P 1 16 The original instruction manual is in English...

Page 3: ...iagram below IMPORTANT Always use the designated carrying handle and hand hold on the side of the saw base for transportation CARTON CONTENTS WARNING If any part is missing or damaged please do not pl...

Page 4: ...l operate properly and perform its intended function Check the alignment of moving parts binding of moving parts breakage of parts mounting and any other General Safety Rules Read all these instructio...

Page 5: ...rules Repairs should only be carried out by a qualified person using original spare parts otherwise this may result in considerable danger to the user 23 THROUGH POOR CONDITIONS OF THE ELECTRICAL MAIN...

Page 6: ...ge 33 Carrying handle Installation 11 The laser fitted onto this mitre saw is only designed for this saw The fitting of any external additional or different type of laser is not permitted Repairs shou...

Page 7: ...en transporting or storing the miter saw the cutting head should always be locked in the down position 1 Press the cutting head down to its lowest position 2 Push the head hold down latch 30 into the...

Page 8: ...the miter saw the slide carriage should always be locked in position WARNING Do not use this saw to cut and or sand metals The hot chips or sparks may ignite sawdust from the bag material REMOVING AND...

Page 9: ...y extend the sliding fence completely to the left and tilt the cutting arm completely to the left Fig 13 2 Set the miter angle to zero degree Pull the bevel detent pin 3 toward the front of the machin...

Page 10: ...hile moving the cutting head upward 2 Rotate the stop plate 2 clockwise to touch the stop rod 3 3 Recheck the blade depth by moving the cutting head front to back through the full motion of a typical...

Page 11: ...r radiated when laser guide is turned on Avoid direct eye contact Always un plug the miter saw from power source before making any adjustments NOTE All the adjustments for the operation of this machin...

Page 12: ...e to align the laser line parallel with pattern line If the laser line is angled from right to left turn the knob counterclockwise to align the laser line parallel with pattern line WARNING When makin...

Page 13: ...e miter saw Any changes should always be carried out by a qualified electrician USING AN EXTENSION LEAD The use of any extension lead will cause some loss of power To keep this to a minimum and to pre...

Page 14: ...slide the cutting head assembly completely toward the rear of the unit and tighten the sliding carriage lock knob 1 2 To cut wide boards up to 318 mm the sliding carriage lock knob 1 must be loosened...

Page 15: ...leave tool running unattended Turn power OFF Wait for all moving parts to stop Make workshop childproof Lock the shop Disconnect master switches Store tool away from children and other unqualified use...

Page 16: ...reater than 22 5 33 9 BEVEL DETENT PIN FOR CROWN MOLDINGS FIG 36 1 Push the bevel detent pin 1 in toward the rear of the machine 2 Loosen the bevel locking handle 2 3 Rotate the cutting head until the...

Page 17: ...IDE CUT FIG 40 1 Unlock the sliding carriage lock knob 1 and allow the cutting head assembly to move freely 2 Set both the desired bevel angle and or the miter angle and lock into position 3 Use a hol...

Page 18: ...the power source outlet Installing the Blade Fig 41 42 43 44 Unplug the miter saw before changing installing the blade 1 Install a 255 mm blade with a 25 4 mm arbor hole with a 15 95 mm reducer makin...

Page 19: ...or replace brushes first unplug the saw Then remove the black plastic cap 1 on the side of the motor 2 Remove the cap cautiously because it is springloaded Then pull out the carbon brush 3 and replac...

Page 20: ...17 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 4 3 2 1 1 2 2 1 1 2 2 2 1 2 3...

Page 21: ...18 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 1 1 2 1 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 4 1 1 2 3...

Page 22: ...Fig 21 Fig 22 Fig 23 1 2 5 4 1 2 3 4 1 Laser line Pattern line Counterclockwise Clockwise 2 1 Blade Laser line Cutting line TOP VIEW Laser line Workpiece Cutting line 1 2 3 6 7 4 5 Laser Aperture Lab...

Page 23: ...20 Fig 25 Fig 26 Fig 27 Fig 28 Fig 29 Fig 30 1 4 3 2 190 mm 190 mm No Hands Zone 1 2 2 1 1 2 5 3 4 1 Fig 24 Counterclockwise Clockwise Laser line Pattern line...

Page 24: ...21 Fig 31 1 3 2 Fig 32 Fig 33 Fig 35 Fig 36 Fig 37 1 2 4 3 1 2 3 4 1 Fig 34 1 2 3 4 2 1 3...

Page 25: ...43 Fig 44 1 3 4 2 1 5 4 6 7 8 Fig 39 IL IR OL OR Inside Corner Outside Corner Compound Cut Crown Moldings Miter saw table F e n c e Workpiece Fig 38 Settings for standard crown molding lying flat on c...

Page 26: ...O RING ROD 2 26LU WARNING LABEL 1 0JPF HEX HD BOLT M6 1 0 25 2 27PQ ROLL PIN 1 0JUJ HEX SOC HD CAP BOLT M6 1 0 12 1 290M CAUTION LABEL 1 0JX9 HEX SOC SET SCREW M6 1 0 10 1 2B7H HEX SOC SET SCREW M6 1...

Page 27: ...1 3G16 MOTOR HANDLE 1 3DJR MITER BAR 1 3G17 MOTOR HANDLE 1 3DJS MITER ARM COVER 1 3G3S KNOB 1 3DJT CABLE SHIELD 1 3G3T PLUNGER HANDLE 1 3DK9 BOLT 1 3G3V CLAMP HANDLE 2 3DKA BOLT 1 3G4L POWER CABLE 1...

Page 28: ...25 Schematic MODEL SM2509R 3RNC 3Q0A 3JQE 3JQF 0JAZ2...

Page 29: ...M5 16 25 2 0KCP CR RE PAN HEAD TAPPING WASHER SCREW M5 12 60 2 0QGR COMPRESSION SPRING 1 0QM2 BRUSH HOLDER ASS Y 2 0QQU CARBON BRUSH ASS Y 2 0QR0 BRUSH COVER 2 2DW9 WAVE WASHER BWW 608 1 2VGY GEAR BO...

Page 30: ...27 NOTES...

Page 31: ...28 NOTES...

Page 32: ...29...

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